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Summary of Contents for Ford F2E525R991
- Page 1 MODEL#: FG6250P ITEM#: F2E525R991 Generator OPERATOR’S MANUAL www.fordpower.cc...
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Page 2: Table Of Contents
TABLE OF CONTENTS Introduction....................................3 Product Specifications..............................3 Parts Ordering / Customer Service..........................3 Safety Rules.....................................4 Safety Symbols................................4 Safety Instructions ..............................4 Features....................................7 Assembly....................................9 Unpacking ..................................9 Packing List .................................9 Attaching Wheels................................10 Adding Oil...................................11 Adding Fuel.................................11 Connecting Generator to an Electrical System......................12 Operation....................................14 Grounding the Generator ............................14 How to Start Engine..............................14 How to Stop Engine..............................14 Receptacles and Extension Cords..........................14... -
Page 3: Introduction
INTRODUCTION Thank you for purchasing this superior quality portable generator from Ford Power Equipment. When operating and maintaining this product as instructed in this manual, your generator will give you many years of reliable service. Product Specifications: This generator is an engine-driven, revolving field, alternating current (AC) portable generator. It is designed to supply electrical power to operate tools, appliances, camping equipment, lighting, or serve as a back up power source during power outages. -
Page 4: Safety Rules
SAFETY RULES Safety Symbols Indicates a potentially hazardous WARNING! situation which could result in serious injury or death if not avoided. Indicates a potentially hazardous CAUTION! situation which could result in damage to equipment or property. Toxic Fumes Risk of fire Risk of explosion Risk of electric shock Hot surface... - Page 5 SAFETY RULES Never exceed generator’s wattage / amperage capacity. This could damage the generator WARNING! and / or connected electrical devices. Check operating voltage and frequency requirements of all electrical devices prior to plugging them into the generator. • Never start or stop engine with electrical devices plugged in to the receptacles. Failure to do WARNING! so could damage the generator and / or connected electrical devices.
- Page 6 Never transport or make adjustments to this unit while it is running. • Never insert objects through cooling slots. Never operate this unit if there are any broken or missing parts and only use Ford Power WARNING! Equipment replacement parts specifically designed for this unit.
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Page 7: Features
FEATURES A - ON/OFF Switch Two 120 V GFCI duplex Receptacles. Hour Meter 120 Volt AC, 30 Amp twist lock receptacle (NEMA L5-30). Main Circuit Breaker 120 / 240 Volt AC, 30 Amp twist lock receptacle (NEMA L14-30). D - Circuit Protectors... - Page 8 FEATURES H - Fuel Gauge I - Fuel Tank Vapor Vent P - Fuel Tank J - Generator Frame Q - Fuel Fill Cap K - Choke Lever R - Fuel Valve (ON/OFF) S - Recoil Starter Grip L - Air Filter T - Oil Fill (Dipstick) M - Handles &...
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Page 9: Assembly
ASSEMBLY Unpacking 1. Place box on a level surface. 2. Remove all items from box except the generator. Make sure all items listed on the packing list are included and not damaged. 3. Cut down the sides of the box being careful to avoid hitting the generator. 4. -
Page 10: Attaching Wheels
ASSEMBLY Remove Shipping Bracket (See fig 1) • Remove and discard the two RED shipping brackets and mounting hardware before starting the Generator. Attaching Wheels (See fig 2) • Parts needed - 2 wheels, 2 axles, 2 hair pins, 2 washers, 2 hub caps and 2 self-tapping screws. •... -
Page 11: Adding Oil
ASSEMBLY Intalling The Handles (See fig 4) Fig 4 Fig 5 Adding / Checking Engine Oil (See fig 6) • Place generator on a level surface. • Remove the crankcase dipstick to ensure you do not overfill the engine. • Insert a funnel into the crankcase dipstick hold and carefully add 4-Cycle engine oil (SAE10W- 30) to empty reservoir until oil reaches the outer edge of the oil fill hole (crankcase dipstick hole). -
Page 12: Connecting Generator To An Electrical System
ASSEMBLY Fig 6 Fig 7 Connecting Generator to an Electrical System • If connecting generator to a building’s electrical system for standby power, you must use a qualified electrician to install a transfer switch. The power from the generator must be isolated from the circuit breaker or alternative power source. The connection must comply with all electrical codes and applicable laws. -
Page 13: Grounding The Generator
ASSEMBLY Grounding the Generator (See fig 8) The ground terminal located on the back of the generator frame must always be used to connect generator to a driven ground rod. Connect the ground terminal to the driven ground rod with a No 8 AWG (American Wire Gauge) copper wire. The wire connects to the terminal between the lock washer and nut. -
Page 14: Operation
OPERATION Never start or stop engine with electrical devices plugged in to the receptacles. Failure to WARNING! do so could damage the generator and / or connected electrical devices. • Always start the engine and let it stabilize before connecting any electronic devices. •... -
Page 15: Don't Overload Generator
OPERATION CAUTION! Do not connect 3-phase loads to generator. Extension Cord Selection Refer to the below table to ensure the extension cord used has the capacity to carry the required load. If the size of the cable is inadequate it can cause a voltage drop, which can damage the electrical device and cord. Load (Watts) Current Maximum Cord Length... -
Page 16: Wattage Reference Guide
OPERATION Wattage Reference Guide (Wattages listed are just approximations. Check electronic device for actual wattage) Essentials Rated Watts Surge Watts Bathroom Rated Watts Surge Watts 75W Light Bulbs 75 each 75 each Hair Dryer 1250 18 CU Ft Refrigerator / Freezer 2200 Curling Iron 1500... -
Page 17: Cold Weather Operation
OPERATION Hour Meter (See Fig 16) The digital hour meter operates whenever the engine is running and keeps track of how many hours the unit has been used. Use this meter along with the manual to determine when and what type of service on the unit is needed. The display will show the word “LUBE”... -
Page 18: Maintenance
MAINTENANCE Creating a Temporary Cold Weather Shelter In an emergency, the original shipping carton can be used as a temporary shelter. The shelter should hold enough heat created by the generator to prevent icing. Cut off all flaps. Cut off one of the long sides of the carton to expose the units muffler and exhaust. Do not enclose the muffler / exhaust side of the generator. -
Page 19: Changing Oil
MAINTENANCE Changing Oil (See Fig 19) • Run the Generator until the Engine is warm. • Place generator on a level surface. • Remove the crankcase dipstick. • Place an oil pan underneath the oil drainage bolt to collect used oil. Oil Fill &... - Page 20 MAINTENANCE Used oil should be disposed of at an approved disposal site. See your local oil retailer for CAUTION! more information. Air Filter (See Fig 18) A dirty air filter will reduce the life span of the engine, make it difficult to start the engine, and reduce the unit’s performance. •...
- Page 21 MAINTENANCE Carburetor Adjustment The carburetor is low emission and is equipped with a non-adjustable idle mixture valve. If adjustment is needed contact an authorized dealer. Replacing Fuel Filter (See Fig 21) Occasionally the fuel filter may become clogged and need replacing. To purchase a replacement fuel filter contact PULSAR customer service or your local small Engine repair shop.
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Page 22: How To Store
MAINTENANCE Draining the carburetor • Turn the engine OFF. • Turn the fuel valve to the OFF position. • Position a suitable container under the carburetor drain screw to catch fuel; loosen the screw. • Allow fuel to drain completely into container. •... -
Page 23: Troubleshooting
TROUBLESHOOTING Problem Cause Solution Engine is running, but AC output is not 1. Open circuit breaker 1. Reset circuit breaker available 2. Poor connection 2. Check and repair 3. Defective cord set 3. Check and repair 4. Connected device is faulty 4. -
Page 24: Diagrams
DIAGRAMS... - Page 25 From the date of original purchase, Ford Power Equipment warrants to the original purchaser that each portable generator sold, shall be free from defect in material and workmanship for the items and time period set forth below. Ford Power Equipment, at its discretion, agrees to repair or replace any defective part that upon examination, inspection, and testing by a Ford Power Equipment authorized service dealer, is found to be defective within the original warranty period.
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Page 26: Warranty
Take the original receipt and product to the place of purchase or mail the original receipt and product to the address found on the web site if purchased on-line. You can also locate your nearest Ford Power Equipment dealer for service or warranty questions by calling toll free at 1-888-863-7589.
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