Rational iVario Pro L Original Installation Instructions
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Rational iVario Pro L Original Installation Instructions

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Original installation instructions

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Summary of Contents for Rational iVario Pro L

  • Page 1 ® iVario Pro L ® iVario Pro XL Original installation instructions...
  • Page 2 Device hand-over Dealer: Installer: Include the following information with queries: Device type: Device no.: Your device was tested by (name): WARNING FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death.

  • Page 3: Table Of Contents

    Table of contents 1 Introduction .........................  5 Information on this manual ...................... 5 Target audience.......................... 5 Copyright ............................ 6 Conformity ............................ 6 Liability and warranty conditions ................... 6 Identification of the device ....................... 7 2 Safety........................... 10 Display of warning notices .................... 10 General safety information .................... 10 Intended use..........................
  • Page 4 Aligning the device without electrical current .............. 32 Fixing the device in place .......................  34 6 Electrical connection .................... 35 Regulations for the electrical connection ................ 35 Opening the electrical compartment..................  36 Connecting the equipotential bonding ................ 38 Connecting the device to the power grid................ 39 Connect the device for demo mode to the power grid ..........

  • Page 5: Introduction

    The manual enables safe handling of the unit and correct installation. The images in this manual are examples only and may differ from the device. This manual is valid for the following devices: iVario Pro L iVario Pro XL Storage Keep the installation manual and operating manual with the unit.

  • Page 6: Copyright

    1 | Introduction Copyright It is not permitted to pass on product-specific information to third parties. We reserve the right to implement technical developments and changes in the in- terest of progress. All rights are reserved, including those of translation and re- production.

  • Page 7: Identification Of The Device

    1 | Introduction Identification of the device Type plate The type plate is located on the device base frame between the pan and electri- cal compartment. The type plate includes the following information: 80.06.243_iVarioProL-iVarioProXL_IM_en-US 7 / 64...
  • Page 8 1 | Introduction Marketing name Model number Connection voltage Frequency Connected load Breaker Cable diameter Information on the motor (with floor units only) Pressure (only with pressure option) WiFi connectivity Permissible water pressure Serial number Device type and model number The assignment can be found in the table below.
  • Page 9 1 | Introduction Device size type plate Unit size LMX.100CE … iVario Pro L LMX.200CE … iVario Pro L with print option LMX.100DE … iVario Pro XL LMX.200DE … iVario Pro XL with print option 80.06.243_iVarioProL-iVarioProXL_IM_en-US 9 / 64...

  • Page 10: Safety

    2 | Safety Safety Display of warning notices DANGER Type and source of danger Failure to observe these warnings will result in severe injuries or death. Measures to avoid the danger WARNING Type and source of danger Failure to observe these warnings could result in severe injuries or death. Measures to avoid the danger CAUTION Type and source of danger...

  • Page 11: Intended Use

    2 | Safety The device should only be set up in a protected environ- ment safe from frost and wind. Do not set up the device in adverse weather conditions, such as rain. The device should only be connected in accordance with the installation manual and the information on the type plate.

  • Page 12: Product Description

    3 | Product description Product description Device description NOTE Never seal or pipe the safety overflow Do not reduce the cross-section of the safety overflow. The safety overflow but be accessible and clear at all times. It is used for ventilation and as a drain in the event of blockages.

  • Page 13: Device Weight

    Unit size Weight without packaging kg Weight with packaging kg [lbs] [lbs] iVario Pro L 216 [475] 251 [553] iVario Pro L with 235 [517] 270 [595] print option iVario Pro XL 256 [564] 296 [653] iVario Pro XL with...

  • Page 14: Device Dimensions

    3 | Product description 3.2.2 Device dimensions Device with base Device size L Width mm [inch] x Depth mm [inch] y Height mm [inch] z 1030 [40 1/2] 894 [35 1/4] 1078 [42 1/2] Device size XL Width mm [inch] x Depth mm [inch] y Height mm [inch] z 1365 [53 3/4]...

  • Page 15: Pan Dimensions

    3 | Product description Packaging dimensions Device with base Device size L Width mm [inch] x Depth mm [inch] y Height mm [inch] z 1250 [49 1/4] 1100 [43 1/4] 1240 [48 7/8] Device with base Device size XL Width mm [inch] x Depth mm [inch] y Height mm [inch] z 1580 [62 1/4]...

  • Page 16: Thermal Load

    280 [11] 1026 [40 3/8] 3.2.4 Thermal load Unit size Thermal load latent (kJ/h) Thermal load sensi- tive (kJ/h) iVario Pro L 26827 5540 iVario Pro XL 37343 8413 We reserve the right to implement technical developments and changes. 16 / 64...

  • Page 17: Transport

    4 | Transport Transport CAUTION Risk of crushing due to the weight of the device Hands, fingers and feet may be crushed. Wear suitable protective clothing during transport. Use lifting aids such as lifting straps. CAUTION Risk of tipping during transport Risk of crushing if the device tips over onto a person.

  • Page 18: Lifting Points On The Unit

    4 | Transport At least 2 people are required for the transport. 1. Remove the packaging material. Lifting points on the unit NOTE Damage due to lifting incorrectly Only lift the unit via the designated lifting points. Do not lift the unit on the side wall of the electrical compartment. Center of mass The following graphic shows the center of mass of the device.
  • Page 19 Depth mm [inch] y Height mm [inch] z iVario Pro L 490 [19 19/64] 406 [16] 685 [26 31/32] iVario Pro L With- 484 [19 1/16] 410 [16 9/64] 275 [10 53/64] out base iVario Pro XL 640 [25 13/64]...

  • Page 20: Transport Without Pallet

    4 | Transport Device without base Transport without pallet NOTE Incorrect transport Do not push the unit to the designated installation site. The unit feet may be damaged. Transport the device correctly as outlined in this manual. NOTE Damage due to lifting incorrectly Only lift the unit via the designated lifting points.
  • Page 21 4 | Transport 2. If necessary, cut out perforated points in the box to enable the device to be pushed off the pallet. 3. Lift the unit on the left side. 4. Pull the unit along the foot guides in the box to the end and set down the left side of the unit.

  • Page 22: Transport With Pallet

    4 | Transport 7. When setting up the unit without a base, remove the transport feet before setup. >> The unit is set down on the designated installation surface and ready for setup and installation. Transport with pallet CAUTION Inclined plane during transport using transport aid Risk of crushing and injury during transport using a transport aid over an incline or uneven floor.

  • Page 23: Transport Without Pallet With Lift Truck

    4 | Transport Transport without pallet with lift truck NOTE Transport with transport aid without protection Transport the device on the pallet for as long as possible. Do not transport the device with a transport aid or similar transport equipment without protection.

  • Page 24: Setup

    5 | Setup Setup CAUTION Risk of crushing during setup Fingers, hands and feet may be crushed under the device. Wear suitable protective clothing during setup. Only lift the device via the designated lifting points. Requirements If you are not setting up the device on plastic feet as standard, observe the instructions and steps in the Setup options section.

  • Page 25: Distance From Heat Sources

    5 | Setup Manufacturer recommendation 1. Set up the device with a minimum distance of 50 mm [2 inch] from the wall at the left to enable ideal cleaning of the device. 50 mm [2 inch] 5.1.2 Distance from heat sources NOTE High ambient temperatures Do not place deep fryers or other heat sources at the sides of the device.

  • Page 26: Distance From Water Sources

    5 | Setup 350 mm [14 Inch] 350 mm 350 mm [14 Inch] [14 Inch] 500 mm [20 Inch] 500 mm 500 mm [20 Inch] [20 Inch] 5.1.3 Distance from water sources WARNING Risk of burning if the minimum distances from open water sources is not observed Water can spray into the hot pan, in hot liquids or in hot fat.
  • Page 27 5 | Setup 1. Set up the device with a minimum distance of 900 mm [35 3/8 inch] from open water sources. 900 mm [35 3/8 Inch] 1. If you can not observe the distance, install a non-flammable 350 mm [13 6/8 inch] high divider between the device and the water source. 2.

  • Page 28: Setting Up The Device

    5 | Setup Setting up the device CAUTION Risk of tipping when setting up on the installation surface Risk of crushing if the device tips over onto a person. Note the center of mass of the device. Ensure that the device does not tip over during lifting. The installation surface is horizontal.
  • Page 29 5 | Setup If the pan is not on the pan stops in the position below after the horizontal alignment, contact the manufacturer. The pan is not on the stops. The unit is positioned on the designated installation surface. The minimum distances are observed. 1.
  • Page 30 5 | Setup 2. Place the spirit level on the right side of the pan and align the device hori- zontally using the device feet (1) and (2). 3. Place the spirit level on the front edge of the pan and align the device hori- zontally using the device foot (3).
  • Page 31 5 | Setup 4. Place the spirit level on the left side of the pan and align the unit horizontally using the unit foot (4). 5. Close the device cover and check that the device cover and the pan seal flush.

  • Page 32: Aligning The Device Without Electrical Current

    5 | Setup 6. If there is an offset between the unit cover and the pan, adjust the unit us- ing the unit foot (4). Aligning the device without electrical current If the unit is not connected to the power grid, align it on the unit base frame at the bottom.
  • Page 33 5 | Setup 2. Place the spirit level on the bottom of the device and align the device hori- zontally using the device foot 3. 3. Place the spirit level on the bottom of the device and align the device hori- zontally using the device foot 4.

  • Page 34: Fixing The Device In Place

    5 | Setup Fixing the device in place The manufacturer recommends fixing the device to the installation surface. The kit for fixing the device, including special adhesive, screws and dowels, is not included in the scope of supply for the device and can be ordered sepa- rately from the manufacturer under item number 60.72.905.

  • Page 35: Electrical Connection

    6 | Electrical connection Electrical connection DANGER High voltages during connection to the power grid Danger to life when working with high voltage. Disconnect the connection from the power supply. Ensure that the unit is de-energized. DANGER Electric shock due to incorrect connection There is a danger to life if the cable conductors are connected incorrectly.

  • Page 36: Opening The Electrical Compartment

    6 | Electrical connection Notes The cross-sections of the connection cables are based on the power con- sumption and local regulations. Color coding of the conductors Observe the color coding of the conductors and country-specific deviations. Color of the conductor Function of the conductor Green Protective conductor...
  • Page 37 6 | Electrical connection A cross-headed screwdriver is on hand. All voltage sources are switched off via an external circuit breaker. In order to protect the control panel from scratches and damage, a guard is fitted on the pan cover, e.g. cardboard or bubble wrap. 1.

  • Page 38: Connecting The Equipotential Bonding

    6 | Electrical connection >> The electrical compartment is open. Connecting the equipotential bonding 1. Connect the equipotential bonding before installing the connections. 38 / 64 80.06.243_iVarioProL-iVarioProXL_IM_en-US...

  • Page 39: Connecting The Device To The Power Grid

    6 | Electrical connection Connecting the device to the power grid Notes on the power cable and connection point The manufacturer recommends using a flexible power cable. A rigid power cable makes the connection more difficult and can impact the position of the device.

  • Page 40: Connect The Device For Demo Mode To The Power Grid

    6 | Electrical connection 7. Screw the pipe adapter closed. 8. Connect the wires to the power supply. >> The grid connection is complete. Color coding of the terminals Connection Conductor color Terminal Tool Phase Black, red and beige L1, L2, L3 Hex key Protective conduc- Green...

  • Page 41: Connected Loads Of Different Voltage Types

    6 | Electrical connection 1. Insert the control panel at the front (1) and press in the control panel at the back (2) until it engages. > The cover is fitted flush on the electrical compartment frame at all points. 2.

  • Page 42: Switch The Supply Voltage 208 V / 240 V

    3 AC 440 V Power kW Power consump- Fuse A Conductor cross-sec- tion A tion AWG iVario Pro L iVario Pro XL 3 AC 208 V Power kW Power consump- Fuse A Conductor cross-sec- tion A tion AWG...
  • Page 43 6 | Electrical connection The device is switched off. All voltage sources are switched off via an external circuit breaker. The electrical compartment is open. 1. Check the supply voltage at the connection. 2. Set the voltage at the dip switch in accordance with the supply voltage. >...

  • Page 44: Switch The Supply Voltage 440 V / 480 V

    6 | Electrical connection 3. Switch the unit on. 4. Use the control panel to select the service level. Navigate to Options (1) and switch to the relevant supply voltage (2). 5. Switch the unit off and on again. The changes will now be applied. 6.

  • Page 45: Device Options

    6 | Electrical connection The connectors are in the electrical compartment next to the toroidal trans- former. The power supply is set to 3 AC 440 V as standard. 1. Close the electrical compartment. 2. Connect the unit to mains power. 3. Switch the unit on. 4.

  • Page 46: Network Connection

    The WLAN adapter integrated in the device is a market-dependent option that is not available in every country. The devices from the iVario Pro L and iVario Pro XL series have WLAN as standard. Connecting the device to the network Connecting the Ethernet cable (LAN) 1.

  • Page 47: Water Connection

    8 | Water connection Water connection Regulations for water connection NOTE Connection to soft water When connecting the device to soft water, ensure that the water has a residual hardness of at least 4 °dH. A soft water connection is not required. Water pipe Use a separate tap for each device on-site.

  • Page 48: Connecting The Water Inlet

    8 | Water connection Connecting the water inlet The water connection is located on the rear side of the device. The water hose fulfills the hygiene requirements for drinking water hoses in your country. Safety devices, such as check valves or CA system separators are installed in the feed line on the tap.

  • Page 49: Waste Water Connection

    9 | Waste water connection Waste water connection Regulations for the wastewater connection NOTE Drain pipe does not comply with the regulations Use a steam temperature resistant drain pipe that at least corresponds to a pipe of type PP. Do not use a hose. NOTE Contaminated wastewater and wastewater containing grease Ensure that a grease separator is installed on-site to treat the wastewater.

  • Page 50: Connecting The Wastewater Drain

    9 | Waste water connection Connecting the wastewater drain The wastewater connection is located on the rear side of the device. Diameter on the device drain: DN 50 mm Installing the drain to the rear side of the device The drain pipe is designed for a DN 50 mm device drain. The drain pipe corresponds at least to type PP and is steam temperature resistant.
  • Page 51 9 | Waste water connection Installing the drain to the front side of the device When installing the wastewater drain to the front side of the device, a bracket is required on the side of the device. There is a drainage channel with a waste grating in front of the device. 1.
  • Page 52 9 | Waste water connection 2. Connect the flexible hose in a U-shape (3). 150–300 mm 5 7/8–11 3/4 Inch 52 / 64 80.06.243_iVarioProL-iVarioProXL_IM_en-US...

  • Page 53: Decommissioning

    10 | Decommissioning Decommissioning 10.1 Notes on decommissioning Observe the following when decommissioning the device: Ensure that the device is disconnected from the power supply and is de-en- ergized. Remove all water and wastewater connections from the device. If the device is to be transported, remove the device from the foot locking mechanisms and from any wall mountings (mounting chain).

  • Page 54: Options

    11 | Options Options 11.1 Setup options Unit with stainless steel feet The stainless steel feet can be raised by rotating them and fixed to the ground through the holes. The adjustment range is +/- 10 mm [3/8 inch]. 150 mm [6 Inch] +/- 10 mm [3/8 Inch]...
  • Page 55 11 | Options Connect the connections in accordance with the specifications again once the work is complete. When the device is in its original position again, ensure that it is horizontal. Apply the locking brake. The roller kit is on hand. 1.

  • Page 56: Storage Space

    11 | Options Base with height-adjustable feet The base with height-adjustable feet has two motors on each side. The device feet can extend to the standard height 150 mm [5 7/8 inch], plus 175 mm [6 57/64 inch] and retracted 25 mm [63/64 inch]. NOTE Damage to the connections during height adjustment When installing a device or stand with height-adjustable feet, ensure that all...

  • Page 57: Dismantling The Storage Space

    11 | Options Measurements Unit size Width mm [inch] x Depth mm [inch] y Height mm [inch] z 744 [29 3/8] 600 [23 5/8] 320 [12 5/8] 1077 [42 3/8] 600 [23 5/8] 320 [12 5/8] 11.2.1 Dismantling the storage space CAUTION Risk of crushing when dismantling the storage space Fingers, hands and feet may be crushed under the storage space.
  • Page 58 11 | Options Version B has 4 screws at the top on the inside of the storage space. 1. Remove the screws at the top on the inside of the storage space. 2. Remove the screws on the bottom of the storage space. 58 / 64 80.06.243_iVarioProL-iVarioProXL_IM_en-US...

  • Page 59: Paneling For Substructure

    11 | Options 3. Remove the covers on the inside of the storage space. Remove the bottom first to avoid damage to the lugs on the top. 4. Remove the screws connecting the storage space to the substructure. 2 people are required for this step. Take care that the storage space does not fall down and lift it carefully out of the substructure.

  • Page 60: Removing The Paneling

    11 | Options Measurements Unit size Width mm [inch] x Depth mm [inch] y Height mm [inch] z 744 [29 3/8] 140 [5 1/4] 320 [12 5/8] 1077 [42 3/8] 140 [5 1/4] 320 [12 5/8] 11.3.1 Removing the paneling CAUTION Risk of crushing when dismantling the paneling Fingers, hands and feet may be crushed under the paneling.
  • Page 61 11 | Options 2. Remove the 4 screws on each side to remove the side sections. >> The paneling is removed. 1. For the installation, carry out the steps in reverse order. 80.06.243_iVarioProL-iVarioProXL_IM_en-US 61 / 64...
  • Page 64 RATIONAL AG Siegfried-Meister-Straße 1 86899 Landsberg am Lech, Germany Tel. +49 (0)8191 3270 Fax +49 (0)8191 21735 info@rational-online.com rational-online.com RATIONAL Wittenheim SAS 4 Rue de la Charente F-68270 Wittenheim Tel. +33 389 570 135 Fax. +33 389 570 136 info@rational-online.com rational-online.com...

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