Rotary GAR324 Instruction Manual
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Rotary GAR324 Instruction Manual

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For spare parts drawings refer to the section " LIST OF COMPONENTS" enclosed to this manual.
• For any further information please contact your local dealer.
1297-M020-0_V
GAR324
GAR325
INSTRUCTION MANUAL
TRANSLATION FROM THE
GB
ORIGINAL INSTRUCTIONS
1297-M020-0_V
- Rev. n. 0 (09/2015)

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Summary of Contents for Rotary GAR324

  • Page 1 1297-M020-0_V GAR324 GAR325 INSTRUCTION MANUAL TRANSLATION FROM THE ORIGINAL INSTRUCTIONS For spare parts drawings refer to the section “ LIST OF COMPONENTS” enclosed to this manual. • For any further information please contact your local dealer. 1297-M020-0_V - Rev. n. 0 (09/2015)

  • Page 2: Table Of Contents

    Table B - Pneumatic connection diagram Fixtures contained in the packing ___ 10 (GAR325) _______________________ 23 Assembly procedures ________________ 10 Table C - List of components (GAR324) ____ 24 Anchoring system ___________________ 12 Table D - List of components (GAR325) ____ 27 9.3.1...
  • Page 3 1 – Lifting mechanism unit 2 – Lifting motor unit 3 – Lifting pedal support unit 4 – Mounting template 5 – Wheel support 6 – Pedal for descent 7 – Pedal for rising 8 – Pedal for wheel weight memorization (only for GAR324)

  • Page 4: Symbols Used In The Manual And On The Machine

    1297-M020-0_V INSTRUCTION, USE AND MAINTENANCE MANUAL Page 4 of 33 GAR324 - GAR325 SYMBOLS USED IN THE MANUAL AND ON THE MACHINE Symbols Description Symbols Description Mandatory. Operations or jobs to Danger! Be particularly careful. be performed compulsorily. Warning. Be particularly careful Note.
  • Page 5 1297-M020-0_V INSTRUCTION, USE AND Page 5 of 33 MAINTENANCE MANUAL GAR324 - GAR325 INFORMATION PLATE LOCATION TABLE VSB1541000 ● VS999916311 VSB1541000 VS999916880 VSB1541000 VSB1541000 VS999914700 VSB1541000 (only for GAR324) VS999914700 Code numbers of plates VSB1541000 Danger plate VS999914700 Bead depressing roll controls plate VS999916880 Max.

  • Page 6: General Introduction

    Page 6 of 33 GAR324 - GAR325 INTENDED USE SOME OF THE PICTURES PRE- The accessory GAR324 - GAR325 is a lateral lift- SENT IN THIS MANUAL HAVE ing device to be assembled as an option on the BEEN OBTAINED FROM PICTURES...

  • Page 7: Safety Devices

    1297-M020-0_V INSTRUCTION, USE AND Page 7 of 33 MAINTENANCE MANUAL GAR324 - GAR325 SAFETY DEVICES OPERATORS MUST WEAR SUIT- ABLE WORK CLOTHES, PROTEC- Residual risks TIVE GLASSES AND GLOVES, AGAINST THE DANGER FROM The device was subjected to a complete analysis of THE SPRAYING OF DANGEROUS risks according to reference standard EN ISO 12100.

  • Page 8: Packing And Mobilization For Transport

    1297-M020-0_V INSTRUCTION, USE AND MAINTENANCE MANUAL Page 8 of 33 GAR324 - GAR325 PACKING AND MOBILIZATION UNPACKING FOR TRANSPORT DURING UNPACKING, ALWAYS WEAR GLOVES TO PREVENT ANY INJURY CAUSED BY CONTACT WITH PACKAGING MATERIAL HAVE THE MACHINE HANDLED BY SKILLED (NAILS, ETC.).

  • Page 9: Mobilization

    1297-M020-0_V INSTRUCTION, USE AND Page 9 of 33 MAINTENANCE MANUAL GAR324 - GAR325 MOBILIZATION Working area Fig. 3 THE LIFTING EQUIPMENT MUST WITHSTAND A MINIMUM RATED LOAD EQUAL TO THE WEIGHT OF THE ACCESSORY (SEE PARA- GRAPH TECHNICAL SPECIFICATIONS). DO NOT ALLOW THE LIFTED DEVICE TO SWING.

  • Page 10: Device Assembly

    1297-M020-0_V INSTRUCTION, USE AND MAINTENANCE MANUAL Page 10 of 33 GAR324 - GAR325 DEVICE ASSEMBLY Fig. 4 After having freed the various components from the packing check that they are complete, and that there are no anomalies, then comply with the following in- structions for the assembly of the components making use of the attached series of illustrations.
  • Page 11 Fasten the pedal support (Fig. 8 ref. 1) (# the washers (Fig. 6 ref. 2) (# VS236043), (Fig. 6 VS129793570 for GAR324 or VS129793560 per ref. 3) (# VS238007) and the screws (Fig. 6 ref. 4) GAR325) with the screws (Fig. 8 ref. 2) (# VS271012) (# VS206193).

  • Page 12: Anchoring System

    1297-M020-0_V INSTRUCTION, USE AND MAINTENANCE MANUAL Page 12 of 33 GAR324 - GAR325 Anchoring system 9.3.2 Installation of the lifting device with fastening to the ground IN CASE OF WHEEL WEIGHING In case the wheel balancer is fastened to the ground...

  • Page 13: Air Connections

    1297-M020-0_V INSTRUCTION, USE AND Page 13 of 33 MAINTENANCE MANUAL GAR324 - GAR325 10.0 AIR CONNECTIONS Universal assembly IN CASE OF A CHANCE SUPPLY To carry out the device fastening, proceed as described FAILURE, AND/OR BEFORE ANY below. POWER SUPPLY CONNECTIONS, - Place the lifting device (Fig.

  • Page 14: Operation

    1297-M020-0_V INSTRUCTION, USE AND MAINTENANCE MANUAL Page 14 of 33 GAR324 - GAR325 11.0 OPERATION Perform the storage operation as follows: - Press the pedal for rising (Fig. 15 ref. 3) to make For GAR324 the wheel rise (Fig. 15 ref. 1) of a few centimetres.

  • Page 15: Demounting The Wheel From The Mandrel

    1297-M020-0_V INSTRUCTION, USE AND Page 15 of 33 MAINTENANCE MANUAL GAR324 - GAR325 11.2 Demounting the wheel from the man- drel - Move leftwards the wheel support (Fig. 19 ref. 1) and bring it into contact with the tyre (Fig. 19 ref. 2).

  • Page 16: Fitting The Wheel On The Mandrel

    1297-M020-0_V INSTRUCTION, USE AND MAINTENANCE MANUAL Page 16 of 33 GAR324 - GAR325 balancer mandrel (Fig. 21 ref. 3). Fig. 21 Fig. 20 - Block the rim (Fig. 22 ref. 2) on the mandrel with AT THIS POINT IT IS POSSIBLE special devices (Fig.

  • Page 17: Demounting The Wheel From The Mandrel

    INSTRUCTION, USE AND Page 17 of 33 MAINTENANCE MANUAL GAR324 - GAR325 11.4 Demounting the wheel from the man- - Unlock the wheel (Fig. 24 ref. 1) engaged to the man- drel, removing the locking devices (Fig. 24 ref. 2).

  • Page 18: Troubleshooting Table

    2. The balancing valve was intro- 2. Disconnect the memorization duced when the lifting device valve (only for GAR324). footboard was completely low- ered (only for GAR324). The lifting device cannot lift the 1. Compressed air supply pressure 1.

  • Page 19: Routine Maintenance

    1297-M020-0_V INSTRUCTION, USE AND Page 19 of 33 MAINTENANCE MANUAL GAR324 - GAR325 13.0 ROUTINE MAINTENANCE cleaning and weekly routine maintenance, as described BEFORE CARRYING OUT ANY ROU- below. TINE MAINTENANCE OR ADJUST- Cleaning and routine maintenance must be conducted...

  • Page 20: Technical Data

    1297-M020-0_V INSTRUCTION, USE AND MAINTENANCE MANUAL Page 20 of 33 GAR324 - GAR325 14.0 TECHNICAL DATA GAR324 GAR325 Wheel max. weight (Kg) Power supply (bar) 6 - 8 Max. Weight (Kg) 14.1 Dimensions Fig. 25 1489 622,5 stroke 240* 453*...

  • Page 21: Storing

    1297-M020-0_V INSTRUCTION, USE AND Page 21 of 33 MAINTENANCE MANUAL GAR324 - GAR325 15.0 STORING 17.0 REGISTRATION PLATE DATA If storing for long periods disconnect the main power supply and take measures to protect the device from dust build-up. Lubricate parts that could be damaged from drying out.

  • Page 22: Gar324

    VM – Valve - memory RP – Pressure adjuster RF1 – Flow regulator - rise RF2 – Flow regulator - descent – Cylinder – Silencer GAR324 - GAR325 1297-M020-0_V PNEUMATIC CONNECTION DIAGRAM Page 22 of 33 Table N°A - Rev. 0...

  • Page 23: Gar325

    VS – Valve - rise VD – Valve - descent RF1 – Flow regulator - rise RF2 – Flow regulator - descent – Cylinder – Silencer GAR324 - GAR325 1297-M020-0_V PNEUMATIC CONNECTION DIAGRAM Page 23 of 33 Table N°B - Rev. 0...
  • Page 24 Pag./Seite 24 di/de/von 33 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE - LISTE DES PIECES DETACHEES - LISTA DE PIEZAS Tavola/Tab./Tafel N°C - Rev. 0 GAR324 GAR324 - GAR325 1297-M020-0_V...
  • Page 25 Pag./Seite 25 di/de/von 33 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE - LISTE DES PIECES DETACHEES - LISTA DE PIEZAS Tavola/Tab./Tafel N°C - Rev. 0 GAR324 GAR324 - GAR325 N° Cod. Descrizione Description Beschreibung Description Descripción VS129793540 Gruppo meccanismo sollevatore...
  • Page 26 Pag./Seite 26 di/de/von 33 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE - LISTE DES PIECES DETACHEES - LISTA DE PIEZAS Tavola/Tab./Tafel N°C - Rev. 0 GAR324 GAR324 - GAR325 N° Cod. Descrizione Description Beschreibung Description Descripción VS129719470 Lamiera azionamento spola Spool drive plate Spulebetätigungsblech...
  • Page 27 Pag./Seite 27 di/de/von 33 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE - LISTE DES PIECES DETACHEES - LISTA DE PIEZAS Tavola/Tab./Tafel N°D - Rev. 0 GAR325 GAR324 - GAR325 1297-M020-0_V...
  • Page 28 Pag./Seite 28 di/de/von 33 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE - LISTE DES PIECES DETACHEES - LISTA DE PIEZAS Tavola/Tab./Tafel N°D - Rev. 0 GAR325 GAR324 - GAR325 N° Cod. Descrizione Description Beschreibung Description Descripción VS129793540 Gruppo meccanismo sollevatore...
  • Page 29 Pag./Seite 29 di/de/von 33 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE - LISTE DES PIECES DETACHEES - LISTA DE PIEZAS Tavola/Tab./Tafel N°D - Rev. 0 GAR325 GAR324 - GAR325 N° Cod. Descrizione Description Beschreibung Description Descripción VS228010 Dado autobloccante M6...

  • Page 30: Vs129793630 - Gar324

    Pag./Seite 30 di/de/von 33 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE - LISTE DES PIECES DETACHEES - LISTA DE PIEZAS Tavola/Tab./Tafel N°E - Rev. 0 VS129793630 - GAR324 GAR324 - GAR325 1297-M020-0_V...
  • Page 31 Pag./Seite 31 di/de/von 33 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE - LISTE DES PIECES DETACHEES - LISTA DE PIEZAS Tavola/Tab./Tafel N°E - Rev. 0 VS129793630 - GAR324 GAR324 - GAR325 N° Cod. Descrizione Description Beschreibung Description Descripción...

  • Page 32: Vs129793640 - Gar325

    Pag./Seite 32 di/de/von 33 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE - LISTE DES PIECES DETACHEES - LISTA DE PIEZAS Tavola/Tab./Tafel N°F - Rev. 0 VS129793640 - GAR325 GAR324 - GAR325 1297-M020-0_V...
  • Page 33 Pag./Seite 33 di/de/von 33 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE - LISTE DES PIECES DETACHEES - LISTA DE PIEZAS Tavola/Tab./Tafel N°F - Rev. 0 VS129793640 - GAR325 GAR324 - GAR325 N° Cod. Descrizione Description Beschreibung Description Descripción...

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