INTRODUCTION Thank you for purchasing this superior quality portable generator from Ford Power Equipment. When operating and maintaining this product as instructed in this manual, your generator will give you many years of reliable service. This generator is an engine-driven, inverter generator. It is designed to supply electrical power to operate tools, appliances, camping equipment, lighting, or serve as a back up power source during power outages.
SAFETY RULES Safety Symbols Indicates a potentially hazardous situation which could result in serious injury or death if not avoided. Indicates a potentially hazardous situation which could result in damage to equipment or property. Injury of damage Read manual before use Wear noise protection Toxic fumes Risk of fire...
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SAFETY RULES Engine exhaust contains chemicals that lead to cause cancer and birth defects. • Always wash hands after handling generator. To reduce the risk of serious injury, avoid attempting to lift the generator alone. Never exceed generator’s wattage / amperage capacity. This could damage the generator and / or connected electrical devices.
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Never transport or make adjustments to this unit while it is running. • Never insert objects through cooling slots. Never operate this unit if there are any broken or missing parts and only use Ford Power Equipment replacement parts specifically designed for this unit. •...
FEATURES Control Panel Never Flat Wheels Telescoping Handle Oil Access Cover Carry Handles Recoil Handle Fuel Tank Cap Engine Service Panel Muffler and Spark arrestor CONTROL PANEL...
CONTROL PANEL FUNCTIONS FUEL VALVE “OFF” position, the fuel valve is switched off and the engine will not run. When the Start Switch is in the “ON” position the fuel valve is switched on and the engine can run. USB Outlet The Generator offers convenient (5V DC 1.0/2.1A) USB outlet to allow charging of USB devices like Tabelets, MP3 players, GPS, Digital Cameras and other USB chargable devices.
CONTROL PANEL FUNCTIONS How to Correct 1. Disconnect any electronic devices then stop the engine. 2. Reduce the total wattage of connected electronic devices until it is within the generator’s rated output. 3. Inspect the Air Inlet and Control Panel for any blockage. Remove blockage if found. 4.
Parallel Outlets Located just above the Ground Terminal, the generator’s Parallel Outlets enable a user to run two FG4500iS generator’s simultaneously. This operation requires special cables. When operating parallel generators, the rated output is 7.0kVA and the rated current is 16A/220VAC.
ASSEMBLY Connecting Generator to an Electrical System • If connecting generator to a building’s electrical system for standby power, The power from the generator must be isolated from the circuit breaker or alternative power source. The connection must comply with all electrical codes and applicable laws.
ASSEMBLY ing Engine Oil • Place generator on a level surface. • Unclip and remove the oil service panel to access the oil fill/drain plug. • Remove the crankcase dipstick. Recommended Oil: SAE 10W-30 Oil Capacity: 0.6L (20.2oz) • Insert a funnel into the crankcase dipstick hole and carefully add the specified amount of 4-Cycle engine oil (SAE 10W- 30) to empty reservoir until or oil reaches the outer edge of the oil fill hole (crankcase dipstick hole).
OPERATION Grounding the Generator To avoid electrocution, this generator must be properly grounded prior to use. For instructions see Control Panel Functions pg. 10. Standard Atmospheric Conditions Ambient Temperature: 77ºF (25ºC) Barometric Pressure: 100kPa Relative Humidity: 30% Generator output will vary due to changes in temperature, altitude, and humidity. If the temperature, humidity, or altitude are higher than standard atmospheric conditions, the generator’s output will be reduced.
OPERATION How to Stop Engine • Turn the Economy switch to the “OFF” position. Disconnect any electronic device. All loads MUST be disconnect from the generator. Never start or stop the engine • with electrical devices plugged in to the receptacles. •...
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OPERATION How to Attach Electronic Devices 1. Before Starting generator • Make sure the generator is grounded (see page 10 for instructions). • Make sure the attached load is within the generator rated output and the receptacle’s rated current. • Make sure all electrical cords and receptacles are in good condition.
OPERATION AC Parallel Operation It is possible to connect two FG4500iS generators to each other, using a parallel cable kit, to increase available power output. • Connect PARALLEL OPERATION CABLES to two FG4500iS generators according to the instructions provided with the cable kit.
OPERATION Don’t Overload Generator Make sure you can supply enough rated watts for all electronic devices connected to the generator. Rated watts refer to the power a generator must supply to keep a device running. Surge watts refer to the power a generator must supply to start an electronic device.
Disconnect the spark plug wire and move it away from the spark plug. If you are unsure of how to perform a maintenance task, have the unit serviced by a PULSAR CAUTION! dealer Only use specified FORD replacement parts. CAUTION! Maintenance Schedule Pre-Operation Steps Before starting the engine, perform the following pre-operation steps: •...
MAINTENANCE Checking Spark Plug • Remove the Engine Service Panel to gain access to the Spark plug • Remove cap. Then remove spark plug cap. • Disconnect the spark plug wire from the spark plug. • Before removing the spark plug, clean the area around its base to prevent debris from entering the engine.
MAINTENANCE Changing Oil • Place generator on a level surface. • Run the generator for several minutes until the engine is warm. Turn off generator. • Remove screws, then remove outer casing side cover. • Remove the crankcase dipstick. • Place an oil pan underneath the engine.
CAUTION! cylinder wear may result. • • Remove screws, then remove the muffler cover as shown. • • • FORD • • • Install the outer casing and tighten the screws. WARNING! Avoid contacting hot areas of this unit. •...
MAINTENANCE Fuel Tank Filter • • • • • Install fuel cap. Fuel Filter • To clean, remove screws, remove outer casing, and drain fuel. • Lift and hold onto the clamp, then remove hose from tank. • • • •...
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MAINTENANCE Contact with a hot engine or exhaust system can cause serious burns or fires. Let the engine cool WARNING! before transporting or storing the generator. Take care not to drop or strike the generator when transporting. Do not place heavy objects on the CAUTION! generator.
If there is any question concerning this manual, please consult a FORD dealer. This manual should be considered a permanent part of this product and should remain with this product when resold.