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XS series PLC
User manual【Hardware】
Wuxi Xinje Electric Co., Ltd.
Data No. PS01 20211214EN 1.0.1

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Summary of Contents for Xinje XS Series

  • Page 1 XS series PLC User manual【Hardware】 Wuxi Xinje Electric Co., Ltd. Data No. PS01 20211214EN 1.0.1...
  • Page 2 Thank you for purchasing the Xinje XS series programmable controller.  This manual mainly introduces the hardware features of XS series programmable controllers.  Before using the product, please read this manual carefully and conduct wiring on the premise of fully understanding the contents of the manual.
  • Page 3: Safety Precautions

    Safety precautions Before using this product, please read this part carefully and operate after fully understanding the use, safety, precautions, etc. of the product. Please correctly conduct product wiring under the premise of paying great attention to safety. The problems that may arise during the use of the product are basically included in the safety precautions, which are indicated in two levels of attention and danger.
  • Page 4 2. Do not directly touch the conductive part of the product. It may cause malfunction and fault. 3. Please use DIN46277 guide rail, M3 screw or Xinje XG-EB to fix the product and install it on a flat surface. Incorrect installation may cause malfunction and product damage.
  • Page 5 May cause malfunction, fault, etc. 5. When using wires to connect terminals, be sure to tighten them, and do not make conductive parts contact other wires or terminals. It may cause malfunction and product damage. ⚫ Operation and maintenance of products Danger 1.
  • Page 6: Table Of Contents

    Catalog SAFETY PRECAUTIONS ............................II PREFACE ................................VII 1. XS SERIES PLC OVERVIEW ..........................1 1-1.P ............................... 1 RODUCT FEATURES . 1-1-1 XSDH series basic unit ..........................1 . 1-1-2 XS3 series basic unit ............................2 . 1-1-3 XSLH series basic unit ........................... 4 ....
  • Page 7 . 3-4-1 Installation location ............................. 28 . 3-4-2 Installation method ............................28 3-4-4. Installation environment ..........................30 4. POWER SUPPLY SPECIFICATION ........................31 4-1. P ..........................31 OWER SUPPLY SPECIFICATION 5. INPUT SPECIFICATION AND WIRING ......................32 5-1.I ............................32 NPUT SPECIFICATION ....
  • Page 8: Preface

    The following will introduce the scope of application, conventions and related manuals of this manual. Manual application range This manual is the hardware manual of XS series programmable controller products. The manual covers the following product information: 1.XSDH series PLC...
  • Page 9 Basic unit or main body XS series programmable controller basic unit Expansion module XS series programmable controller expansion modules I/O expansion XS series programmable controller I/O expansion modules Analog expansion XS series programmable controller analog expansion modules Peripherals Programming software, HMI, network modules...
  • Page 10 Related manuals This manual only covers the hardware of XS series PLC. For other applications, please refer to the relevant manuals. Relevant manuals are listed below for users' reference. Manual Introduction Note Software manual XS series PLC user manual This paper introduces the use methods and skills of Codesys...
  • Page 11: Xs Series Plc Overview

    1. XS series PLC overview 1-1.Product features 1-1-1.XSDH series basic unit (1) Model explanation The basic unit of XSDH series medium-sized PLC currently has one product model. ⚫ I/O points 60 points ⚫ Output type Transistor ⚫ Input type ⚫...
  • Page 12: Xs3 Series Basic Unit

    It is used to initialize IP, power on without loading the user program, start normally, without special treatment, load the user program, update the product. (3) Easy programming XSDH series PLC is programmed in Codesys programming software. Please refer to XS series PLC user manual [software] for specific use. 1-1-2.XS3 series basic unit (1) Model explanation At present, the basic unit of XS3 series medium-sized PLC has one product model.
  • Page 13 XS3 series PLC supports EtherCAT bus communication, supports up to 32 stations (32-axis motors can be controlled synchronously), and supports communication with EEPROM slave stations, such as Xinje-DS5C, Inovance servo, Panasonic EtherCAT servo, Kollmorgen servo, etc. XS3 series PLC supports 32-channel electronic cam function and connection of EtherCAT remote IO module through EtherCAT bus.
  • Page 14: Xslh Series Basic Unit

    (2) Easy programming XS3 series PLC is programmed in Codesys programming software. Please refer to XS series PLC user manual [software] for specific use. 1-1-3. XSLH series basic unit (1) Model explanation At present, the basic unit of XS3 series medium-sized PLC has one product model.
  • Page 15 Used to initialize IP, power on without loading user program, normal startup, no special processing, loading user program, and updating the product. (3) Easy programming XSLH series PLC is programmed in Codesys programming software. Please refer to XS series PLC user manual [software] for specific use.
  • Page 16: Xsdh Series Expansion Modules

    1-1-4.XSDH series expansion modules In order to better meet the field control requirements, XSDH series PLC can be extended with 16 XD expansion modules. • Rich types: including input and output expansion module, analog module and temperature control module. • I/O expansion module Input 8~32 points.
  • Page 17: Model Composition And Model Table

    1-2.Model composition and model table 1-2-1.XSDH basic unit and models (1) Model composition of basic unit The basic unit model composition of XSDH series PLC is generally as follows: ①Product type X: Controller ②Use platform S: CODESYS ③Appearance structure D: Same to XDH ④Performance level H: Motion control enhanced type ⑤I/O points...
  • Page 18 ⑦: Power supply E: AC220V C: DC24V  I/O expansion module model list Model Output Input points Output I/O points points Input (DC24V) (R, T) Relay output Transistor output XD-E8X XD-E8YR XD-E8YT XD-E8X8YR XD-E8X8YT XD-E16X XD-E16YR XD-E16YT type XD-E16X16YR-E XD-E16X16YT-E XD-E16X16YR-C XD-E16X16YT-C XD-E32X-E...
  • Page 19: Xs3 Model Composition And Model Table Of Basic Unit

    Hardware version difference (only for WT module) C:Hardware version difference (only for WT module) D:Hardware version difference (only for WT module) V:Input is voltage type (for 8AD, 12AD module) None:standard ⑨: Isolation H:Each channel is isolated from each other (only for 6TC-P-H module) ...
  • Page 20: Xs3 Expansion Unit Model Composition And Model Table

    ⑤ Transistor output T: transistor output ⑥ Pulse channel 4: 4 channels pulse output (2) Basic unit model list  XS3 series model list Model Input Output AC power supply DC power supply points points Relay Transistor Relay&transistor Relay Transistor Relay&transistor (DC24V) (R, T)
  • Page 21: Xslh Basic Unit Model Composition And Model Table

    (2) Analog, temperature expansion module The model composition of analog and temperature module is as follows: XG-E 4AD 2DA 8PT3 8TC-A ① ② ③ ④ ⑤ ⑥ 1: Expansion E:Expansion module 2: Analog input 4AD:4 channels analog input 8AD:8 channels analog input 3:...
  • Page 22: Xslh Expansion Unit Model Composition And Model Table

    (2) Basic unit model list  XSLH series model list Model Input Output AC power supply DC power supply points points Relay Transistor Relay&transistor Relay Transistor Relay&transistor (DC24V) (R, T) output output mixed output output output mixed output XSLH-30A32 type 1-2-6.XSLH expansion unit model composition and model table (1) I/O expansion module The model composition of I/O expansion module is as follows:...
  • Page 23 XL-E32X XL-E32PX 32 channels digital input XL-E32YT 32 channels transistor output (2) Analog, temperature expansion modules The model composition of analog quantity and temperature expansion module is as follows: ①: Expansion E: expansion module ②: Analog input 4AD: 4 channels analog input 8AD: 8 channels analog input ③:...
  • Page 24: Part Introduction

    Model Description XL-E4WT-D 4 channels pressure measurement, 0~10mV, 22-bit conversion precision 1-3.Part introduction 1-3-1.XSDH series structure composition (8) (14) (1) (2) (9) (15) (16) (3) (10) (4) XSDH-60A32-E (5) (17) (6) (11) (7) (12) (13) The names of each part are as follows: (13): Guide rail mounting hook (2 hooks) (1): Input terminal, power supply input (14): Vacant...
  • Page 25: Xs3 Series Structure Composition

    1-3-2.XS3 series structure composition (13) (14) (10) (15) (11) (14) (16) (12) The names of each part are as follows: (7): PLC self updating dial switch (1): System indicator (8): RS485 port (COM2) dial switch PWR: power supply indicator (9): RS485 port (COM2) RUN: run indicator (10): RS485 port (COM3) dial switch ERR: error indicator...
  • Page 26: Xslh Series Structure Composition

    1-3-3.XSLH series structure composition (16) (16) (1) (16) (3) (18) (2) (14) (4) XSLH-30A32 (20) (21) (7) (5) COM1 (8) (6) (12) (19) (9) (13) (12) (17) (15) (17) (17) (10) (11) (1): PLC model (11): RJ45 port (ECAT) (2): Input label and indicator (12): 24V power supply input (3): Output label and indicator (13): right expansion module interface...
  • Page 27: Main Body Specification Parameters

    2. Main body specification parameters 2-1.Specification parameters 2-1-1.General specification This specification parameter table is also applicable to XSDH, XSLH and XS3 series PLC. Item Specification Anti-noise Noise voltage 1000Vp-p 1us pulse 1 minute No corrosive and combustible gas Ambient temperature 0℃~60℃...
  • Page 28: Dimension

    Item XSDH-60A32-E XS3-26T4 XSLH-30A32 ※ Output 24 points Y0~Y27 8 points Y0~Y7 16 points Y0~Y17 Max I/O points 572 points 1050 points 542 points High speed High speed count, external interrupt processing function External X2~X7, X10~X13, X16, X21, X2, X5, X10, X13, X16, X21, X2~X7, X10~X13 interrupt point X24, X27...
  • Page 29: Xslh Series Plc Dimension

    48.0 2-2-3.XSLH series PLC dimension (Unit: mm) 77.8 XSLH-30A32 COM1...
  • Page 30: Terminal Arrangement

    2-3.Terminal arrangement 2-3-1.XSDH series terminal arrangement ● Note: refer to chapter 5-1 for details. 2-3-2.XS3 series terminal arrangement (1) Main body terminals (2) External terminal block L+ X0+ X1+ X2 X3- X6+ X7+ X10 Y1 Y3 M X0- X1- X3+ X4+ X6- X7- X15 X17 X21 Y0 Y4 Y6...
  • Page 31: Communication Ports

    Ethernet port can connect PLC to LAN or realize EtherCAT communication. (1) RS232 port XS series PLC has one RS232 port (COM1), which is used to connect HMI or some meters, and supports MODBUS communication modes.
  • Page 32: System Composition

    3. System composition 3-1.System composition The following figure is the system structure diagram constructed according to the basic configuration of XS3 series PLC. Through this diagram, you can roughly understand the connection between PLC and peripheral equipment, expansion equipment, etc., as well as the typical applications of PLC communication, connection and expansion ports.
  • Page 33: Peripherals

    PLC, and then the PLC executes the action. The basic unit of XS series PLC supports the connection of various HMI. The connection is established on the basis of consistent communication protocols, generally through Modbus TCP protocol. The specific parameters depend on the HMI connection.
  • Page 34: Power Supply Module

    Button: 7 or 20, screen cannot be touched  Interface: RS232, RS485, RS422  Communication: directly communicate with various PLC and Xinje frequency converter  Clock: built-in clock 3-2-3.Power supply module XS3 series medium-sized PLC is equipped with a special power module, the model is XG-P75-E, and its basic...
  • Page 35: Terminal Block And Connection Cable

    Dimension (Unit: mm) 3-2-4.Terminal block and connection cable External terminal blocks can be selected for XS3 series wiring. Xinje provides terminal blocks and connecting cables required by XS3 for users to choose. List of terminal blocks and connecting cable models:...
  • Page 36 The terminal block shall be installed on a 35mm wide guide rail. (2) Connection cable Connecting cables shall be used in conjunction with external terminal blocks. Xinje provides JC-G26-NN05, JC-G26-NN10, JC-G26-NN15 cables of different lengths and specifications for users to choose. Please note that when connecting, one end of the model wrapped by a transparent heat shrinkable tube is connected to XS, and the other end is connected to the terminal block.
  • Page 37: Constitution Principle

    3-3.Constitution principle (1) About communication port  The basic units of XSDH/XS3/XSLH series are generally equipped with multiple communication ports, including COM1, COM2, COM3, etc.  Most communication ports can be used for programming download and communication.  Each port is independent of each other. (2) About expansion devices ...
  • Page 38: Product Installation

    3-4.Product installation 3-4-1.Installation location 3-4-2.Installation method (1) XSDH series installation For the installation of XSDH series basic unit and expansion module, guide rail installation or direct screw installation can be selected.  Install with DIN46277 guide rail XSDH-60A32-E DIN guide rail hook The unit and expansion module are installed on DIN46277 guide rail (35mm wide).
  • Page 39 (2) XS3 series installation The XS3 series basic unit and expansion module are installed with XG-EB series guide rails. Connect the power module, XS3 body and XG expansion module to the guide rail through the U-connector, and fix them with the bottom screw. The installation steps are as follows: ①Insert the L Port of the U-shaped connector into the ②Hang the installation hook on the upper side of the left interface on the back of the PLC body.
  • Page 40: Installation Environment

    ⑦ Please use screws to fix the screw hole under the ⑧Continue to install the following modules in the module #1 same way. The effect is shown in the following figure. Note: ※1: If the power module XG-P75-E is selected, please install the power module to the left side of the PLC body according to the installation steps ①...
  • Page 41: Power Supply Specification

    4. Power supply specification 4-1. Power supply specification The power specification of XSDH series PLC only supports AC power type. The power specification of XS3 series PLC only supports DC power type. The power specification of XSLH series PLC only supports DC power type. (1) AC power type Item Content...
  • Page 42: Power Supply Specification 5. Input Specification And Wiring

    5. Input specification and wiring 5-1.Input specification 5-1-1.XSDH series input specification XSDH series PLC supports NPN and PNP input mode. The specific specifications and wiring mode are described below: (1) NPN input Item Content Input signal voltage DC24V± 10% Input signal current 7mA/DC24V Input ON current Above 4.5mA...
  • Page 43: Xs3 Series Input Specification

    Input response time About 10ms Input signal mode Contact input or PNP open collector transistor Circuit insulation Optoelectronic coupling insulation Input action display LED is on when input is on PNP wiring example: Switch button wiring diagram example 3-wire (PNP type) proximity switch wiring diagram 2-wire (PNP type) proximity switch wiring diagram 5-1-2.XS3 series input specification XS3 series PLC supports NPN and differential input modes.
  • Page 44: Xslh Series Input Specification

    2-wire (NO or NC) proximity switch wiring diagram 3-wire (NPN type) proximity switch wiring diagram (2) Differential mode Item Content Input signal voltage DC5V± 10% Input signal current 12mA/DC5V Input ON current Above 4.5mA Input OFF current Below 1.5mA Input response features Max 200KHz Input signal mode Differential input...
  • Page 45 Item Content Circuit insulation Optoelectronic coupling insulation Input action display LED lights when input is ON NPN wiring example: +24V +24V 红(棕) 蓝 ● ● switch button wiring diagram example 2-wire (NO or NC) proximity switch wiring diagram 3-wire (NPN type) proximity switch wiring diagram (2) Differential mode Item Content...
  • Page 46: Dc Input Signal

    5-2.DC input signal (1) NPN mode ◼ Input terminal Input terminal and M terminal is connected by no voltage contactor or NPN open collector transistor, then the input is ON, the corresponding LED lights. ◼ Input circuit The input primary circuit and secondary circuit are insulated by optical coupler, and the secondary circuit is equipped with C-R filter.
  • Page 47: High Speed Count Input

    5-3. High speed count input XSDH/XS3/XSLH series PLC has a high-speed counting function independent of the scanning cycle of the programmable controller. By selecting different counters, it can measure the high-speed input signals such as the measurement sensor and rotary encoder. The maximum measurement frequency of XS3 can reach 200kHz. The high-speed counting input of XS3 series PLC can only receive differential signal (DIFF) and cannot receive open collector signal.
  • Page 48: High-Speed Counter Range

    Quadruple mode 5-3-2. High-speed counter range The counting range of high-speed counter is: -2147483648 ~ +2147483647. When the count value exceeds this range, overflow or underflow occurs. The overflow means that the count value jumps from +2147483647 to -2147483648 and continues counting. When underflow occurs, the count value jumps from -2147483648 to +2147483647 and continues counting.
  • Page 49 (2) High speed counter input terminal definition: Counting pulse input Phase A input Phase B input Under normal circumstances, the maximum frequency of XSDH and XS3 series high-speed counting terminals can reach 200KHz in single-phase mode, 100kHz in AB phase mode for XSDH and 200kHz for XS3. XSLH can up to 1MHz in differential mode, 80KHz in single phase mode and 50Khz in AB phase mode.
  • Page 50 XSLH-30A32 Single phase incremental mode AB phase mode CounterID frequency XSDH-60A32-E Single phase incremental mode AB phase mode CounterID 200k 200k 200k 200k 100k 100k 100k 100k frequency...
  • Page 51: Output Specification And Wiring Method

    6. Output specification and wiring method 6-1. Output specification (1) Normal transistor output External power supply Below DC5~30V Circuit insulation Optocoupler insulation Action indicator LED light Max load Resistive 0.3A load inductive 7.2W/DC24V load Light load 1.5W/DC24V Min load DC5V 2mA Open circuit leakage <...
  • Page 52 Example: the following is the wiring diagram of T-type PLC and stepper motor driver. Stepper driver (Make sure the driver’s photoelectric coupling input terminal has 8~15mA reliable current) (2) Output circuit protection For inductive load of DC circuit, freewheeling diode shall be added, as shown in the following figure: ...
  • Page 53: Operation, Commissioning And Maintenance

    7. Operation, commissioning and maintenance 7-1.Operation and commissioning (1) Product inspection After receiving the product, please first check whether the input and output terminal blocks of the product are intact and whether there are missing parts. Generally speaking, the PLC at this time can be directly connected to the power cable for power on inspection, and the PWR and RUN indicators should be always on.
  • Page 54: Routine Maintenance

    7-2. Routine maintenance (1) Regular inspection of products Although the programmable controller has certain anti-interference and strong stability, it should also form the habit of regular inspection and maintenance of the controller. The inspection items include:  Whether the input and output terminals and power supply terminals of PLC are loose ...
  • Page 55: Appendix

    Q3: Why can't connect to the PLC device? A3: Failure to connect PLC is generally summarized as follows: 1. Confirmed as XS series products (XD and XG series products have been regarded as XS series in many cases). 2. Confirm that the upper computer engineering equipment is consistent with the target equipment, otherwise the equipment will not be scanned.
  • Page 56 4. If the IP is confirmed to be correct or the device cannot be connected, it may be that the PLC program crashes (there is an endless loop in the program or the load capacity of the PLC is exceeded). At this time, set dial 2 to ON (power on does not load the user program), and scan the connected device again.
  • Page 57 WUXI XINJE ELECTRIC CO., LTD. No.816, Jianzhu West Road, Binhu District, Wuxi City, Jiangsu Province, China 214072 Tel: 400-885-0136 Fax: (510) 85111290 www.xinje.com...

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