Parker Compax3 I10T10 Operating Instructions Manual
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Parker Compax3 I10T10 Operating Instructions Manual

Step/direction and analog command input
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Compax3
Electromechanical Automation
Operating instructions Compax3 I10T10
Step/Direction and Analog Command
Input
192-120100 N16 C3I10T10
December 2010
Release R09-10
We reserve the right to make technical changes.
27.12.10 16:29
192-120100 N16 C3I10T10 - December 2010
The data correspond to the current status at the time of printing.

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  • Page 1 Compax3 Electromechanical Automation Operating instructions Compax3 I10T10 Step/Direction and Analog Command Input 192-120100 N16 C3I10T10 December 2010 Release R09-10 We reserve the right to make technical changes. 27.12.10 16:29 192-120100 N16 C3I10T10 - December 2010 The data correspond to the current status at the time of printing.
  • Page 2 Tel.: +44 (0)1202 606300 • Fax: +44 (0)1202 606301 E-mail: sales.automation@parker.com mailto:sales.automation@parker.com • Internet: www.parker-eme.com http://www.parker-eme.com Italy: Parker Hannifin S.p.A • SSD SBC • Electromechanical Automation • Via Gounod, 1 I-20092 Cinisello Balsamo (MI), Italy Tel.: +39 (0)2 66012459 • Fax: +39 (0)2 66012808 E-mail: sales.automation@parker.com mailto:sales.sbc@parker.com •...

  • Page 3: Table Of Contents

    Parker EME Introduction Inhalt 1. Introduction ..................... 9 Device assignment .................. 9 Scope of delivery ................... 10 Type specification plate ................ 11 Packaging, transport, storage .............. 12 Safety instructions ................. 14 1.5.1. General hazards ....................14 1.5.2. Safety-conscious working ................14 1.5.3.
  • Page 4 Introduction C3I10T10 Installation instructions Compax3M ............ 38 PSUP/Compax3M Connections ............40 3.5.1. Front connector ....................40 3.5.2. Connections on the device bottom ..............41 3.5.3. Connections of the axis combination ............42 3.5.4. Control voltage 24VDC PSUP (mains module) ..........43 3.5.5.
  • Page 5 Parker EME Introduction 3.9.2.1 Mounting and dimensions PSUP10/C3M050D6, C3M100D6, C3M150D6 .................... 71 3.9.2.2 Mounting and dimensions PSUP20/PSUP30/C3M300D6 ....72 3.9.2.3 With upper mounting, the housing design may be different ....72 3.9.3. Mounting and dimensions C3H ..............73 3.9.3.1 Mounting distances, air currents Compax3H050V4 ......74 3.9.3.2...
  • Page 6 Introduction C3I10T10 4.1.9.4 Debouncing input I0 ................109 4.1.9.5 Error response ..................109 4.1.10. Configuration name / comments ..............110 Test commissioning: Compax3 S0xx V2 I10 ........111 4.2.1. Analog command interface +/-10V with encoder simulation ....112 4.2.2. Step/Direction Input RS422 ................112 4.2.3.
  • Page 7 Order code device: Compax3 ............. 165 Order code for mains module: PSUP ..........166 Order code for accessories ..............166 9. Compax3 Accessories ................ 170 Parker servo motors ................170 9.1.1. Direct drives ....................170 9.1.1.1 Transmitter systems for direct drives ..........171 9.1.1.2...
  • Page 8 Introduction C3I10T10 9.3.4. Motor cable ..................... 184 9.3.4.1 Connection of terminal box MH145 & MH205 ........185 9.3.5. Encoder cable ....................186 External braking resistors ..............187 9.4.1. Permissible braking pulse powers of the braking resistors ..... 188 9.4.1.1 Calculation of the BRM cooling time ........... 189 9.4.1.2 Permissible braking pulse power: BRM08/01 with C3S015V4 / C3S038V4 ...................

  • Page 9: Introduction

    Parker EME Introduction 1. Introduction In this chapter you can read about: Device assignment ......................9 Scope of delivery ......................10 Type specification plate ....................11 Packaging, transport, storage ..................12 Safety instructions ......................14 Warranty conditions ......................16 Conditions of utilization ....................17...

  • Page 10: Scope Of Delivery

    Introduction C3I10T10 Scope of delivery The following items are furnished with the device: Manuals*  Installation manual (German, English, French)  Compax3 DVD  Startup Guide (German / English)  *Comprehensiveness of documentation depends on device type Device accessories  Device accessories for Compax3S Cable clamps in different sizes for large area shielding of the motor cable, the ...

  • Page 11: Type Specification Plate

    Parker EME Introduction Type specification plate The present device type is defined by the type specification plate (on the housing): Compax3 - Type specification plate (example): Explanation: Type designation The complete order designation of the device (2, 5, 6, 9, 8).

  • Page 12: Packaging, Transport, Storage

    Introduction C3I10T10 Packaging, transport, storage Packaging material and transport Caution! The packaging material is inflammable, if it is disposed of improperly by burning, lethal fumes may develop. The packaging material must be kept and reused in the case of a return shipment. Improper or faulty packaging may lead to transport damages.
  • Page 13 Parker EME Introduction Please note in the Forming the capacitors event of storage >1 year: Forming the capacitors only required with 400VAC axis controllers and PSUP mains module If the device was stored longer than one year, the intermediate capacitors must be...

  • Page 14: Safety Instructions

    Introduction C3I10T10 Safety instructions In this chapter you can read about: General hazards ......................14 Safety-conscious working ....................14 Special safety instructions ....................15 1.5.1. General hazards General Hazards on Non-Compliance with the Safety Instructions The device described in this manual is designed in accordance with the latest technology and is safe in operation.

  • Page 15: Special Safety Instructions

    Parker EME Introduction 1.5.3. Special safety instructions Check the correct association of the device and its documentation.  Never detach electrical connections while voltage is applied to them.  Safety devices must be provided to prevent human contact with moving or ...

  • Page 16: Warranty Conditions

    Introduction C3I10T10 Please note in the Forming the capacitors event of storage >1 year: Forming the capacitors only required with 400VAC axis controllers and PSUP mains module If the device was stored longer than one year, the intermediate capacitors must be re-formed! Forming sequence: Remove all electric connections...

  • Page 17: Conditions Of Utilization

    Parker EME Introduction Conditions of utilization In this chapter you can read about: Conditions of utilization for CE-conform operation ............17 Conditions of utilization for UL certification Compax3S ............ 20 Conditions of utilization for UL certification Compax3M ............ 21 Conditions of utilization for UL certification Compax3H ............ 22 Current on the mains PE (leakage current) ..............

  • Page 18: Conditions Of Utilization For Cables / Motor Filter

    Introduction C3I10T10 Use of the devices in the industrial area (limit values class C3 in accordance with EN 61800-3) The following mains filters are available for independent utilization: Device: PSU Limit value Reference: Axis system Mains filter class with motor cable Order No.: <...

  • Page 19: Additional Conditions Of Utilization

    We offer the mains filter as an accessory: LIR01/01  Accessories: Make sure to use only the accessories recommended by Parker Connect all cable shields at both ends, ensuring large contact areas! Warning: This is a product in the restricted sales distribution class according to EN 61800-3.

  • Page 20: Conditions Of Utilization For Ul Certification Compax3S

    Introduction C3I10T10 1.7.2. Conditions of utilization for UL certification Compax3S UL certification for Compax3S conform to UL: according to UL508C  Certified E-File_No.: E235342  The UL certification is documented by a "UL" logo on the device (type specification plate). “UL”...

  • Page 21: Conditions Of Utilization For Ul Certification Compax3M

    Parker EME Introduction 1.7.3. Conditions of utilization for UL certification Compax3M UL-approval for PSUP/Compax3M conform to UL: according to UL508C  Certified E-File_No.: E235342  The UL certification is documented by a “UL” logo on the device (type specification plate).

  • Page 22: Conditions Of Utilization For Ul Certification Compax3H

    Introduction C3I10T10 1.7.4. Conditions of utilization for UL certification Compax3H UL certification for Compax3H Conform to UL: according to UL508C  Certified E-File_No.: E235342  The UL certification is documented by a "UL" logo on the device (type specification plate). “UL”...

  • Page 23: Current On The Mains Pe (Leakage Current)

    Parker EME Introduction 1.7.5. Current on the mains PE (leakage current) Caution! This product can cause a direct current in the protective lead. If a residual current device (RCD) is used for protection in the event of direct or indirect contact, only a type B (all current sensitive) RCD is permitted on the current supply side of this product .

  • Page 24: Compax3 With Analogue And Step/Direction Input

    Compax3 with analogue and step/direction input C3I10T10 2. Compax3 with analogue and step/direction input The complete modular structure of the Compax3 optimizes the integration of intelligent servo-drives for various applications efficiently. With its analogue interface or alternatively with step/direction or encoder step signals, the Compax3 I10 gives you easy and reasonably priced access to the world of servo-drive technology.
  • Page 25 Parker EME Compax3 with analogue and step/direction input Operating modes You can choose between 3 different operating modes: ±10V speed command interface with encoder simulation as current value  feedback. ±10V predefined current setpoint with encoder emulation for actual position value ...

  • Page 26: Compax3 Device Description

    Compax3 device description C3I10T10 3. Compax3 device description In this chapter you can read about: Meaning of the status LEDs - Compax3 axis controller ............ 26 Meaning of the status LEDs - PSUP (mains module) ............27 Connections of Compax3S ....................28 Installation instructions Compax3M ..................

  • Page 27: Meaning Of The Status Leds - Psup (Mains Module)

    Parker EME Compax3 device description Meaning of the status LEDs - PSUP (mains module) PSUP Status LEDs Left LED (green) Right LED (red) Control voltage 24 VDC is missing Error of mains module* DC power voltage is built up flashes quickly...

  • Page 28: Connections Of Compax3S

    Compax3 device description C3I10T10 Connections of Compax3S In this chapter you can read about: Compax3S connectors ....................28 Connector and pin assignment C3S................. 29 Control voltage 24VDC / enable connector X4 C3S ............31 Motor / Motor brake (C3S connector X3) ................. 32 Compax3Sxxx V2 ......................

  • Page 29: Connector And Pin Assignment C3S

    Parker EME Compax3 device description Caution! When the control voltage is missing there is no indication whether or not high voltage supply is available. Attention - PE connection! PE connection with 10mm via a grounding screw at the bottom of the device.
  • Page 30 Compax3 device description C3I10T10 In detail: The fitting of the different plugs depends on the extension level of Compax3. In part, the assignment depends on the Compax3 option implemented. Compax3 1AC X20/1 X10/1 X10/1 X10/1 Power supply RS485 +5V RS485 +5V EnableRS232 0V X20/2 X10/2...

  • Page 31: Control Voltage 24Vdc / Enable Connector X4 C3S

    Parker EME Compax3 device description 3.3.3. Control voltage 24VDC / enable connector X4 C3S Description +24V (supply) Line cross sections: Gnd24V minimum: 0.25mm Enable_in maximum: 2.5mm Enable_out_a (AWG: 24 ... 12) Enable_out_b Control voltage 24VDC Compax3S and Compax3H Controller type...

  • Page 32: Motor / Motor Brake (C3S Connector X3)

    Compax3 device description C3I10T10 3.3.4. Motor / Motor brake (C3S connector X3) Designation Motor cable lead designation* U (motor) U / L1 / C / L+ V (motor) V / L2 W (motor) W / L3 / D / L- PE (motor) YE / GN YE / GN...

  • Page 33: Compax3Sxxx V2

    Parker EME Compax3 device description 3.3.5. Compax3Sxxx V2 In this chapter you can read about: Main voltage supply C3S connector X1 ................33 Braking resistor / high voltage DC C3S connector X2 ............. 34 3.3.5.1 Main voltage supply C3S connector X1...

  • Page 34: Braking Resistor / High Voltage Dc C3S Connector X2

    Compax3 device description C3I10T10 Mains connection Compax3S1xxV2 3AC Controller type S100V2 S150V2 Supply voltage Three phase 3* 230VAC/240VAC 80-253VAC / 50-60Hz Input current 10Arms 13Arms Maximum fuse rating per device (=short circuit rating) MCB miniature circuit breaker, K characteristic * for UL conform operation (see on page 20), a miniature circuit breaker, K characteristic, Type S203 is to be used.
  • Page 35 Parker EME Compax3 device description Braking resistor / high voltage supply plug X2 for 3AC 230VAC/240VAC devices Description + Braking resistor no short-circuit protection! - Braking resistor + DC high voltage supply - DC high voltage supply Braking operation Compax3S1xxV2 3AC...

  • Page 36: Compax3Sxxx V4

    Compax3 device description C3I10T10 3.3.6. Compax3Sxxx V4 In this chapter you can read about: Power supply connector X1 for 3AC 400VAC/480VAC-C3S devices ....... 36 Braking resistor / high voltage supply connector X2 for 3AC 400VAC/480VAC_C3S devices Connection of the power voltage of 2 C3S 3AC devices ..........37 3.3.6.1 Power supply connector X1 for 3AC 400VAC/480VAC- C3S devices...

  • Page 37: Braking Resistor / High Voltage Supply Connector X2 For 3Ac 400Vac/480Vac_C3S Devices

    Parker EME Compax3 device description 3.3.6.2 Braking resistor / high voltage supply connector X2 for 3AC 400VAC/480VAC_C3S devices Description + Braking resistor no short-circuit protection! - Braking resistor + DC high voltage supply - DC high voltage supply Braking operation Compax3SxxxV4 3AC...

  • Page 38: Installation Instructions Compax3M

    Compax3 device description C3I10T10 Installation instructions Compax3M General introductory notes Operation of the Compax3M multi-axis combination is only possible in connection  with a PSUP (mains module). Axis controllers are aligned at the right of the mains module.  Arrangement within the multi-axis combination sorted by power (with the same ...
  • Page 39 Parker EME Compax3 device description Order of installation Fixing the devices in the control cabinet.  Predrilling the mounting plate in the control cabinet according to the  specifications. Dimensions. Fit M5 screws loosely in the bores. Fit device on the upper screws and place on lower screw. Tighten screws of all ...

  • Page 40: Psup/Compax3M Connections

    Compax3 device description C3I10T10 PSUP/Compax3M Connections In this chapter you can read about: Front connector ....................... 40 Connections on the device bottom ................... 41 Connections of the axis combination................42 Control voltage 24VDC PSUP (mains module) ..............43 Mains supply PSUP (mains module) X41................. 44 Braking resistor / temperature switch PSUP (mains module) ...........

  • Page 41: Connections On The Device Bottom

    Parker EME Compax3 device description 3.5.2. Connections on the device bottom Caution - Risk of Electric Shock! Always switch devices off before wiring them! Dangerous voltages are still present until 10 min. after switching off the power supply. Caution! When the control voltage is missing there is no indication whether or not high voltage supply is available.

  • Page 42: Connections Of The Axis Combination

    Compax3 device description C3I10T10 3.5.3. Connections of the axis combination The axis controllers are connected to the supply voltages via rails. Supply voltage 24VDC  DC power voltage supply  The rails can be found behind the yellow protective covers. In order to connect the rails of the devices, you may have to remove the yellow plastic device inserted at the side.

  • Page 43: Control Voltage 24Vdc Psup (Mains Module)

    Parker EME Compax3 device description Maximum capacity in the axis system: PSUP10: 2400 µF  PSUP20 & PSUP30: 5000 µF  Reference value for the required capacity in an axis system 100 µF per kW of the temporal medium value of the total power (transmissions + power dissipation) in the axis system Example: PSUP20 (1175 µF) with one axis controller (440 µF)

  • Page 44: Mains Supply Psup (Mains Module) X41

    Compax3 device description C3I10T10 3.5.5. Mains supply PSUP (mains module) X41 Device protection By cyclically switching on and off the power voltage, the input current limitation can be overloaded, which may cause damage to the device. Wait at least one minute between two switching on processes! Operation of the PSUP30 only with mains filter! Connector X41 Designation...
  • Page 45 Parker EME Compax3 device description PSUP30D6 Mains connection Device type PSUP30 230V 400V 480V Supply voltage 230VAC ±10% 400VAC ±10% 480VAC ±10% 50-60Hz 50-60Hz 50-60Hz Rated voltage 3AC 230V 3AC 400V 3AC 480V Input current 50Arms 50Arms 42Arms Output voltage 325VDC ±10%...

  • Page 46: Braking Resistor / Temperature Switch Psup (Mains Module)

    Compax3 device description C3I10T10 Dimensional drawing: LCG-0055-0.45 mH-UL Caution - Risk of Electric Shock! Always switch devices off before wiring them! Dangerous voltages are still present until 10 min. after switching off the power supply. 3.5.6. Braking resistor / temperature switch PSUP (mains module) The energy generated during braking operation must be dissipated via a braking resistor.
  • Page 47 Parker EME Compax3 device description Braking operation PSUPxxD6 (mains module) Device type PSUP10 PSUP20 PSUP30 Capacitance / storable 550 µF/ 1175 µF/ 1175 µF/ energy 92 Ws at 400 V 197 Ws at 400 V 197 Ws at 400 V...

  • Page 48: Temperature Switch Psup (Mains Module)

    Compax3 device description C3I10T10 3.5.6.1 Temperature switch PSUP (mains module) Connector X40 Pin T1R, T2R Temperature monitoring: The temperature switch (normally closed contact) must be connected, unless an error message will be issued. Temperature switch/relay No galvanic separation, the temperature sensor (normally closed contact) must comply with the safe separation according to EN 60664.

  • Page 49: Measurement Of The Motor Temperature Of Compax3M (Axis Controller)

    Parker EME Compax3 device description Motor holding brake output Motor holding brake output Compax3 Voltage range 21 – 27VDC Maximum output current (short circuit 1.6A proof) Attention - Please wire the motor holding brake! Connect the brake only on motors which have a holding brake! Otherwise make no brake connections at all.

  • Page 50: Connections Of Compax3H

    Compax3 device description C3I10T10 Connections of Compax3H In this chapter you can read about: Compax3H plugs/connections ..................50 Connection of the power voltage ..................51 Compax3H connections front plate .................. 53 Plug and pin assignment C3H ..................53 Motor / Motor brake C3H ....................55 Control voltage 24 VDC C3H ...................

  • Page 51: Connection Of The Power Voltage

    Parker EME Compax3 device description 3.6.2. Connection of the power voltage The terminal block of the drive can be found under the front cover. It is secured with 2 screws at the bottom of the device. Remove the bottom cover in order to access the connection clamps.
  • Page 52 Compax3 device description C3I10T10 Cover plate for cable feed through The cable feed through holes have the following dimensions: C3H050V4 28.6mm for M20, PG16 and ½” NPT (America). 37.3mm for M32, PG29 and 1” NPT (America). C3H090V4 22.8mm for M20, PG16 und ½” NPT (America). 28.6mm for M25, PG21 and ¾”...

  • Page 53: Compax3H Connections Front Plate

    Parker EME Compax3 device description 3.6.3. Compax3H connections front plate Communication and signal interfaces Showcase front plate of the control (number of connectors depends on the extension level of the Compax3) LED2 LED3 LED1 Motor brake HEDA in (Option) 24VDC...
  • Page 54 Compax3 device description C3I10T10 In detail: The fitting of the different plugs depends on the extension level of Compax3. In part, the assignment depends on the Compax3 option implemented. X20/1 X10/1 X10/1 X10/1 RS485 +5V RS485 +5V EnableRS232 0V X20/2 X10/2 X10/2 X10/2...

  • Page 55: Motor / Motor Brake C3H

    Parker EME Compax3 device description 3.6.5. Motor / Motor brake C3H Motor connection clamps - figure (see on page 51) Designation Motor cable lead designation* M1/U U (motor) U / L1 / C / L+ M2/V V (motor) V / L2...

  • Page 56: Control Voltage 24 Vdc C3H

    Compax3 device description C3I10T10 3.6.6. Control voltage 24 VDC C3H Connection of control voltage 24VDC figure (see on page 53) Connector Descripti X4 Pin GND24V +24 V 24 VDC (power supply) Control voltage 24VDC Compax3S and Compax3H Controller type Compax3 Voltage range 21 - 27VDC Current drain of the device...

  • Page 57: Braking Resistor / Supply Voltage C3H

    Parker EME Compax3 device description 3.6.8. Braking resistor / supply voltage C3H The energy generated during braking operation is absorbed by the Compax3 storage capacity. If this capacity is too small, the braking energy must be drained via a braking resistor.

  • Page 58: Connection Of The Power Voltage Of 2 C3H 3Ac Devices

    Compax3 device description C3I10T10 3.6.8.3 Connection of the power voltage of 2 C3H 3AC devices In order to improve the conditions during brake operation, the DC power voltage of 2 servo axes may be connected. The capacity as well as the storable energy are increased; furthermore the braking energy of one servo axis may be utilized by a second servo axis, depending on the application.

  • Page 59: Communication Interfaces

    Parker EME Compax3 device description Communication interfaces In this chapter you can read about: RS232/RS485 interface (plug X10) .................. 59 Communication Compax3M ..................... 60 3.7.1. RS232/RS485 interface (plug X10) Interface selectable by contact functions assignment of X10/1: X10/1=0V RS232 X10/1=5V RS485...

  • Page 60: Communication Compax3M

    Compax3 device description C3I10T10 3.7.2. Communication Compax3M In this chapter you can read about: PC - PSUP (Mains module) ..................... 60 Communication in the axis combination (connector X30, X31) ........60 Adjusting the basic address .................... 61 Setting the axis function ....................61 3.7.2.1 PC - PSUP (Mains module) Connector X3...

  • Page 61: Adjusting The Basic Address

    Parker EME Compax3 device description 3.7.2.3 Adjusting the basic address On the mains module, the basic address of the device combination is set in steps of 16 with the aid of the first three dip switches. The mains module contains the set basic address while the axes placed at the right in the combination contain the following addresses.

  • Page 62: Signal Interfaces

    Compax3 device description C3I10T10 Signal interfaces In this chapter you can read about: Resolver / feedback (plug X13) ..................62 Analogue / encoder (plug X11) ..................63 Digital inputs/outputs (plug X12) ..................64 3.8.1. Resolver / feedback (plug X13) Feedback /X13 High Density /Sub D PIN X13 (depending on the Feedback module) Resolver (F10)

  • Page 63: Analogue / Encoder (Plug X11)

    Parker EME Compax3 device description 3.8.2. Analogue / encoder (plug X11) PIN X11 Reference High Density Sub D +24V (output for encoder) max. 70mA factory use D/A monitor channel 1 (±10V, 8-bit resolution) D/A monitor channel 0 (±10V, 8-bit resolution) +5 V (output for encoder) max.

  • Page 64: Digital Inputs/Outputs (Plug X12)

    Compax3 device description C3I10T10 3.8.3. Digital inputs/outputs (plug X12) Input/output I/O /X12 X12/ High density/Sub D Output +24 V DC output (max. 400mA) O0 = "1" no error (max. 100mA) O1 = "1" Actual value in setpoint window (max. 100mA) O2 = "1"...

  • Page 65: Logic Proximity Switch Types

    Parker EME Compax3 device description 3.8.3.2 Logic proximity switch types Type Transistor switch Logic (N.O.) (N.C) (N.O.) (N.C) “active high" “active low" “active low" “active high" Description of logic Compax3 sees a Compax3 sees a Compax3 sees a Compax3 sees a logical “1”...

  • Page 66: Command Value Release X12/7="24Vdc

    Compax3 device description C3I10T10 3.8.3.4 Command value release X12/7="24VDC" This input effects the state of the power stage and therefore that of the motor: X12/7="0V": Set motor to command value=0 With a rotating motor, this will be decelerated to a speed of 0 via a settable deceleration ramp.

  • Page 67: Installation And Dimensions Compax3

    Parker EME Compax3 device description Installation and dimensions Compax3 In this chapter you can read about: Mounting and dimensions Compax3S ................67 Mounting and dimensions PSUP/C3M ................71 Mounting and dimensions C3H ..................73 3.9.1. Mounting and dimensions Compax3S 3.9.1.1...

  • Page 68: Mounting And Dimensions Compax3S100V2 And S0Xxv4

    Compax3 device description C3I10T10 3.9.1.2 Mounting and dimensions Compax3S100V2 and S0xxV4 Mounting: 3 socket head screws M5 Stated in mm Please respect an appropriate mounting gap in order to ensure sufficient convection: At the side: 15mm  At the top and below: at least 100mm ...

  • Page 69: Mounting And Dimensions Compax3S150V2 And S150V4

    Parker EME Compax3 device description 3.9.1.3 Mounting and dimensions Compax3S150V2 and S150V4 Mounting: 4 socket head screws M5 Stated in mm Please respect an appropriate mounting gap in order to ensure sufficient convection: At the side: 15mm  At the top and below: at least 100mm ...

  • Page 70: Mounting And Dimensions Compax3S300V4

    Compax3 device description C3I10T10 3.9.1.4 Mounting and dimensions Compax3S300V4 Mounting: 4 socket head screws M5 Stated in mm Please respect an appropriate mounting gap in order to ensure sufficient convection: At the side: 15mm  At the top and below: at least 100mm ...

  • Page 71: Mounting And Dimensions Psup/C3M

    Parker EME Compax3 device description 3.9.2. Mounting and dimensions PSUP/C3M Ventilation: During operation, the device radiates heat (power loss). Please provide for a sufficient mounting distance below and above the device in order to ensure free circulation of the cooling air. Please do also respect the recommended distances of other devices.

  • Page 72: Mounting And Dimensions Psup20/Psup30/C3M300D6

    Compax3 device description C3I10T10 3.9.2.2 Mounting and dimensions PSUP20/PSUP30/C3M300D6 Information on PSUP20/PSUP30/C3M300D6 Mounting: 4 socket head screws M5 101mm 50,5mm 50,5mm 263mm 90° 400mm 360mm 96mm 100mm Tolerances: DIN ISO 2768-f 3.9.2.3 With upper mounting, the housing design may be different Mounting: 3 socket head screws M5...

  • Page 73: Mounting And Dimensions C3H

    Parker EME Compax3 device description 3.9.3. Mounting and dimensions C3H The devices must be mounted vertically on a level surface in the control cabinet. Dimensions: (1): Electronics (2): Head dissipator C3H050V4 453mm 440mm 245mm 252mm 150mm C3H090V4 668.6mm 630mm 312mm...

  • Page 74: Mounting Distances, Air Currents Compax3H050V4

    Compax3 device description C3I10T10 3.9.3.1 Mounting distances, air currents Compax3H050V4 in mm C3H050V4 3.9.3.2 Mounting distances, air currents Compax3H090V4 in mm C3H090V4 192-120100 N16 C3I10T10 - December 2010...

  • Page 75: Mounting Distances, Air Currents Compax3H1Xxv4

    Parker EME Compax3 device description 3.9.3.3 Mounting distances, air currents Compax3H1xxV4 in mm C3H1xxV4 192-120100 N16 C3I10T10 - December 2010...

  • Page 76: Safety Function - Sto (=Safe Torque Off)

    Compax3 device description C3I10T10 3.10 Safety function - STO (=safe torque off) In this chapter you can read about: General Description ......................76 STO (= safe torque off) with Compax3S ................79 STO (= safe torque off) with Compax3m (Option S1) ............87 3.10.1.

  • Page 77: Intended Use

    Parker EME Compax3 device description 3.10.1.2 Intended use The Compax3 drive controller supports the "safe torque off" (STO) safety function, with protection against unexpected startup according to the requirements of EN ISO 13849-1, category 3 to PLe and EN 1037.

  • Page 78: Devices With The Sto (=Safe Torque Off) Safety Function

    Compax3 device description C3I10T10 3.10.1.4 Devices with the STO (=safe torque off) safety function Safety function - STO (=safe torque off: Compax3 technology function I10T10, I11T11, I12T11  I11T30, I20T30, I21T30, I22T30, I30T30, I31T30, I32T30,  I11T40, I20T40, I21T40, I22T40, I30T40, I31T40, I32T40 I20T11, I21T11, I22T11, I30T11, I31T11, I32T11 ...

  • Page 79: Sto (= Safe Torque Off) With Compax3S

    Parker EME Compax3 device description 3.10.2. STO (= safe torque off) with Compax3S In this chapter you can read about: STO Principle (= Safe Torque Off) with Compax3S ............79 Conditions of utilization STO (=safe torque off) Safety function ........81 Notes on the STO function ....................
  • Page 80 Compax3 device description C3I10T10 STO delay times Input Channel 1 (Energize) Speed Feedback Channel 1 t_deceleration (configurable in Compax3) Input Channel 2 (ENAin) t_delay_time (configurable in UE410) Feedback Channel 2 t_delay_relay_ch2 The deceleration time t_deceleration depends on the configuration of the Compax3.

  • Page 81: Conditions Of Utilization Sto (=Safe Torque Off) Safety Function

    Parker EME Compax3 device description 3.10.2.2 Conditions of utilization STO (=safe torque off) Safety function STO can only be implemented in Compax3 with a corresponding safety switching  device considering the application examples. Safety functions must be tested 100%. ...
  • Page 82 Compax3 device description C3I10T10 Note on error switch-off If the "safe torque off" function of Compax3 is required or used for a machine or system, the two errors: “Motor_Stalled” (Motor stalled) and  “Tracking” (following error)  are not to be switched off (see on page 109). 192-120100 N16 C3I10T10 - December 2010...

  • Page 83: Sto Application Example (= Safe Torque Off)

    Parker EME Compax3 device description 3.10.2.4 STO application example (= safe torque off) In this chapter you can read about: Circuit layout overview ..................... 83 The application example described here corresponds to Stop Category 1 as defined by EN60204-1. Together with the external safety switching device, the "Safe Stop 1”(SS1) safety function can also be implemented.
  • Page 84 Compax3 device description C3I10T10 Circuit: +24V Compax3S motor Gefahrenbereich Energize * Danger Zone Controller motor X12.4 Feedback X4.3 Enable X4.4 Schutztür geschlossen Feedback Safety door closed X4.5 Feedback Compax3S Energize * Controller X12.4 Feedback Not-Stop X4.3 Emergency Enable switch off X4.4 Feedback X4.5...
  • Page 85 Parker EME Compax3 device description Switches and buttons: 1 N/C (S4, S5) per Guide Device to a currentless state device: closed when the safety door is closed Activate safety switching device Caution! Module UET410-MU3T5 modulates regularly test switching signals (OSSD) on outputs Q3 and Q4.

  • Page 86: Technical Characteristics Sto Compax3S

    Compax3 device description C3I10T10 Access to the hazardous area Actuate emergency power-off switch Due to the interruption on two channels at the emergency power-off switch, the safety switching device is deactivated - output Q3 is immediately “0”. Channel 1: Via the Energize input, the Compax3 devices receive the command to guide the drive to a currentless state (using the ramp configured in the C3 ServoManager for "drive disable").

  • Page 87: Sto (= Safe Torque Off) With Compax3M (Option S1)

    Parker EME Compax3 device description 3.10.3. STO (= safe torque off) with Compax3m (Option S1) In this chapter you can read about: Safety switching circuits ....................87 Safety notes for the STO function in the Compax3M ............88 Conditions of utilization for the STO function with Compax3M ......... 88 STO delay times ......................

  • Page 88: Safety Notes For The Sto Function In The Compax3M

    Compax3 device description C3I10T10 3.10.3.2 Safety notes for the STO function in the Compax3M It should be noted in connection with the STO application examples illustrated  here that after the Emergency stop switch has been activated, no galvanic isolation in accordance with EN 60204-1 Section 5.5 is guaranteed. This means that the entire system must be disconnected from the mains power supply with an additional main switch or mains power contactor for repair jobs.

  • Page 89: Sto Delay Times

    Parker EME Compax3 device description 3.10.3.4 STO delay times Input Energize Speed t_deceleration (Configurable in Drive) Input STO1/, STO2/ t_delay_time (Configurable in UE410) Torqueless Motor t_delay_STO ≤ 3ms 192-120100 N16 C3I10T10 - December 2010...

  • Page 90: Compax3M Sto Application Description

    Compax3 device description C3I10T10 3.10.3.5 Compax3M STO application description In this chapter you can read about: STO function with safety switching device via Compax3M inputs ........90 STO function description ....................91 Emergency stop and protective door monitoring without external safety switching device.92 STO function with safety switching device via Compax3M inputs +24V Compax3M...
  • Page 91 Parker EME Compax3 device description STO function description When opening the protective door or after actuating the emergency stop switch, the signal of the "energize" input of the Compax3M drive modules is interrupted via the Q3 output on the UE410-MU3T5 safety control. This triggers an immediate braking ramp on the drives.
  • Page 92 Compax3 device description C3I10T10 Emergency stop and protective door monitoring without external safety switching device. With Compax3M, a 2-channel protective door monitoring switch or a 2 channel emergency power-off switch can be directly connected. The figure below visualizes an application with 2 channel protective door monitoring switch. The Compax3M drive modules with PSUPxx mains rectifier must be located in a protected area (IP54 control cabinet).

  • Page 93: Sto Function Test

    Parker EME Compax3 device description 3.10.3.6 STO function test The STO function must be checked in the event of: Commissioning  After each exchange of any equipment within the system  After each intervention into the system wiring  In defined maintenance intervals (at least once per week) and after a longer ...
  • Page 94 Compax3 device description C3I10T10 STO test protocol specimen General information: Project/machine: Servo axis: Name of the tester: STO function test: Test specification according to the Compax3 release: STO function test steps 1-6: o successfully tested Acknowledgement safety switching device: o successfully tested o is not used Safe stop 1: o successfully tested o is not used...

  • Page 95: Technical Details Of The Compax3M S1 Option

    Parker EME Compax3 device description 3.10.3.7 Technical details of the Compax3M S1 option Safety technology Compax3M Safe torque-off in accordance with EN Please respect the stated safety  ISO 13849-1: 2007, Category 3, PL=e technology on the type designation Certified.

  • Page 96: Setting Up Compax3

    Setting up Compax3 C3I10T10 4. Setting up Compax3 In this chapter you can read about: Configuration ........................96 Test commissioning: Compax3 S0xx V2 I10 ..............111 Device status ......................... 114 Optimization........................116 Configuration In this chapter you can read about: Test commissioning of a Compax3 axis ................
  • Page 97 Parker EME Setting up Compax3 PC requirements Recommendation: Operating system: MS Windows XP SP2 / MS Windows 2000 as from SP4 / (MS Vista) Browser: MS Internet Explorer 6.x Processor: Intel Pentium 4 / Intel Core 2 Duo / AMD Athlon class as from >=2GHz...

  • Page 98: Test Commissioning Of A Compax3 Axis

    Setting up Compax3 C3I10T10 4.1.1. Test commissioning of a Compax3 axis In the device online help, we show you at this place an animation of a test setup with the aim to move an unloaded motor. Simple and independent of the Compax3 device variant* ...

  • Page 99: Optimize Motor Reference Point And Switching Frequency Of The Motor Current

    Parker EME Setting up Compax3 4.1.4. Optimize motor reference point and switching frequency of the motor current Optimization of the The motor reference point is defined by the reference current and the reference motor reference (rotational) speed. point Standard settings are: Reference current = nominal current ...
  • Page 100 Setting up Compax3 C3I10T10 Resulting nominal and peak currents depending on the switching frequency Compax3S0xxV2 at 1*230VAC/240VAC Switching S025V2 S063V2 frequency* 16kHz 2.5A 6,3A 5.5A 12,6A (<5s) peak 32kHz 2.5A 5.5A (<5s) 5.5A 12,6A peak Compax3S1xxV2 at 3*230VAC/240VAC Switching S100V2 S150V2 frequency* 8kHz...
  • Page 101 Parker EME Setting up Compax3 Resulting nominal and peak currents depending on the switching frequency Compax3HxxxV4 at 3*400VAC Switching H050V4 H090V4 H125V4 H155V4 frequency* 8kHz 125A 155A (<5s) 75A 135A 187.5A 232.5A peak 16kHz 100A (<5s) 49.5A 112.5A 123A 150A...

  • Page 102: Ballast Resistor

    Setting up Compax3 C3I10T10 4.1.5. Ballast resistor If the regenerative brake output exceeds the amount of energy that can be stored by the servo controller (see on page 220), then an error will be generated. To ensure safe operation, it is then necessary to either reduce the accelerations resp.

  • Page 103: Command Interface

    Parker EME Setting up Compax3 4.1.7. Command interface Make you selection from the following command interfaces: ±10V analog setpoint commanding and encoder emulation (rotation speed control  mode) Step/direction input RS422 (5V push-pull signal)  Step/direction input 24V level ...

  • Page 104: Step/Direction Input 24V

    Setting up Compax3 C3I10T10 Simulated Encoder Output Resolution Unit: Increments per Range: 4 - 16384 Standard value: 1024 revolution / pitch Any resolution can be set Limit frequency: 620kHz (track A or B) i.e. , with: Increments per revolution max. Velocity 1024 36000 rpm 4096...

  • Page 105: Step/Direction Input 24V

    Parker EME Setting up Compax3 Setting values: Increments per motor revolution / pitch Unit: Increments Range: Standard value: 1024 Number of steps per motor revolution / pitch Invert Motor Rotation/Direction Polarity Unit: - Range: no / yes Standard value: no Reverse direction inverts the sense of rotation, i.e.

  • Page 106: Encoder Input 24V

    Setting up Compax3 C3I10T10 4.1.7.6 Encoder input 24V The zero pulse is not evaluated! Increments per motor revolution / pitch Unit: Increments Range: Standard value: 1024 Number of steps per motor revolution / pitch Invert Motor Rotation/Direction Polarity Unit: - Range: no / yes Standard value: no Reverse direction inverts the sense of rotation, i.e.

  • Page 107: Setpoint Control

    Parker EME Setting up Compax3 Keep position via I4 With I4 = “1” position setpoint = 0 is predefined. External forces can be compensated via corresponding motor moments. If the motor is shifted from its position by too high external forces (current limit is reached), the drive moves to its original position (after the reduction of the external forces).

  • Page 108: Limit And Monitoring Settings

    Setting up Compax3 C3I10T10 Acceleration ramp: "setpoint value release" Unit: U/(s*s) Range: 10 ... 10000 Standard value: 50 The entered value specifies the number of revolutions per second (rp/s) by which the rotation speed / velocity changes in 1second Deceleration ramp "Enable setpoint" Unit: U/(s*s) Range: 10 ...

  • Page 109: Current (Torque) Limit

    Parker EME Setting up Compax3 Nominal value window Unit: rpm or increments Range: +/-0... 10000 Standard value: +/-10 Control deviation (setpoint value/actual value) < setpoint value window: Output "setpoint value in window" =24V Control deviation (setpoint value/actual value) < setpoint value window: Output "setpoint value in window"...

  • Page 110: Configuration Name / Comments

    Setting up Compax3 C3I10T10 4.1.10. Configuration name / comments Here you can name the current configuration as well as write a comment. Then you can download the configuration settings or, in T30 or T40 devices, perform a complete Download (with IEC program and curve). Caution! Deactivate the drive before downloading the configuration software! Please note!

  • Page 111: Test Commissioning: Compax3 S0Xx V2 I10

    Parker EME Setting up Compax3 Test commissioning: Compax3 S0xx V2 I10 In this chapter you can read about: Analog command interface +/-10V with encoder simulation ........... 112 Step/Direction Input RS422 ................... 112 Encoder input RS422..................... 112 Encoder input 24V ......................113 For testing and understanding the function of the device, the required input connections are specified below for making simple movements.

  • Page 112: Analog Command Interface +/-10V With Encoder Simulation

    Setting up Compax3 C3I10T10 Operational enable of the servo controller: Plug/Pin Assignment X12/6 (Energize the motor) = 24V DC (jumper to X12/1) X12/7 (setpoint value release) = 24V DC (jumper to X12/1) X4/3 (Enable power output stage) = 24V DC (jumper to X4/1) The further assignment of plug X11: "Analog/encoder"...

  • Page 113: Encoder Input 24V

    Parker EME Setting up Compax3 4.2.4. Encoder input 24V Required wiring: Plug/Pin Assignment X12/12 N (is not evaluated) X12/13 X12/14 X12/15 192-120100 N16 C3I10T10 - December 2010...

  • Page 114: Device Status

    Setting up Compax3 C3I10T10 Device status Key: I0, I1, I3: Input = 24VDC  /I0, /I1: Input = 0V  I2: positive edge on I2  192-120100 N16 C3I10T10 - December 2010...
  • Page 115 Parker EME Setting up Compax3 The device can be brought into various states via the inputs: I0: Energize motor,  I1: Enable Setpoint value and  I2: Ackn  I3: Open brake  the device is brought into various device states.

  • Page 116: Optimization

    Setting up Compax3 C3I10T10 Optimization In this chapter you can read about: Optimization window ...................... 117 Scope ..........................118 Load identification ......................126 Control Loop Dynamics ....................129 Input simulation ......................139 Setup mode ........................141 Alignment of the analog inputs ..................142 Turning the motor holding brake on and off ..............

  • Page 117: Optimization Window

    Parker EME Setting up Compax3 4.4.1. Optimization window Layout and functions of the optimization window Segmentation Functions (TABs) Oscilloscope (see on page 118) Window1:  Optimization: Controller optimization (see on page 129) Window 2:  D/A Monitor (see on page 163): Output of status values via 2 ...

  • Page 118: Scope

    Setting up Compax3 C3I10T10 4.4.2. Scope In this chapter you can read about: Monitor information ......................118 User interface ........................119 Example: Setting the Oscilloscope .................124 The integrated oscilloscope function features a 4-channel oscilloscope for the display and measurement of signal images (digital and analog) consisting of a graphic display and a user interface.

  • Page 119: User Interface

    Parker EME Setting up Compax3 Cursor modes -functions Depending on the operating mode, different cursor functions are available within the osci monitor. The functions can be changed sequentially by pressing on the right mouse button. Cursor Symbol Function Set Marker 1...
  • Page 120 Setting up Compax3 C3I10T10 1: Operating mode switch (see on page 120) (Single / Normal / Auto / Roll) 2: Setting the time basis (see on page 120) 3: Starting / Stopping the measurement (prerequisites are valid channel sources and if necessary valid trigger settings.) 4: Setting channel (see on page 121) (Channels 1 ...4) 5: Special functions (see on page 122) (Color settings;...
  • Page 121 Parker EME Setting up Compax3 For the operating modes SINGLE, NORMAL and AUTO, the following XDIV time settings are possible: XDIV Mode Scanning time Samples DIV/TOTAL Measuring time 0.5ms 125us 4/40 1.0ms 125µs 8/80 10ms 2.0ms 125µs 16/160 20ms 5.0ms 125µs...
  • Page 122 Setting up Compax3 C3I10T10 Resetting channel CH 1..4: All channel settings are deleted.  Please note: Channels can only be filled with sources one after the other. It is, for example, not possible to start a measurement which has only a signal source for channel 2! Select channel color:Here you can change the color of the channel.
  • Page 123 Parker EME Setting up Compax3 Functions: Select background color:Adapt background color to personal requirements.  Select grid color:Adapt grid color to personal requirements.  Memorize OSCI settings in file: The settings can be memorized in a file on any ...

  • Page 124: Example: Setting The Oscilloscope

    Setting up Compax3 C3I10T10 4.4.2.3 Example: Setting the Oscilloscope SINGLE measurement with 2 channels and logic trigger on digital inputs The order of the steps is not mandatory, but provides a help for better understanding. As a rule, all settings can be changed during a measurement. This will lead to an automatic interruption of the current measurement and to a re-start of the measurement with the new settings: Assumption: A test movement in the commissioning mode is active.
  • Page 125 Parker EME Setting up Compax3 Example: Only b0 and b1 are to be displayed: Set display mask to 03 192-120100 N16 C3I10T10 - December 2010...

  • Page 126: Load Identification

    Setting up Compax3 C3I10T10 4.4.3. Load identification In this chapter you can read about: Principle .........................126 Boundary conditions ......................126 Process of the automatic determination of the load characteristic value (load identification)127 Tips ..........................128 Automatic determination of the load characteristic value: of the mass moment of inertia with rotary systems ...

  • Page 127: Process Of The Automatic Determination Of The Load Characteristic Value (Load Identification)

    Parker EME Setting up Compax3 4.4.3.3 Process of the automatic determination of the load characteristic value (load identification) Please click on "unknown: default values are used" in the configuration wizard in  the "External moment of inertia" window. After the configuration download, you can enter directly, that the optimization ...

  • Page 128: Tips

    Setting up Compax3 C3I10T10 4.4.3.4 Tips Problem Measures Speed too low Increase maximum speed and adapt travel (with reverse operation) range* Speed too low Increase maximum speed (with continuous operation) Test movement missing A test movement is important for drives with high friction or with mechanical slack points (play).

  • Page 129: Control Loop Dynamics

    Parker EME Setting up Compax3 4.4.4. Control Loop Dynamics In this chapter you can read about: Velocity loop stiffness ....................130 Velocity loop damping ....................131 Filter - Actual velocity .....................131 Advanced control parameters ..................131 The controller optimization of the Compax3 is carried out by setting the...

  • Page 130: Velocity Loop Stiffness

    Setting up Compax3 C3I10T10 4.4.4.1 Velocity loop stiffness The stiffness is proportional to the control loop speed. Nominal value: 100% On increasing stiffness: Control action becomes faster. The control loop oscillates above a critical threshold value. Set the stiffness with an adequate safety margin with respect to the oscillation threshold value.

  • Page 131: Velocity Loop Damping

    Parker EME Setting up Compax3 4.4.4.2 Velocity loop damping The damping influences the Setpoint value overshoot magnitude and the decay time constant of control loop oscillation. Nominal value: 100% On increasing the damping: Overshoot decreases. High frequency oscillation of the servo drive takes place as from a certain threshold value.
  • Page 132 Setting up Compax3 C3I10T10 Controller structures In this chapter you can read about: Controller structure step/direction or encoder input ............132 ±10V analog speed setpoint ..................133 ±10V analog current setpoint ..................134 Controller structure step/direction or encoder input 2010.4 682.4 Demand acceleration 2011.5...
  • Page 133 Parker EME Setting up Compax3 ±10V analog speed setpoint 2010.4 682.4 Demand acceleration 2011.5 682.7 Acceleration feedforward 681.4 688.14 Velocity controller Demand Velocity 2011.4 Feedforwaed 2100.2 Stiffness 2010.2 Velocity  current & jerk Current Controller 2100.3 Damping 2220.1 feedforward 2100.4 2100.8...
  • Page 134 Setting up Compax3 C3I10T10 ±10V analog current setpoint 2010.5 Rising of current 688.18 Setpoint 2011.6 Filter current effective Rising of current 688.8 Control deviationof current effective PI - current controller Current- Limiting 688.11 Voltage Current setpoint control value signal 2011.5 Filter current 2100.8 Bandwidth Synchronous setpoint value...
  • Page 135 Parker EME Setting up Compax3 2100.6: Filter - Actual acceleration Unit: % Range: 0 ... 550 Standard value: 100 2100.4: Moment of Inertia Unit: % Range: 10 ... 500 Standard value: 100% Position controller For motors with distinct transition from static friction to kinetic friction in connection...
  • Page 136 Setting up Compax3 C3I10T10 Principle: A positioning is calculated in the Setpoint value plate and specified as the Setpoint value for the position controller. This provides the Setpoint value plate with the preliminary information on changes in speed, acceleration and current required for positioning.
  • Page 137 Parker EME Setting up Compax3 2011.1: Filter external rotation speed feedforward Unit: % Range: 0 ... 550 Standard value: 500* * Depending on the operating mode With ±10V analog setpoint control the standard value = 0; otherwise 500. 2010.2: Acceleration feed-forward Unit: % Range: 0 ...
  • Page 138 Setting up Compax3 C3I10T10 Additional effect of current feedforward 1: Speed setpoint value 2: Actual speed value 3: Motor current 4: Following error Rising of current (Para) 2010.5: Current rise Unit: % Range: 0 ... 500 Standard value: 0% Influences the rising of current Filter rising of current (Para) 2011.3: Filter current rise Unit: %...

  • Page 139: Input Simulation

    Parker EME Setting up Compax3 4.4.5. Input simulation In this chapter you can read about: Calling up the input simulation ..................139 Operating Principle ......................140 Function The input simulation is used for the performance of tests without the complete input/output hardware being necessary.

  • Page 140: Operating Principle

    Setting up Compax3 C3I10T10 4.4.5.2 Operating Principle Window Compax3 InputSimulator: 1. Row:Standard Inputs E7 ... E0 = “0” button not pressed; = “1” switch pressed 2. Row: Optional digital inputs (M10 / M12) Green field: port 4 is defined as input Red field: port 4 is defined as output the least significant input is always on the right side 3.

  • Page 141: Setup Mode

    Parker EME Setting up Compax3 4.4.6. Setup mode The setup mode is used for moving an axis independent of the system control The following functions are possible: Homing run  Manual+ / Manual-  Activation / deactivation of the motor holding brake.

  • Page 142: Alignment Of The Analog Inputs

    Setting up Compax3 C3I10T10 4.4.7. Alignment of the analog inputs In this chapter you can read about: Offset alignment ......................142 Gain alignment .......................142 There are two possibilities to align the analog inputs in the optimization window: Wizard-guided under commissioning: Commissioning functions (click on the ...

  • Page 143: Turning The Motor Holding Brake On And Off

    Parker EME Setting up Compax3 4.4.8. Turning the motor holding brake on and off Compax3 controls the holding brake of the motor and the power output stage. The time behavior can be set. Application: With an axis that is subject to momentum when it is halted (e. g. for a z-axis) the drive can be switched on and off such that no movement of the load takes place.

  • Page 144: Communication

    Communication C3I10T10 5. Communication In this chapter you can read about: Compax3 communication variants ................. 144 COM port protocol ......................154 Remote diagnosis via Modem ..................159 Compax3 communication variants In this chapter you can read about: PC <-> Compax3 (RS232) .....................

  • Page 145: Pc <-> Compax3 (Rs232)

    Parker EME Communication 5.1.1. PC <-> Compax3 (RS232) PC <-> Compax3 (RS232): Connections to a device 192-120100 N16 C3I10T10 - December 2010...
  • Page 146 Communication C3I10T10 192-120100 N16 C3I10T10 - December 2010...

  • Page 147: Pc <-> Compax3 (Rs485)

    Parker EME Communication 5.1.2. PC <-> Compax3 (RS485) PC <-> Compax3 (RS485) 192-120100 N16 C3I10T10 - December 2010...

  • Page 148: Pc <-> C3M Device Combination (Usb)

    Communication C3I10T10 5.1.3. PC <-> C3M device combination (USB) PC <-> C3M device combination 192-120100 N16 C3I10T10 - December 2010...

  • Page 149: Usb-Rs485 Moxa Uport 1130 Adapter

    Parker EME Communication 5.1.4. USB-RS485 Moxa Uport 1130 adapter The serial UPort 1130 USB adapter offers a simple and comfortable method of connecting an RS-422 or RS-485 device to your laptop or PC. The UPort 1130 is connected to the USB port of your computer and complements your workstation with a DB9 RS-422/485 serial interface.

  • Page 150: Ethernet-Rs485 Netcom 113 Adapter

    Communication C3I10T10 5.1.5. ETHERNET-RS485 NetCOM 113 adapter Manufacturer link: http://www.vscom.de/666.htm (http://www.vscom.de/666.htm) 192-120100 N16 C3I10T10 - December 2010...

  • Page 151: Modem Mb-Connectline Mdh 500 / Mdh 504

    Parker EME Communication DIP Switch settings NetCom 113 for two-wire operation: 1ON 2ON 3off 4off (Mode: RS485 by ART (2 wire without Echo) Communication settings C3S/C3M: Object Function Value 810.1 Protocol 16 (two wire) 810.2 Baud rate 115200 810.3 NodeAddress 1..254...

  • Page 152: C3 Settings For Rs485 Two Wire Operation

    Communication C3I10T10 5.1.7. C3 settings for RS485 two wire operation C3 ServoManager RS485 wizard settings: download with configuration in RS232 mode°! Communication settings C3S/C3M: Object Function Value 810.1 Protocol 16 (two wire) 810.2 Baud rate 115200 810.3 NodeAddress 1..254 810.4 Multicast Address 192-120100 N16 C3I10T10 - December 2010...

  • Page 153: C3 Settings For Rs485 Four Wire Operation

    Parker EME Communication 5.1.8. C3 settings for RS485 four wire operation C3 ServoManager RS485 wizard settings: download with configuration in RS232 mode Communication settings C3S/C3M: Object Function Value 810.1 Protocol 0 (4 wire) 810.2 Baud rate 115200 810.3 NodeAddress 1..254 810.4...

  • Page 154: Com Port Protocol

    USB: SSK33/03 (only for Compax3M) 5.2.1. RS485 settings values If “Master=Pop” is selected, only the settings compatible with the Pops (Parker Operator Panels) made by Parker are possible. Please note that the connected Pop has the same RS485 setting values.

  • Page 155: Ascii - Record

    Parker EME Communication 5.2.2. ASCII - record The general layout of a command string for Compax3 is as follows: [Adr] command CR RS232: no address RS485: Compax3 address in the range 0 ... 99 Address settings can be made in the C3 ServoManager under "RS485 settings"...

  • Page 156: Binary Record

    Communication C3I10T10 Write object RS232: O [$] Index , [$] Subindex = [$] Value [ ; Value2 ; Value3 ; ...] RS485: Address O [$] Index , [$] Subindex = [$] Value [ ; Value2 ; Value3 ; ...] The optional “$” preceding Index, Subindex and value stands for “Hex-input” which means that Index, Subindex and the value to be transferred can also be entered in hex (e.g.
  • Page 157 Parker EME Communication timeout period between 2 codes received is fixed to 5ms (5 times the code time at 9600Baud) Write object - WrObj telegram D3 ... Dn Crc(Hi) Crc(Lo) 0xCX Index(Hi) Index(Lo) Subindex Value 0x.. 0x.. Describing an object by a value.
  • Page 158 Communication C3I10T10 Function call: CRC16 = UpdateCRC16(CRC16, Character); This function is called up for each Byte (Character) of the telegram. The result forms the last two bytes of the telegram Compax3 checks the CRC value on receipt and reports CRC error in the case of a deviation.

  • Page 159: Remote Diagnosis Via Modem

    Parker EME Communication Remote diagnosis via Modem In this chapter you can read about: Structure ........................160 Configuration of local modem 1 ..................161 Configuration of remote modem 2 .................. 161 Recommendations for preparing the modem operation ..........162 Caution!

  • Page 160: Structure

    Communication C3I10T10 5.3.1. Structure Layout and configuration of a modem connection ServoManager - Compax3: machine Release > R5-0 Compax3 Compax3 Compax3 konfig ServoManager ServoManager konfig konfig Modem 1 Modem 2 konfig Phone SSK31 Release > R4-5 < R5-0 konfig konfig Release <...

  • Page 161: Configuration Of Local Modem 1

    Parker EME Communication 5.3.2. Configuration of local modem 1 Menu "Options: Communication settings RS232/RS485..." must be opened  Select "Connection via Modem"  Under "name" you can enter a name for the connection  Enter the target telephone number. ...

  • Page 162: Recommendations For Preparing The Modem Operation

    Communication C3I10T10 5.3.4. Recommendations for preparing the modem operation Preparations: Settings in Compax3 under "configure communication: Modem settings":  Modem initialization: "ON"  Modem initialization after Power On: "ON"  Modem check: "ON"  Deposit SSK31 cable in the control cabinet. ...

  • Page 163: Status Values

    Parker EME Status values 6. Status values In this chapter you can read about: D/A-Monitor ........................163 Status values ......................... 163 A list of the status values supports you in optimization and commissioning. Open the optimization function in the C3 ServoManager (double-click on...

  • Page 164: Error

    Error C3I10T10 7. Error Standard error reactions: Reaction 2: Downramp with "de-energize" then apply brake (see on page 143) and finally de-energize. For errors with standard reaction 2 the error reaction can be changed (see on page 109). Reaction 5: deenergize immediately (without ramps), apply brake. Caution! A Z-axis may drop down due to the brake delay times Most pending errors can be acknowledged with Quit! The following errors must be acknowledged with Power on:...

  • Page 165: Order Code

    Parker EME Order code 8. Order code Order code device: Compax3 Example: C3S025V2F10I10T10M00 Device type: Compax3 Single axis Highpower Multi-axis device Device currents static/dynamic; supply voltage 2.5A / 5A ; 230VAC (single phase) 6.3 A / 12.6 A ; 230VAC (1 phase) 10A / 20A ;...

  • Page 166: Order Code For Mains Module: Psup

    Order code C3I10T10 Order code for mains module: PSUP PSU P Example: PSUP10D6USBM00 Power module Nominal power; supply voltage 10kW; 400 VAC (3-phase) 20kW; 400 VAC (3-phase) 30kW; 400 VAC (3-phase) Interface: USB connection Options: no additional supplement Order code for accessories Order Code connection set for Compax3S The corresponding connection sets are furnished with the device.
  • Page 167 Parker EME Order code Order Code braking resistors for C3S063V2 or C3S075V4 56Ω / 0.18kW cont. for C3S075V4 56Ω / 0.57kW cont. for C3S025V2 or C3S038V4 100Ω / 60W cont. for C3S150V4 47Ω / 0.57kW cont. 4/01:15Ω / 0.57kW cont.
  • Page 168 Order code C3I10T10 Order code for interface cables and plugs PC – Compax3 (RS232) ..PC – PSUP (USB) on X11 (Ref/Analog) and X13 at C3F001D2 with flying leads ..on X12 / X22 (digital I/Os) with flying leads ...
  • Page 169 Parker EME Order code Length code 1 Length [m] 10.0 12.5 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0 Order code 01 Example: SSK01/09: Length 25m Colors according to DESINA with motor connector with cable eye for motor terminal box...

  • Page 170: Compax3 Accessories

    Compax3 Accessories C3I10T10 9. Compax3 Accessories In this chapter you can read about: Parker servo motors ...................... 170 EMC measures ......................173 Connections to the motor ....................181 External braking resistors ....................187 Condenser module C4 ....................201 Operator control module BDM ..................202 EAM06: Terminal block for inputs and outputs ...............

  • Page 171: Transmitter Systems For Direct Drives

    Parker EME Compax3 Accessories 9.1.1.1 Transmitter systems for direct drives The Feedback option F12 makes it possible to operate linear motors as well as torque motors. Compax3 supports the following transmitter systems: Special encoder systems for direct Option F12 drives Sine-Cosine signal (max.

  • Page 172: Linear Motors

    6m 9.1.1.3 Torque motors Parker offers you an extensive range of torque motors that can be adapted to your application. Please contact us for information. Additional information can be found on the Internet http://www.parker-eme.com in the direct drives section.

  • Page 173: Emc Measures

    Parker EME Compax3 Accessories EMC measures In this chapter you can read about: Mains filter ........................173 Motor output filter ......................178 Mains filters ........................180 9.2.1. Mains filter For radio disturbance suppression and for complying with the emission limit values...

  • Page 174: Mains Filter Nfi01/01

    Compax3 Accessories C3I10T10 9.2.1.1 Mains filter NFI01/01 for Compax3 S025 V2 and Compax3 S063 V2 Dimensional drawing: 50,8±0,3 Ø 4 85,4 5,2 x 4 9.2.1.2 Mains filter NFI01/02 for Compax3 S0xx V4, Compax3 S150 V4 and Compax3 S1xx V2 Dimensional drawing: 70±0,3 Ø...

  • Page 175: Mains Filter For Nfi01/03

    Parker EME Compax3 Accessories 9.2.1.3 Mains filter for NFI01/03 for Compax3 S300 Dimensional drawing: 115±0,3 Ø 4 9.2.1.4 Mains filter NFI02/0x Filter for mounting below theCompax3 Hxxx V4 housing Dimensional drawing: B FU Filter type Dimensions Hole distances Distances Weight...

  • Page 176: Mains Filter Nfi03/01& Nfi03/03

    Compax3 Accessories C3I10T10 9.2.1.5 Mains filter NFI03/01& NFI03/03 for PSUP10D6 and PSUP20D6 Dimensional drawing: Bottom view Side view Front view Coined Earthing Symbol on both sides Top view Line Terminals Load Terminals Label Filter type Weight GND(I) Connection clamp NFI03/01 10mm NFI03/03 16mm...

  • Page 177: Mains Filter Nfi03/02

    Parker EME Compax3 Accessories 9.2.1.6 Mains filter NFI03/02 for PSUP10D6 Dimensional drawing: 192-120100 N16 C3I10T10 - December 2010...

  • Page 178: Motor Output Filter

    Compax3 Accessories C3I10T10 9.2.2. Motor output filter In this chapter you can read about: Motor output filter MDR01/04 ..................178 Motor output filter MDR01/01 ..................178 Motor output filter MDR01/02 ..................179 Wiring of the motor output filter ..................179 We offer motor output filters for disturbance suppression when the motor connecting cables are long (>20m): Order code for motor output filter (for Compax3S, Compx3M >20m motor cable) up to 6,3 A rated motor current...

  • Page 179: Motor Output Filter Mdr01/02

    Parker EME Compax3 Accessories 9.2.2.3 Motor output filter MDR01/02 up to 30A nominal motor current (1.1mH) Dimensional drawing: U1 V1 W1 + U2 V2 W2 + Weight: 5.8kg 9.2.2.4 Wiring of the motor output filter Compax3 Motor 192-120100 N16 C3I10T10 - December 2010...

  • Page 180: Mains Filters

    Compax3 Accessories C3I10T10 9.2.3. Mains filters In this chapter you can read about: Mains filter for PSUP30 ....................180 Mains filters serve for reducing the low-frequency interferences on the mains side. 9.2.3.1 Mains filter for PSUP30 Required mains filter for the PSUP30: 0.45 mH / 55 A We offer the following mains filters: LCG-0055-0.45 mH (WxDxH: 180 mm x 140 mm x 157 mm;...

  • Page 181: Connections To The Motor

    Parker EME Compax3 Accessories Connections to the motor In this chapter you can read about: Resolver cable ....................... 182 SinCos© cable ....................... 183 EnDat cable ........................184 Motor cable ........................184 Encoder cable ....................... 186 Under the designation "REK.." (resolver cables) and "MOK.."(motor cables) we can deliver motor connecting cables in various lengths to order.

  • Page 182: Resolver Cable

    Compax3 Accessories C3I10T10 9.3.1. Resolver cable REK42/.. Pin 1 Lötseite / solder side Compax3 (X13) Resolver Crimpseite / crimp side Lötseite 2x0,25 SIN+ SIN+ solder side SIN- Codiernut S = 20° SIN- 2x0,25 COS+ COS+ COS- COS- 2x0,25 REFres+ Ref+ REFres- Ref- 2x0,25...

  • Page 183: Sincos© Cable

    Parker EME Compax3 Accessories 9.3.2. SinCos© cable GBK24/..: Cable chain compatible Pin 1 Lötseite / solder side Crimpseite / crimp side SinCos Compax3 (X13) 2x0,25 SIN+ SIN+ Lötseite SIN- SIN- solder side 2x0,25 COS+ COS+ COS- COS- 2x0,25 DATA +485...

  • Page 184: Endat Cable

    Compax3 Accessories C3I10T10 9.3.3. EnDat cable GBK38/..: (cable chain compatible) Feedback Compax3 (X13) Pin 1 Sense+ Up(sens.) 0V(sens.) Sense- Lötseite VCCTemp 2x0,14 Lötseite / Crimpseite solder side Temp BU/BK BU 0,5 2x0,14 Clock+ WH/GN 0,5 Clock- CLK/ RD/BK YE/BK BN/GN BN/GN WH/GN WH/GN...

  • Page 185: Connection Of Terminal Box Mh145 & Mh205

    Parker EME Compax3 Accessories 9.3.4.1 Connection of terminal box MH145 & MH205 Terminal Assignment Phase U Phase V Phase W Protective earth terminal Brake (+ red for MH205) Brake (- blue for MH205) Additional designations can be found on the connection cable clamping board - motor (internal).

  • Page 186: Encoder Cable

    Compax3 Accessories C3I10T10 9.3.5. Encoder cable GBK23/..: Connection Compax3 - Encoder Pin 1 Compax3 (X11) Encoder Lötseite 2x0,14 solder side Lötseite / Crimpseite 2x0,14 2x0,14 2x0,5 Schirm auf Schirmanbindungselement Screen at screen contact 23 mm 2 mm 6 mm You can find the length code in the Order Code Accessories (see on page 166) 192-120100 N16 C3I10T10 - December 2010...

  • Page 187: External Braking Resistors

    Parker EME Compax3 Accessories External braking resistors In this chapter you can read about: Permissible braking pulse powers of the braking resistors ..........188 Dimensions of the braking resistors ................198 Danger! Hazards when handling ballast resistors! Housing temperature up to 200°C!

  • Page 188: Permissible Braking Pulse Powers Of The Braking Resistors

    Compax3 Accessories C3I10T10 9.4.1. Permissible braking pulse powers of the braking resistors In this chapter you can read about: Calculation of the BRM cooling time ................189 Permissible braking pulse power: BRM08/01 with C3S015V4 / C3S038V4 ....190 Permissible braking pulse power: BRM08/01 with C3S025V2 ........190 Permissible braking pulse power: BRM09/01 with C3S100V2 ........191 Permissible braking pulse power: BRM10/01 with C3S150V4 ........191 Permissible braking pulse power: BRM10/02 with C3S150V4 ........192...

  • Page 189: Calculation Of The Brm Cooling Time

    Parker EME Compax3 Accessories 9.4.1.1 Calculation of the BRM cooling time BRM04/01 (230V_3AC) 10000 F=20 F=10 F=0.5 1000 Braking time [s] F = Factor Cooling time = F * braking time Example 1: For a braking time of 1s, a braking power of 1kW is required. The Diagram shows the following: The required values can be found in the range between characteristic F = 0.5 and...

  • Page 190: Permissible Braking Pulse Power: Brm08/01 With C3S015V4 / C3S038V4

    Compax3 Accessories C3I10T10 9.4.1.2 Permissible braking pulse power: BRM08/01 with C3S015V4 / C3S038V4 BRM08/01 (480V) 10000 F=100 F=50 F=0.5 F=10 F=20 1000 Braking time [s] 9.4.1.3 Permissible braking pulse power: BRM08/01 with C3S025V2 BRM08/01 (230V) 10000 F=10 F=0.5 1000 Braking time [s] 192-120100 N16 C3I10T10 - December 2010...

  • Page 191: Permissible Braking Pulse Power: Brm09/01 With C3S100V2

    Parker EME Compax3 Accessories 9.4.1.4 Permissible braking pulse power: BRM09/01 with C3S100V2 BRM09/01 (230V_3AC) 10000 F=20 F=10 F=0.5 1000 Braking time [s] 9.4.1.5 Permissible braking pulse power: BRM10/01 with C3S150V4 BRM10/01 (400/480V) 100000 F=100 F=50 F=10 F=20 F=0.5 10000 1000...

  • Page 192: Permissible Braking Pulse Power: Brm10/02 With C3S150V4

    Compax3 Accessories C3I10T10 9.4.1.6 Permissible braking pulse power: BRM10/02 with C3S150V4 BRM10/02 (400/480V) 100000 F=10 F=0.5 10000 1000 Braking time [s] 9.4.1.7 Permissible braking pulse power: BRM05/01 with C3S063V2 BRM05/01 (230V) 10000 F=20 F=10 F=0.5 1000 Braking time [s] 192-120100 N16 C3I10T10 - December 2010...

  • Page 193: Permissible Braking Pulse Power: Brm05/01 With C3S075V4

    Parker EME Compax3 Accessories 9.4.1.8 Permissible braking pulse power: BRM05/01 with C3S075V4 BRM05/01 (400/480V) 100000 F=100 F=50 F=20 10000 F=10 F=0.5 1000 Braking time [s] 9.4.1.9 Permissible braking pulse power: BRM05/02 with C3S075V4 BRM05/02 (400/480V) 100000 F=50 F=100 F=20 10000 F=0.5...

  • Page 194: Permissible Braking Pulse Power: Brm04/01 With C3S150V2

    Compax3 Accessories C3I10T10 9.4.1.10 Permissible braking pulse power: BRM04/01 with C3S150V2 BRM04/01 (230V_3AC) 10000 F=20 F=10 F=0.5 1000 Braking time [s] 9.4.1.11 Permissible braking pulse power: BRM04/01 with C3S300V4 BRM04/01 (400V) 100000 F=100 F=50 F=20 F=10 F=0.5 10000 1000 Braking time [s] 192-120100 N16 C3I10T10 - December 2010...

  • Page 195: Permissible Braking Pulse Power: Brm04/02 With C3S150V2

    Parker EME Compax3 Accessories 9.4.1.12 Permissible braking pulse power: BRM04/02 with C3S150V2 BRM04/02 (230V) 10000 F=20 F=10 F=0.5 1000 Braking time [s] 9.4.1.13 Permissible braking pulse power: BRM04/02 with C3S300V4 BRM04/02 (400V) 100000 F=100 F=50 F=10 F=0.5 F=20 10000 1000...

  • Page 196: Permissible Braking Pulse Power: Brm04/03 With C3S300V4

    Compax3 Accessories C3I10T10 9.4.1.14 Permissible braking pulse power: BRM04/03 with C3S300V4 BRM04/03 (400V) 100000 F=100 F=50 F=20 F=10 F=0.5 10000 1000 Braking time [s] 9.4.1.15 Permissible braking pulse power: BRM11/01 with C3H0xxV4 BRM11/01 (400V/480V) 100000 F=10 F=50 F=20 F=0.5 10000 1000 Braking time [s] 192-120100 N16 C3I10T10 - December 2010...

  • Page 197: Permissible Braking Pulse Power: Brm12/01 With C3H1Xxv4

    Parker EME Compax3 Accessories 9.4.1.16 Permissible braking pulse power: BRM12/01 with C3H1xxV4 BRM12/01 (400V/480V) 100000 F=50 F=20 F=10 F=0.5 10000 1000 Braking time [s] 9.4.1.17 Permissible braking pulse power: BRM13/01 with PSUP10D6 on request 9.4.1.18 Permissible braking pulse power: BRM14/01 with...

  • Page 198: Dimensions Of The Braking Resistors

    Compax3 Accessories C3I10T10 9.4.2. Dimensions of the braking resistors In this chapter you can read about: BRM8/01braking resistors ....................198 BRM5/01 braking resistor ....................198 Braking resistor BRM5/02, BRM9/01 & BRM10/01 ............198 Ballast resistor BRM4/0x and BRM10/02 ...............199 Braking resistor BRM11/01 & BRM12/01 ...............199 Ballast resistor BRM13/01 &...

  • Page 199: Ballast Resistor Brm4/0X And Brm10/02

    Parker EME Compax3 Accessories 9.4.2.4 Ballast resistor BRM4/0x and BRM10/02 Dimensional drawing: 1: thermal overcurrent relay Dimensions in mm: Size: BRM4/01 BRM4/02 BRM4/03 & BRM10/02 9.4.2.5 Braking resistor BRM11/01 & BRM12/01 Dimensional drawing: Ø10,5 Dimensions in mm: BRM11/01 BRM12/02 Weight...

  • Page 200: Ballast Resistor Brm13/01 & Brm14/01

    Compax3 Accessories C3I10T10 9.4.2.6 Ballast resistor BRM13/01 & BRM14/01 Dimensional drawing: 26±0,2 C (5 : 1) Stated in mm 192-120100 N16 C3I10T10 - December 2010...

  • Page 201: Condenser Module C4

    Parker EME Compax3 Accessories Condenser module C4 Order code condenser module for C3S300V4 1100µF Modules Technical Characteristics Type Capacity Cable length Module C4 1100µF ~30 cm Dimensions in mm Module C4 ∅ 6 192-120100 N16 C3I10T10 - December 2010...

  • Page 202: Operator Control Module Bdm

    Duplication of device properties and IEC61131-3 program to another Compax3  with identical hardware. Additional information can be found int he BDM manual This can be found on the  Compax3 CD or on our Homepage: BDM-manual (http://divapps.parker.com/divapps/EME/EME/Literature_List/dokumentatio nen/BDM.pdf). 192-120100 N16 C3I10T10 - December 2010...

  • Page 203: Eam06: Terminal Block For Inputs And Outputs

    Parker EME Compax3 Accessories EAM06: Terminal block for inputs and outputs Order Code terminal block for I/Os without luminous indicator for X11, X12, X22 for I/Os with luminous indicator for X12, X22 The terminal block EAM06/.. can be used to route the Compax3 plug connector X11 or X12 for further wiring to a terminal strip and to a Sub-D plug connector.
  • Page 204 Compax3 Accessories C3I10T10 Cable plan SSK23/..: X11 to EAM 06/01 Compax3 I/O Modul Pin 1 Pin 1 Lötseite solder side Lötseite GYPK GYPK RDBU RDBU WHGN WHGN BNGN BNGN WHYE WHYE YEBN YEBN WHGY WHGY GYBN GYBN 23 mm 2 mm 6 mm Cable plan SSK24/..: X12 to EAM 06/xx Compax3...

  • Page 205: Interface Cable

    Parker EME Compax3 Accessories Interface cable In this chapter you can read about: RS232 cable ........................205 RS485 cable to Pop ....................... 206 I/O interface X12 / X22 ....................207 Ref X11 ......................... 207 Encoder coupling of 2 Compax3 axes ................208 Modem cable SSK31 .....................

  • Page 206: Rs485 Cable To Pop

    Compax3 Accessories C3I10T10 9.8.2. RS485 cable to Pop SSK27: Connection Pop - Compax3 - Compax3 - ... Länge / Length B Länge / Length A Compax3_n Länge / Length B Pin 1 Pin 1 Compax3_2 Pin 1 Compax3_1 Pin 1 CHA+ TxD_RxD Lötseite...

  • Page 207: I/O Interface X12 / X22

    Parker EME Compax3 Accessories 9.8.3. I/O interface X12 / X22 SSK22/..: Cable for X12 / X22 with flying leads Compax3 Pin 1 Lötseite solder side GYPK GYPK RDBU RDBU WHGN WHGN BNGN BNGN WHYE WHYE YEBN YEBN WHGY WHGY GYBN...

  • Page 208: Encoder Coupling Of 2 Compax3 Axes

    Compax3 Accessories C3I10T10 9.8.5. Encoder coupling of 2 Compax3 axes SSK29/..: Cable from Compax3 X11 to Compax3 X11 Pin 1 Pin 1 von Compax3 (X11) zu Compax3 (X11) from Compax3 (X11) to Compax3 (X11) Lötseite Lötseite 2x0,25 solder side solder side 2x0,25 2x0,25 2x0,25...

  • Page 209: Modem Cable Ssk31

    Parker EME Compax3 Accessories 9.8.6. Modem cable SSK31 SSK31/.. Pin 1 Pin 1 Lötseite Lötseite Compax3 (X10) solder side solder side Modem Schirm großflächig auf Gehäuse legen Schirm großflächig auf Gehäuse legen Place sheath over large area of housing Place sheath over large area of housing brücken (Litze 0,25)

  • Page 210: 10. Technical Characteristics

    Technical Characteristics C3I10T10 10. Technical Characteristics Mains connection Compax3S0xxV2 1AC Controller type S025V2 S063V2 Supply voltage Single phase 230VAC/240VAC 80-253VAC / 50-60Hz Input current 6Arms 13Arms Maximum fuse rating per device 10 A (MCB miniature 16A (automatic circuit (=short circuit rating) circuit breaker, K breaker K) characteristic)
  • Page 211 Parker EME Technical Characteristics Mains connection PSUP10D6 Device type PSUP10 230V 400V 480V 230VAC ±10% 400VAC ±10% 480VAC ±10% Supply voltage 50-60Hz 50-60Hz 50-60Hz Rated voltage 3AC 230V 3AC 400V 3AC 480V Input current 22Arms 22Arms 18Arms Output voltage 325VDC ±10% 565VDC ±10%...
  • Page 212 Technical Characteristics C3I10T10 Mains connection Compax3HxxxV4 3*400VAC Device type Compax3 H050V4 H090V4 H125V4 H155V4 Three-phase 3*400VAC Supply voltage 350-528VAC / 50-60Hz Input current 66Arms 95Arms 143Arms 164Arms Output current 50Arms 90Arms 125Arms 155Arms Maximum fuse rating per 100A 160A 200A device(=short circuit rating) JDDZ Class K5 or H...
  • Page 213 Parker EME Technical Characteristics Output data Compax3S0xx at 1*230VAC/240VAC Controller type S025V2 S063V2 Output voltage 3x 0-240V 3x 0-240V Nominal output current 2.5Arms 6.3Arms Pulse current for 5s 5.5Arms 12.6Arms Power 1kVA 2.5kVA Switching frequency 16kHz 16kHz Power loss for In...
  • Page 214 Technical Characteristics C3I10T10 Output data Compax3Mxxx at 3*230VAC Device type Compax3 M050D6 M100D6 M150D6 M300D6 Input voltage 325VDC ±10% Output voltage 3x 0-230V (0...500Hz) Nominal output current 5Arms 10Arms 15Arms 30Arms Pulse current for 5s* 10Arms 20Arms 30Arms 60Arms Power 2kVA 4kVA 6kVA...
  • Page 215 Parker EME Technical Characteristics Output data Compax3Hxxx at 3*400VAC Controller type H050V4 H090V4 H125V4 H155V4 Output voltage 3x 0-400V Nominal output current 50Arms 90Arms 125Arms 155Arms Pulse current for 5s * 75Arms 135Arms 187.5Arms 232.5Arms Power 35kVA 62kVA 86kVA 107kVA...
  • Page 216 Technical Characteristics C3I10T10 Resulting nominal and peak currents depending on the switching frequency Compax3S0xxV2 at 1*230VAC/240VAC Switching S025V2 S063V2 frequency* 16kHz 2.5A 6,3A 5.5A 12,6A (<5s) peak 32kHz 2.5A 5.5A (<5s) 5.5A 12,6A peak Compax3S1xxV2 at 3*230VAC/240VAC Switching S100V2 S150V2 frequency* 8kHz (<5s)
  • Page 217 Parker EME Technical Characteristics Resulting nominal and peak currents depending on the switching frequency Compax3MxxxD6 at 3*400VAC Switching M050D6 M100D6 M150D6 M300D6 frequency* 8kHz (<5s) 10A peak 16kHz 3.8A 7.5A (<5s) 7.5A peak 32kHz 2.5A 3.8A (<5s) 5A 7.5A peak...
  • Page 218 Technical Characteristics C3I10T10 Resolution of the motor position For option F10: Resolver Position resolution: 16 Bits (= 0.005°)  Absolute accuracy: ±0.167°  For option F11: SinCos © Position resolution: 13.5 Bits / Encoder sine period  => 0.03107°/encoder resolution For option F12: Maximum position resolution ...
  • Page 219 Parker EME Technical Characteristics Special encoder systems for direct Option F12 drives Sine-Cosine signal (max. 5Vss*; typical Analog hall sensors  1Vss) 90° offset U-V signal (max. 5Vss*; typical 1Vss)  120° offset. Sine-Cosine (max. 5Vss*; typical 1Vss) Encoder ...
  • Page 220 Technical Characteristics C3I10T10 Braking operation Compax3S0xxV2 1AC Controller type S025V2 S063V2 Capacitance / storable energy 560µF / 15Ws 1120µF / 30Ws Minimum braking- resistance 100Ω 56Ω Recommended nominal power rating 20 ... 60W 60 ... 180W Maximum continuous current Braking operation Compax3S1xxV2 3AC Controller type S100V2 S150V2...
  • Page 221 Parker EME Technical Characteristics Ballast resistors for Compax3 Ballast resistor (see on page Device Rated output 187) BRM08/01 (100Ω) Compax3S025V2 60 W Compax3S015V4 Compax3S038V4 BRM05/01 (56Ω) Compax3S063V2 180 W Compax3S075V4 BRM05/02 (56Ω) Compax3S075V4 570 W BRM10/01 (47Ω) Compax3S150V4 570 W BRM10/02 (470Ω)
  • Page 222 Technical Characteristics C3I10T10 Size / weight Compax3S Controller type Dimensions Weight [kg] HxWxD [mm] Compax3S025V2 191 x 84 x 172 Compax3S063V2 191 x 100 x 172 Compax3S015V4 248 x 84 x 172 Compax3S100V2 248 x 115 x 172 Compax3S150V2 248 x 158 x 172 Compax3S038V4 248 x 100 x 172 Compax3S075V4...
  • Page 223 Parker EME Technical Characteristics Safety technology Compax3S Safe torque-off in accordance with EN For implementation of the “protection  ISO 13849: 2008, Category 3, PL d/e against unexpected start-up” function Certified. described in EN1037. Test mark IFA 1003004 Please note the circuitry examples (see ...
  • Page 224 Technical Characteristics C3I10T10 UL certification for Compax3S conform to UL: according to UL508C  Certified E-File_No.: E235342  The UL certification is documented by a "UL" logo on the device (type specification plate). “UL” logo: UL-approval for PSUP/Compax3M conform to UL: according to UL508C ...
  • Page 225 Parker EME Technical Characteristics Cooling Compax3S and Compax3H Cooling mode: C3S025V2 ... S150V4: Convection C3S300V4 & C3H: Forced air ventilation with fan in the heat dissipator Air flow rate:459m ³ /h (C3H) Supply: C3S300V4, C3H050, C3H090 internal C3H125, C3H155 external 220/240VAC: 140W, 2.5µF, Stator - 62Ω...
  • Page 226 Technical Characteristics C3I10T10 EC directives and applied harmonized EC norms EC low voltage directive EN 61800-5-1, Standard for electric power 2006/95/EG drives with settable speed; requirements to electric safety EN 60664-1, isolation coordinates for electrical equipment in low-voltage systems EN 60204-1, machinery norm partly applied EC-EMC-directive EN 61800-3, EMC standard 2004/108/EC...

  • Page 227: 11. Index

    Parker EME Index 11. Index Circuit: • 84 ± COM port protocol • 154 Command interface • 103 ±10V analog current setpoint • 134 Command value release X12/7= • 66 ±10V analog current setpoint commanding and Communication • 144 encoder emulation • 106 Communication Compax3M •...
  • Page 228 Index C3I10T10 Connector and pin assignment C3S • 29 General hazards • 14 Control Loop Dynamics • 129 Control voltage 24 VDC • 31 Control voltage 24 VDC C3H • 56 I/O interface X12 / X22 • 207 Control voltage 24VDC / enable connector X4 Important terms and explanations •...
  • Page 229 Safe torque off • 76 Packaging, transport, storage • 12 Safe torque off basic function • 85 Parker servo motors • 170 Safe torque off description • 85 PC - PSUP (Mains module) • 60 Safety function - STO (=safe torque off) • 76 PC <->...
  • Page 230 Index C3I10T10 Special safety instructions • 15 X1 • 33 Status LEDs • 26, 27 X10 • 59 Status values • 163 X11 • 63 Step/Direction Input 24V • 104, 105 X12 • 64 Step/Direction Input RS422 • 104, 112 X13 •...

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