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Rational iVario Pro L Original Installation Manual
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Rational iVario Pro L Original Installation Manual

Rational iVario Pro L Original Installation Manual

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Original installation manual

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Summary of Contents for Rational iVario Pro L

  • Page 1 ® iVario Pro L ® iVario Pro XL Original installation manual...
  • Page 2 Unit handover Dealer: Installer: Specify for all queries: Unit no.: Unit type: Your unit was tested by (name): WARNING FOR YOUR SAFETY Do not store or use petrol or other flammable vapours and liquids near this or any other units. WARNING Improper installation, adjustment, modification, maintenance or repair can result in material damage, injuries or death.
  • Page 3 Table of contents 1 Introduction .........................  5 Information on this manual ...................... 5 Target group .......................... 5 Copyrights ............................. 6 Conformity ............................ 6 Liability and warranty provisions.................... 7 Identification of the unit ...................... 7 2 Safety........................... 10 Warning symbols........................ 10 General safety instructions .................... 10 Intended use.......................... 11 3 Product description .................... 12 Unit description ........................
  • Page 4 Align unit without electrical current.................. 32 Fixing the unit in place ...................... 34 6 Electrical connection .................... 35 Regulations for electrical connection .................  35 Open the electrical compartment.................. 36 Connecting the equipotential bonding ................ 39 Connect the unit to the mains.................... 39 Connect the unit to the mains for Demo mode...............
  • Page 5 The illustrations in this manual are examples only and may differ from the unit. This manual applies to the following units: iVario Pro L iVario Pro XL Storage Keep the installation manual and operating instructions close to the unit.
  • Page 6 1 | Introduction Installation, inspection, maintenance, and repair work must only be carried out by trained technicians. It is recommended that only technicians authorised by the manufacturer perform inspection, maintenance and repair work. The unit may not be used, cleaned, or maintained by children. The unit may not be used for play.
  • Page 7 1 | Introduction Liability and warranty provisions Liability Installations and repairs not carried out by professionals authorised by the man- ufacturer or not using original service parts, and technical modifications to the unit, which are not approved by the manufacturer, may void the manufacturer’s product liability.
  • Page 8 1 | Introduction The type plate contains the following information: Marketing name Model number Connection voltage Frequency Connected load approved flow pressure range Serial number Unit type and model number Take the classification from the table below. The name of the unit type and the model number are different on the type plate.
  • Page 9 1 | Introduction Unit size type plate Unit size LMX.100CE … iVario Pro L LMX.200CE … iVario Pro L with pressure option LMX.100DE … iVario Pro XL LMX.200DE … iVario Pro XL with print option 80.06.231_iVarioProL-iVarioProXL_IM_en-GB 9 / 72...
  • Page 10 2 | Safety Safety Warning symbols DANGER Type and source of danger Non-compliance will lead to very serious injury or death. Preventative measures WARNING Type and source of danger Non-compliance can lead to serious injury or death. Preventative measures CAUTION Type and source of danger Non-compliance can lead to minor or moderate injuries.
  • Page 11 2 | Safety Wear appropriate protective clothing, such as protective gloves and safety shoes, when transporting and installing the unit. The appliance must be installed in a frost-resistant, non- windy and protected environment. Do not expose the unit to weather conditions such as rain. Only connect the unit in accordance with the installation manual and the information on the nameplate.
  • Page 12 3 | Product description Product description Unit description NOTICE Never close or cover the safety overflow Do not reduce the safety overflow in the cross section. The safety overflow must always be accessible and free. This is used for ventilation and drainage as a drain. The installation connections are on the left side of the unit: Safety overflow (no connection) Ethernet network connection...
  • Page 13 Unit size Weight without packaging kg Weight with packaging kg [lbs] [lbs] iVario Pro L 216 [475] 251 [553] iVario Pro L with 235 [517] 270 [595] pressure option iVario Pro XL 256 [564] 296 [653] iVario Pro XL with...
  • Page 14 3 | Product description 3.2.2 Unit dimensions Unit with substructure Unit size L Width mm [inches] x Depth mm [inches] y Height mm [inches] z 1030 [40 1/2] 894 [35 1/4] 1078 [42 1/2] Unit size XL Width mm [inches] x Depth mm [inches] y Height mm [inches] z 1365 [53 3/4]...
  • Page 15 3 | Product description Packaging dimensions Units with substructure Unit size L Width mm [inches] x Depth mm [inches] y Height mm [inches] z 1250 [49 1/4] 1100 [43 1/4] 1240 [48 7/8] Units with substructure Unit size XL Width mm [inches] x Depth mm [inches] y Height mm [inches] z 1580 [62 1/4]...
  • Page 16 570 [22 4/8] 280 [11] 1026 [40 3/8] 3.2.4 Thermal load Unit size Thermal load latent (kJ/h) Thermal load sensitive (kJ/h) iVario Pro L 26827 5540 iVario Pro XL 37343 8413 We reserve the right to make technical developments/modifications. 16 / 72...
  • Page 17 4 | Transport Transport CAUTION Risk of crushing due to the weight of the unit Hands, fingers and feet can be crushed. Use appropriate protective clothing during transport. CAUTION Risk of tipping during transport Risk of crushing if the unit tips onto persons. Note the centre of mass of the unit.
  • Page 18 4 | Transport At least 2 persons are required for transportation. 1. Remove the packaging material. Lifting points on the unit NOTICE Risk of damage if lifted incorrectly Only lift the unit at the lifting points provided. Do not lift the unit by the side wall of the electrical component. Centre of mass The following diagram shows the centre of mass of the unit.
  • Page 19 Width mm [inches] Depth mm [inches] Height mm [inches] iVario Pro L 490 [19 19/64] 406 [16] 685 [26 31/32] iVario Pro L without 484 [19 1/16] 410 [16 9/64] 275 [10 53/64] substructure iVario Pro XL 640 [25 13/64]...
  • Page 20 4 | Transport Unit without substructure Transport without pallet NOTICE Improper transport Do not push the unit to the intended installation location. The unit feet may be damaged. Transport the unit according to this manual. NOTICE Risk of damage if lifted incorrectly Only lift the unit at the lifting points provided.
  • Page 21 4 | Transport 2. If necessary, cut out perforated areas in the box so that you can slide the unit off the pallet. 3. Lift up the unit on the left side. 4. Pull the unit to the end along the feet guides in the box and set aside the left side of the unit.
  • Page 22 4 | Transport 7. If you set up the unit without a substructure, remove the transport feet prior to installation. >> The unit is standing on its intended installation surface and is ready for as- sembly and installation. Transport with pallet CAUTION Inclinations when transporting with a transport aid Risk of crushing and injury during transport with a transport aid over...
  • Page 23 4 | Transport Transporting without a pallet with a pallet truck NOTICE Transporting with a transport aid without protection Transport the unit as far as you can on the pallet. Do not transport the unit without protection with a transport aid or a similar transport tool. For protection, you can use a wooden pallet.
  • Page 24 5 | Placement Placement CAUTION Risk of crushing when positioning the unit Fingers, hands and feet could be crushed beneath the unit. Wear appropriate protective clothing when positioning the unit. Only lift the unit at the intended lifting points. Pre-requisites If you do not place the unit on plastic feet by default, follow the instruc- tions and steps in the chapter Installation options.
  • Page 25 5 | Placement 2. In order to be able to carry out maintenance work, we recommend provid- ing a working space of 500 mm [20 inches] to the right of the cooking sys- tems or the possibility of moving the cooking systems to allow access. 50 mm [2 Inch] 5.1.2 Distance to heat sources...
  • Page 26 5 | Placement 350 mm [14 Inch] 350 mm 350 mm [14 Inch] [14 Inch] 500 mm [20 Inch] 500 mm 500 mm [20 Inch] [20 Inch] 5.1.3 Distance to water sources WARNING Risk of burns due to failure to comply with the minimum distances to open water sources Water can splash into the hot pan, hot liquids or hot fat.
  • Page 27 5 | Placement 1. Position the unit with a minimum clearance of 900 mm [35 3/8 inches] to open water sources on all sides. 900 mm [35 3/8 Inch] 1. If you cannot adhere to the clearance, mount a non-flammable 350 mm [13 6/8 inches] high separator between the unit and the water source.
  • Page 28 5 | Placement Stand the unit up CAUTION Risk of tipping when installed on installation surface Risk of crushing if the unit tips onto persons. Note the centre of mass of the unit. Make sure that the unit does not tip over during lifting. The installation surface is horizontally level.
  • Page 29 5 | Placement If the pan does not rest on the pan stops in the downwards position after horizontal alignment, contact the manufacturer. The pan is on the stops. The unit is standing on its intended installation surface. The minimum clearances are adhered to. 1.
  • Page 30 5 | Placement 2. Place the spirit level on the right side of the pan and align the unit hori- zontally with the unit feet (1) and (2). 3. Place the spirit level on the front edge of the pan and align the unit hori- zontally using the unit base (3).
  • Page 31 5 | Placement 4. Place the spirit level on the left side of the pan and align the unit horizontally using the unit base (4). 5. Close the unit cover and check whether the unit cover and pan are aligned. 6.
  • Page 32 5 | Placement NOTICE Pan lid alignment If the pan lid is not correctly positioned on the pan after aligning the unit, further settings can be made. To do this, follow the corresponding instructions on the service portal or the TechAssistant App. Align unit without electrical current If the unit is not connected to the mains, align it with the unit base frame at the bottom.
  • Page 33 5 | Placement 1. Place the spirit level on the bottom right side of the unit and align the unit horizontally using the unit feet 1 and 2. 2. Place the spirit level on the underside of the unit and align the unit with the unit foot 3.
  • Page 34 5 | Placement 3. Place the spirit level on the underside of the unit and align the unit with the unit foot 4. 4. Check whether the unit cover and the pan are flush. 5. If the unit cover and pan are not aligned, readjust the unit using the unit foot 4.
  • Page 35 6 | Electrical connection Electrical connection DANGER High voltages when connecting to the mains power Danger to life due to high voltage. Disconnect from the power supply. Make sure the unit is disconnected from the power. DANGER Electric shock from incorrect connection There is a danger to life if the wires are incorrectly connected.
  • Page 36 6 | Electrical connection Adhere to the regulations of IEC 60364 or those of the local version of IEC 60364. Notes The cross-sections of the connection lines depend on current consumption and local regulations. The maximum output impedance at the mains connection point is 0.38 Ω. Colour coding of wires: Note the colour coding of wires and local deviations.
  • Page 37 6 | Electrical connection The electrical compartment is located below the control panel. The unit is standing on its intended installation surface. The unit top cover is closed. A cross-headed screwdriver is ready for use. All power sources are switched off by way of an external circuit breaker. To protect the control panel against scratching and damage, there is a pro- tective layer on the pan lid, for example cardboard or bubble wrap.
  • Page 38 6 | Electrical connection 1. Remove the control panel at the front of the frame of the electrical com- partment (1) and pull the control panel slightly forward (2). Turn and place the control panel on the pan lid (3). >>...
  • Page 39 6 | Electrical connection Connecting the equipotential bonding 1. Connect the equipotential bonding before installing the connections. Connect the unit to the mains Notes on power cable and connection point The manufacturer recommends using a flexible power cable. A rigid power supply cable makes connection difficult and can impact the position of the unit.
  • Page 40 6 | Electrical connection The electrical compartment is open. 1. Unscrew the cable gland. 2. Lead the mains cable through the cable gland into the electrical compart- ment to the connection point. Make sure that the wires are not damaged. 3.
  • Page 41 6 | Electrical connection Connect the unit to the mains for Demo mode The Demo mode is used for demonstration purposes for the basic functions of the unit. Refer to the table below with the colour codes for the connection. Colour coding of connector terminals for Demo mode Connection Wire colour...
  • Page 42 6 | Electrical connection 2. Screw in the 2 screws behind the cover on the front of the unit. >> The electrical compartment is closed and protected against the penetration of water and humidity. Power ratings of different voltage types Maximum connection voltage Maximum permissible tolerance for the input voltage: - 10% to 10% The unit can be used with frequencies of 50 Hz and 60 Hz without tech-...
  • Page 43 3 NAC 400 V Power kW Amp draw A Fuse A Conductor cross-sec- tion mm² iVario Pro L iVario Pro XL 3 NAC 400 V Power kW Amp draw A Fuse A Conductor cross-sec- Balanced power tion mm²...
  • Page 44 6 | Electrical connection 3 AC 400 V Power kW Amp draw A Fuse A Conductor cross-sec- tion mm² iVario Pro L iVario Pro XL 3 AC 415 V Power kW Amp draw A Fuse A Conductor cross-sec- tion mm²...
  • Page 45 6 | Electrical connection Unit options Substructure with height-adjustable feet If the unit is equipped with height-adjustable feet, the connection values will not change. 80.06.231_iVarioProL-iVarioProXL_IM_en-GB 45 / 72...
  • Page 46 WLAN (Wireless Local Area Network) The built-in WLAN adapter is a market-dependent option that is not available in every country. The units from the iVario Pro L and iVario Pro XL series have WLAN as standard. Connecting the unit to the network Connecting the Ethernet cable (LAN) 1.
  • Page 47 8 | Water connection Water connection Regulations for water connection NOTICE Connection to soft water Make sure the residual hardness of the water is at least 4 dH if you connect the unit to soft water. A soft water connection is not necessary. Regulations for water connection in Australia Units installed in Australia must meet the requirements of AS/NZS 3500.1.
  • Page 48 8 | Water connection Connecting water inlet The water connection is on the rear of the unit. Cold water connection Hot water connection (optional) The water hose meets the hygiene requirements for drinking water hoses in your country. Line for shared cold water connection: 3/4 Inch The water hardness is at least 4°dH.
  • Page 49 8 | Water connection The water connection is on the rear of the unit. The water hose meets the hygiene requirements for drinking water hoses in your country. Safety devices, such as backflow prevention devices or CA system separat- ors, have been installed in the inlet to the water tap. Line for shared cold water connection: 3/4 Inch Water hardness: at least 4°dH 1.
  • Page 50 9 | Waste water connection Waste water connection Regulations for waste water connection NOTICE The drain pipe does not meet requirements Use a drain pipe with a high temperature resistance, which corresponds at least to a type PP pipe. Do not use a hose. NOTICE Dirty and greasy waste water Make sure that a grease trap is installed by the owner to clarify the waste...
  • Page 51 9 | Waste water connection Connect waste water drain The drain connection is on the rear of the unit. Diameter on the unit drain: DN 50 mm Install the drain to the rear of the unit The drain pipe is designed for a DN 50 mm unit drain. The drain pipe corresponds to at least type PP and is resistant to high tem- peratures.
  • Page 52 9 | Waste water connection Install the drain at the front of the unit If the waste water drain is installed at the front of the unit, a bracket is required on the side of the unit. There is a drain channel with a drain grating on the front of the unit. 1.
  • Page 53 9 | Waste water connection 2. Connect the flexible hose in a U-shape (3). 150–300 mm 5 7/8–11 3/4 Inch 80.06.231_iVarioProL-iVarioProXL_IM_en-GB 53 / 72...
  • Page 54 10 | Decommissioning Decommissioning 10.1 Notes on decommissioning Note the following information on decommissioning the unit: Make sure that the unit is disconnected from the power supply. Remove all water and waste water connections from the unit. If the unit is to be transported, remove the unit from the foot locks and from any wall brackets (fastening chain).
  • Page 55 11 | Options Options 11.1 Positioning options Unit with stainless steel feet The stainless steel feet can be raised by turning and fixed through the holes in the bottom. The adjustment range is +/- 10 mm [3/8 inches]. 150 mm [6 Inch] +/- 10 mm [3/8 Inch]...
  • Page 56 11 | Options After the work has been carried out, reconnect them in accordance with the instructions. When the unit returns to its original position, make sure it is level. Apply the parking brakes. The castors discs kit is ready for use. 1.
  • Page 57 11 | Options NOTICE Damage to the connections due to moving Secure the unit additionally with a wall mounting chain to prevent shifting on the rear wall. The wall mounting chain is not included. 1. On the back of the unit there are holes for attaching the chain or the cable. 2.
  • Page 58 11 | Options Minimum base depth: 650 mm [25 5/8 inches] (tilt protection required) Standard base depth: 750 mm [29 9/16 inches] (without tilt protection possible) 650 mm 750 mm [25 5/8 Inch] [29 9/16 Inch] Secure the unit against tipping The following attachment variants are possible: Attachment with grub screws to the base Fastening with brackets to the base or on the wall...
  • Page 59 11 | Options 1. Drill 2 holes in the base. 50 mm [2 Inch] 2. To seal the drill holes, use chemical dowels. Please note the instructions of the manufacturer. 3. Place the unit on the base installation. > The holes in the substructure and in the bottom of the base overlap one an- other.
  • Page 60 11 | Options 5. Screw an M8 grub screw into the base on each side. Tighten the grub screw with the corresponding nut. 6. Screw the covers on the base again. >> The panels are screwed on and the unit is attached on the base to prevent tipping.
  • Page 61 11 | Options The unit can be attached to the base or to the wall using brackets. 1. Remove the cover caps from the holes in the base on each side. 2. Attachment to the base: Fasten 2 brackets on each side in the holes to the substructure and to the base.
  • Page 62 11 | Options Levelling plinth installation The unit can be set up on height-adjustable feet on plinths. CAUTION Risk of crushing when installing due to the weight of the unit Fingers, hands and feet can be crushed and if the centre of mass is not observed, the unit may tip over during lifting and transport.
  • Page 63 11 | Options 4. Guide the height-adjustable plinth feet from below through the opening (1) of the substructure. 5. Screw the plinth feet to the pre-mounted nut (2). Wait until you have set the correct height before tightening the lock nut (3). 6.
  • Page 64 11 | Options 7. The thread of the height-adjustable feet is equipped with a 5 mm hexagon socket at the top end. The unit can be levelled by turning it clockwise. To level the unit, follow the instructions from chapter 5 “Setting up”. Tighten the lock nut once you have set the correct height (step 5).
  • Page 65 11 | Options Dimensions Unit size Width mm [inches] Depth mm [inches] Height mm [inches] 744 [29 3/8] 600 [23 5/8] 320 [12 5/8] 1077 [42 3/8] 600 [23 5/8] 320 [12 5/8] 11.2.1 Expanding storage space CAUTION Danger of crushing when removing the storage space Fingers, hands and feet could be crushed under the storage space.
  • Page 66 11 | Options Variant B has 4 screws on top of the inside of the storage space. 1. Remove the screws on the top of the inside of the storage space. 2. Remove the screws on the underside of the storage space. 66 / 72 80.06.231_iVarioProL-iVarioProXL_IM_en-GB...
  • Page 67 11 | Options 3. Remove the covers on the inside of the storage space. Remove the bottom first to avoid damaging the lugs on the top. 4. Remove the screws that connect the storage space to the base. 2 people are required for this step.
  • Page 68 11 | Options Dimensions Unit size Width mm [inches] Depth mm [inches] Height mm [inches] 744 [29 3/8] 140 [5 1/4] 320 [12 5/8] 1077 [42 3/8] 140 [5 1/4] 320 [12 5/8] 11.3.1 Removing the casing CAUTION Danger of crushing when removing the casing Fingers, hands and feet can be jammed under the casing.
  • Page 69 11 | Options 2. Remove the 4 screws on each side to remove the side panels. >> The casing has been removed. 1. To install, proceed in reverse order. 80.06.231_iVarioProL-iVarioProXL_IM_en-GB 69 / 72...
  • Page 72 RATIONAL AG Siegfried-Meister-Straße 1 86899 Landsberg am Lech, Germany Tel. +49 (0)8191 3270 Fax +49 (0)8191 21735 info@rational-online.com rational-online.com RATIONAL Wittenheim SAS 4 Rue de la Charente F-68270 Wittenheim Tel. +33 389 570 135 Fax. +33 389 570 136 info@rational-online.com rational-online.com...

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Ivario pro xl