Download
Share
Print this page
  1. Manuals
  2. Brands
  3. Golden Manuals
  4. Boating Equipment
  5. JS-1400
  6. Installation manual

Golden JS-1400 Installation Manual

Hide thumbs

Advertisement

Quick Links

Download this manual
JS-1400
INSTALLATION MANUAL
MANUAL OPERATION:
2020 Edition

Advertisement

loading

Related Manuals for Golden JS-1400

Summary of Contents for Golden JS-1400

  • Page 1 JS-1400 INSTALLATION MANUAL MANUAL OPERATION: 2020 Edition...
  • Page 2 PROVIDED FOR ASSEMBLY 1) CABLE WINCH 1) WINCH MOUNT BRACKET 1) ROLLER TRACK 2) PULLEY MOUNT PLATES 1) RETURN PULLEY SWIVEL ASSEMBLY 1) CARRIAGE ASSEMBLY 1) DOCK/SEAWALL MOUNT BRACKET 2) Z-TABS 2) CRADLE ARMS 2) ALUMINUM BUNKS 8) BUNK MOUNTING BRACKETS...
  • Page 3 PROVIDED FOR ASSEMBLY 2) 3/4” X 6-1/2” 1) 3/16” X 20’L 4) NYLON ROLLERS ROLLER PIN STAINLESS CABLE 2) SHEAVES 1) 3/8” NYLOCK NUT 33) 3/8” FINISH NUT 4) 1/8” COTTER PINS 3) 3/8” X 1” 33) 3/8” 15) 3/8” X 1-1/2” 8) 3/8”...

  • Page 4: Optional Accessories

    OPTIONAL ACCESSORIES AC/DC MOTOR WINCH WHEEL...

  • Page 5: Required Installation Tools

    REQUIRED INSTALLATION TOOLS 9/16” OPEN END BOX WRENCH 3/8” DRIVE RATCHET 3/4” OPEN END BOX WRENCH 1/2” SOCKET 9/16” SOCKET 3/4” SOCKET PLIERS General Assembly Instructions 1. READ ALL INSTRUCTIONS BEFORE STARTING INSTALLATION. 2. CHECK TO SEE IF THE INSTALLATION CREW IS PROPERLY LICENSED, INSURED, AND QUALIFIED.
  • Page 6 COMPONENTS PROVIDED FOR STEP-1 1) CABLE WINCH 1) WINCH MOUNT BRACKET 1) ROLLER TRACK 3) 3/8” X 1” 4) 3/8” X 1-1/2” 7) 3/8” 7) 3/8” 14) 3/8”...
  • Page 7 Step 1: CABLE WINCH INSTALLATION: 1. ALIGN THE THREE HOLES IN THE BOTTOM OF THE CABLE WINCH WITH THE THREE HOLES IN THE WINCH MOUNT BRACKET. SLIP ONE FLAT WASHER OVER EACH OF THE THREE PROVIDED 3/8” X 1” BOLTS AND INSERT THROUGH THE HOLES. SECURELY FASTEN USING THE ACCOMPANYING HARDWARE.
  • Page 8 COMPONENTS PROVIDED FOR STEP-2 2) PULLEY MOUNT PLATES 4) 3/8” X 1-1/2” 4) 3/8” 4) 3/8” 8) 3/8”...
  • Page 9 Step 2: TRACK MOUNT PULLEY ASSEMBLY INSTALLATION: 1. FLIP TRACK OVER (CHANNEL SIDE FACING UP) AND LOCATE THE FOUR HOLES AT THE TOP OF THE TRACK. 2. USING THE TWO PROVIDED PULLEY MOUNT PLATES, (ONE WITH WELDED SPACERS, ONE WITHOUT) SLIDE THE SPACER PLATE INSIDE OF THE CHANNEL (SPACERS FACING THE INSIDE FLANGE) AND PLACE THE OTHER PLATE ON THE OUTSIDE OF THE FLANGE, SANDWICHING THE FLANGE BETWEEN THE PLATES.
  • Page 10 COMPONENTS PROVIDED FOR STEP-3 2) 3/4” X 6-1/2” 4) NYLON ROLLERS ROLLER PIN 2) 1/8” COTTER PINS 1) RETURN PULLEY SWIVEL ASSEMBLY 1) CARRIAGE ASSEMBLY...
  • Page 11 Step 3: CARRIAGE ROLLER ASSEMBLY & INSTALLATION: 1. USING ONE OF THE TWO PROVIDED ¾” X 6-1/2” STAINLESS STEEL PINS, INSERT INTO THE TUBE LOCATED IN THE LOWER PORTION OF THE CARRIAGE ASSEMBLY. ALIGN THE CENTER HOLE IN THE PIN WITH THE CENTER HOLE IN THE TUBE AND INSERT ONE OF THE TWO PROVIDED COTTER PINS.
  • Page 12 Step 3-1: CARRIAGE ROLLER ASSEMBLY & INSTALLATION CONTINUED: 3. NEXT, LOCATE THE FOUR NYLON ROLLERS AND SLIP ONE OVER EACH OF THE ENDS OF THE PROTRUDING PINS. 4. WITH THE ROLLER CARRIAGE INHAND, (AND THE TRACK STILL LAYING CHANNEL SIDE UP), INSERT THE TOP ROLLERS (END WITH PULLEY ASSEMBLY) INTO THE LOWER PORTION OF THE TRACK (END OPOSITE THE WINCH) AND ROLL THE CARRIAGE INTO THE TRACK.
  • Page 13 COMPONENTS PROVIDED FOR STEP-4 1) 3/16” X 20’L 2) SHEAVES STAINLESS CABLE 2) 1/8” COTTER PINS 1) 1/2” X 1-1/4” 1) 1/2” X 1-1/2” 1) 3/8” X 1-1/2” 1) 3/8” 2) 3/8” 4) 1/2”...
  • Page 14 Step 4: CABLE ROUTING & SHEAVE INSTALLATION: 1. WITH THE PLAIN END OF THE CABLE INHAND, FEED CABLE THROUGH THE SLOTTED HOLE IN THE SIDE OF THE WINCH DRUM. SLIP THE CABLE UNDER ONE END OF THE CABLE TENSION STOP AND FEED THROUGH APROXIMATELY 2”.
  • Page 15 Step 4-1: CABLE ROUTING & SHEAVE INSTALLATION CONTINUED: 1. WITH THE THIMBLE END OF THE CABLE INHAND, FEED THE CABLE BEHIND THE TRACK MOUNT PULLEY ASSEMBLY AND DOWN TO THE ROLLER CARRIAGE. LAY THE CABLE FLAT IN BETWEEN THE EARS OF THE RETURN PULLEY SWIVEL BRACKET SO THE THIMBLE END OF THE CABLE IS STICKING OUT OF THE RIGHT SIDE OF THE BRACKET.
  • Page 16 Step 4-2: CABLE ROUTING & SHEAVE INSTALLATION CONTINUED: 3. AGAIN, WITH THE THIMBLE END OF THE CABLE INHAND, PULL THE CABLE BACK TO THE TOP OF THE TRACK AND FEED BETWEEN THE TRACK MOUNT PULLEY PLATES ON THE RIGHTHAND SIDE. BEND THE CABLE 180 DEG.
  • Page 17 Step 4-3: CABLE ROUTING & SHEAVE INSTALLATION CONTINUED: 5. ONCE AGAIN, WITH THE THIMBLE END OF THE CABLE INHAND, PULL THE CABLE BACK TO THE ROLLER CARRIAGE AND INSERT THE THIMBLE BETWEEN THE EARS OF THE RETURN PULLEY SWIVEL BRACKET. ALIGN THE THIMBLE TO ALLOW A BOLT TO PASS THROUGH THE SMALLER DIAMETER HOLE IN THE EARS AND THROUGH THE CENTER OF THE THIMBLE.
  • Page 18 COMPONENTS PROVIDED FOR STEP-5 1) DOCK/SEAWALL 2) Z-TABS MOUNT BRACKET 6) 3/8” X 1-1/2” 6) 3/8” 6) 3/8” 12) 3/8”...
  • Page 19 Step 5: TRACK MOUNTING & INSTALLATION: 1. USING THE DOCK/SEAWALL MOUNTING BRACKET, MOUNT THE BRACKET TO THE SURFACE (HARDWARE NOT SUPPLIED) SO THE FACE OF THE VERTICAL PLATE (PLATE WITH SIX HOLES) IS FLUSH TO THE VERTICAL FACE OF THE MOUNTING SURFACE AND THE TRIANGULAR GUSSETS ARE ON TOP OF THE MOUNTING SURFACE.
  • Page 20 Step 5-1: TRACK MOUNTING & INSTALLATION: 3. USING ONE OF THE TWO SUPPLIED Z-TABS, ALIGN THE HOLES IN THE BRACKET WITH THE HOLES IN THE Z-TAB CAPTURING THE FLANGE OF THE TRACK. SLIP ONE FLAT WASHER OVER EACH OF THE THREE SUPPLIED 3/8” X 1-1/2” BOLTS, INSERT INTO THE HOLES AND LOOSELY FASTEN ACCOMPANYING HARDWARE TO ALLOW FOR ADJUSTMENT.
  • Page 21 Step 6: CABLE SPOOLING: 1. WITH THE TRACK AND ROLLER CARRIAGE ASSEMBLY NOW SECURELY MOUNTED IN PLACE, CRANK THE WINCH HANDLE IN A CLOCKWISE ROTATION UNTIL THE ROLLER CARRIAGE HAS RISEN TO THE DESIRED HEIGHT. (SOME GUIDING OF THE CABLE WITH YOUR HAND MAY BE REQUIRED TO PREVENT CROSSOVER FOR THE INITIAL SPOOLING PROCESS).
  • Page 22 COMPONENTS PROVIDED FOR STEP-7 2) CARRIAGE ARMS 4) 3/8” X 4” 4) 3/8” 4) 3/8” 8) 3/8”...
  • Page 23 Step 7: CRADLE ARM INSTALLATION: 1. TAKE ONE OF THE TWO PROVIDED CRADLE ARMS AND SLIDE IT OVER EITHER SIDE OF THE SUPPORT TUBES PROTRUDING OUTWARD FROM THE ROLLER CARRIAGE ASSEMBLY. (ORIENTATION IS A NON-FACTOR AS CRADLE ARMS ARE AMBIDEXTROUS). ALIGN THE HOLES IN THE CRADLE ARM TUBE WITH THE HOLES IN THE SUPPORT TUBES.
  • Page 24 COMPONENTS PROVIDED FOR STEP-8 2) 6’L ALUMINUM BUNKS 8) BUNK BRACKETS 8) 3/8” X 3-1/2” 8) 3/8” X 4” 16) 3/8” 16) 3/8” 32) 3/8”...
  • Page 25 Step 8: BUNK INSTALLATION: 1. LOCATE THE EIGHT BUNK BRACKETS AND PAIR THEM TOGETHER, ONE LEFTHAND BRACKET WITH ONE RIGHTHAND. POSITION THE BRACKETS SO THAT THE SIDES WITH TWO HOLES ARE FACING ONE ANOTHER AND THE SIDES WITH ONE HOLE ARE FACING AWAY FROM ONE ANOTHER.
  • Page 26 Step 8-1: BUNK INSTALLATION CONTINUED: 3. NEXT, SPREAD THE BRACKETS APART AND ALIGN THE HOLES IN THE OPPOSING LEG WITH THE PREDRILLED HOLES ON THE OUTSIDE OF THE BUNKS. (“OUTSIDE” IS THE TALLER SIDE OF THE BUNK). USING THE SUPPLIED 3/8” X 4” BOLTS AND HARDWARE, SLIP ONE FLATWASHER OVER EACH BOLT, INSERT THROUGH THE BRACKET, THEN THE BUNK AND SECURELY FASTEN WITH THE ACCOMPANYING HARDWARE.
  • Page 27 Step 8-2: BUNK INSTALLATION CONTINUED: 4. WITH THE CRADLE ARMS SECURELY MOUNTED IN PLACE, ATTACH THE BUNKS TO THE ARMS BY SLIPING THE BRACKETS OVER THE ARMS, ALLOWING THE BOTTOM OF THE BUNKS TO REST ON THE ARMS. 5. POSITION THE BUNKS PER THE MANUFACTURER SPECIFICATIONS. ONCE BUNKS ARE IN POSITION, SLIP ONE FLAT WASHER OVER EACH OF THE REMAINING 3/8”...
  • Page 28 Hefty Hoist Flat Plate has a 5 year limited warranty, provided Annual Service is performed and records are kept by a trained Golden Boat Lift service technician. Our underwater tracks and hardware are warranted for 1 year from defects in material and/or workmanship. On the Golden Boat Lifts Gatorvator’s, Elevators, PWC, and Single track lifts with...
  • Page 29 C. The runabout series will be warranted for a one year period from the date of delivery by seller to the original purchaser this includes the electric motor and controls. The runabout series has a 5 year structural warranty. The EC line of Elevators will be warranted for a one year period from the date of delivery by the seller to the original purchaser, this includes the electric motor and controls.

  • Page 30: Warranty Disclaimers

    D. Damage which is caused by improper product selection, improper installation, failure to follow applicable installation and maintenance recommendations, or failure to follow applicable instructions or warnings is not covered by this limited warranty. E. All routine maintenance and periodic service is the Owner’s responsibility and is not covered by this limited warranty.

  • Page 31: Warranty Limitations

    5. WARRANTY LIMITATIONS A. The Owner’s remedies under thus limited warranty are limited exclusively to repair or replacement of components, which fail due to manufacturer’s defects in materials or workmanship during normal operations. B. The Company shall not be responsible for incidental or consequential damages, included, but not limited to, damages to property, loss of use, lost profits, or expenses for inconvenience.
  • Page 32 Owner must contact the Company in writing within the applicable warranty period. The company’s address for receipt of notice is: Golden Manufacturing, Inc., 17611 East Street, North Fort Myers, Florida, 33917. The owner should provide the following information in its written notice: The type of product purchased, the purchase date, serial number, event dates, dealer names, the problem or question, and any other comments.