Summary of Contents for Rockwell Automation Allen-Bradley CENTERLINE 800
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CENTERLINE 800 A One- High Cabinet, Standard and Arc-Resistant Enclosure Bulletin Numbers 1512A, 1512AT, 1512DM, 1512M User Manual Original Instructions...
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If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
Added Appendix D, Integrated Protective Maintenance Grounding device Added History of Changes About This Publication This document pertains to the Rockwell Automation® Bulletin 1512A medium voltage (MV) controller. The Bulletin 1512A structure provides one complete MV controller unit. The product Bulletin numbers that are covered by this document are: •...
A nameplate is attached to the right-side flange of the structure (Figure 1). See the nameplate for information such as series number, section number, NEMA (National Electrical Manufacturers Association) enclosure type, unit ratings, and bus ratings. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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2) with unit motor application information. Figure 2 - Typical Unit Nameplate Refer to these nameplates whenever you contact Rockwell Automation for assistance. Be prepared to provide such information as series number, structure series, unit series, diagram schematic, and catalog number.
2. Move the isolation switch handle to the OFF position. 3. Unscrew the locking 3/8-1.75 bolts for the upper right-hand MV door. The door is now released. 4. Open the upper right-hand MV door by swinging it open. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
Many jurisdictions require an engineer from the local area to review the design. Seismic qualification does not indicate that the equipment will function properly after a seismic event. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
Front Access – Top Incoming Load Cables on page 15 Front Access – Bottom Incoming Line Cables on page 6. Secure the right section to the floor using ½ in. (M12) floor mounting- bolts (see Anchoring on page 12). Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
3. When the rear bus cover is removed, you see the three power bus bars and grounding bus (Figure Figure 7 - Access to Power Bus From Side and Rear Cabinet, typical Side Bus Access Cover Center Rear Bus Access Cover Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
2. Open the low-voltage cell door (see page 11). 3. Open the medium-voltage cell doors (see page 11). 4. Remove the 1/4-20 self-tapping screws from the low voltage panel if installed. Installed for shipment purposes – Figure Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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Figure 11 - Access to Power Bus with Low Voltage Panel Rotated 1/4-20 Self-tapping Screws Bus Access Barriers 8. Remove the retaining 1/4-20 self-tapping screws from removable bus access barrier. The incoming cable connections to main bus are exposed (see Figure 12). Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
(top exit cables configuration shown) ATTENTION: Make sure that all barriers are installed before re- energizing the equipment. Failure to do so can result in electrical faults, damage equipment, or severe injury to personnel. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
6. Reinstall the current transformer barrier and reassemble the cabinet. Figure 14 - Access to Load Cable Conduit Openings (Top Exit Configuration Shown) Current Transformer Bottom-exit removable load cable conduit-plate Control Cable Conduit Opening Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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Figure 16 - Routing of Load Cables (Top exit shown) Current Transformer ATTENTION: Install all barriers before re-energizing the equipment. Failure to do so can result in electrical faults and damage equipment or severe injury to personnel. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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Chapter 1 Installation - Standard Enclosure Figure 17 - Load Cable Conduit Openings, Top Exit Roof Plan Line Cable Conduit Opening. Load Conduit Opening. Control Wire Conduit Opening. Front Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
Chapter Installation – Arc Resistant Enclosure This installation section contains information on the Rockwell Automation® ArcShield™ arc resistant enclosure. For information on the installation site preparation, see General IMPORTANT Handling Procedures for MV Products, publication MV-QS050. The levelness of floors must meet the levelness specification that is outlined in this document.
14. Turn all black release handles counterclockwise 90°(to a 3 o’clock position). Failure to place the black handles in this position render the cabinet arc resistant capabilities ineffective. See Figure 19 on page Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
See Dimension Drawing provided with order documentation for IMPORTANT additional details that are related to cabinet floor plan. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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Access the rear clearance holes by removing the rear covers of the starter. If rear access is not available, refer to Front Access – Top Entry on page Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
ATTENTION: The rear cover plates are made from 12 gauge metal and are mounted in board of the main structure. The cover drops inside if care is not taken as you remove the mounting bolts. 2. Remove the center rear bus access-cover. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
(see Figure 23 Figure 24). This connection must be maintained to ensure unit arc resistant performance. Figure 23 - ArcShield Side Bus Access Cover Warning Label Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
4. Using a flat head screw driver, turn the 1/4 turn fasteners that hold the low voltage panel, counterclockwise, to swing open the panel (see Figure 25). Figure 25 - Low Voltage Panel Remove 1/4 turn fasteners Remove self-tapping screws Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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Figure 27 - Removal of Access Panel with Low Voltage Panel Rotated Door can Latch Swing Open Low Voltage Panel Access Door Remove bolts securing this access door 9. Remove the insulating barrier. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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The current transformers can be positioned for top or bottom cable IMPORTANT exit. Follow the appropriate procedure that is described for your starter configuration. Load cable size must not exceed 1-1000 MCM, 2-750 MCM, 3-500 IMPORTANT MCM, or 4-500 MCM per phase. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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15. Connect cable shields (if present) to the ground lug. 16. Install all barriers and reassemble the cabinet. Figure 30 - Load Cable Conduit Openings, Arc Resistant Cabinet (Top Exit cable configuration is shown with plenum) Roof Plan Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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1.00 [25] x 30 [76] Non-removable Sill Channels. ATTENTION: Make sure that all barriers are installed before re- energizing the equipment. Failure to do so can result in electrical faults, damage to equipment, or serious injury to personnel. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
Place bus clamps on the rear side of each main horizontal bus or IMPORTANT splice bar, as viewed from the front of the unit, see Figure Figure 33, or Figure Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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Figure 34 - Typical 3000 A Power Bus Splicing Configuration (Viewed from Front of Cabinet) Bus Support Bus Clamp Main Horizontal Power Bus Flat Washer Lock Washer Power Bus Splice Bars Hex Nut Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
Ground Bus Support Flat Washer Main Ground Bus ATTENTION: Install all barriers before re-energizing the equipment. Failure to do so can result in electrical faults, damage to equipment, or severe injury to personnel. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
6. Connect the ground wire to the ground bus lug. 7. Connect any external control wires to the control panel terminal blocks in the low voltage compartment. See the wiring diagrams that are received with your order. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
5000 megohms or greater (phase to ground). Start-up Procedure Vacuum Contactor Inspection See publication 1502-UM054 for information on pre-energization inspection, vacuum bottle integrity test, and insulation resistance test. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
4. Remove any metal filings or loose hardware from around the magnetic cores of the vacuum contactor. Debris is attracted to the coil when it is energized and could prevent the contactor from closing properly. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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Customer must program/configure Intellivac before Close M-IV start-up Intellivac Module Vacuum Contactor Auxiliary-input Contactor Status Intellivac Module Closing Coil Output Intellivac Module External Capacitor Input Main Contactor Intellivac Module M-IV Intellivac Module Trip Coil Output Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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HC Holding Coil K M L Legend Economizing Customer Wiring Contactor (CR2) Low Voltage Door-mount Device Start Stop Main Contactor Remove jumper when connecting Contactor (CR1) Remote Equipment IEEE Number for Protection Device Remote Equipment Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
If you cannot obtain such tools, contact the Rockwell Automation sales office in your area for assistance. If you cannot obtain the required tools, contact the Rockwell Automation sales office in your area for assistance. Tool...
1. To depress the door interlock lever in a downward movement, use a screwdriver, or other tool 2. Hold the lever down while moving the handle to the ON (closed) position. Figure 39 - Door Interlock Lever Door Interlock Lever Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
Push the START button on the unit or at a remote location. Both operate the contactor electrically. f. Disengage the contactor and move the control switch to the OFF position. Disconnect the external power supply. g. Complete Power Lockout Procedure on page 43 Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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Verify that they are voltage free (see Figure 42). 7. Check for line-side voltage at the top vacuum bottle terminals. 8. Check for load-side voltage at the bottom vacuum bottle terminals. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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Check ISa incoming line voltage here 11. When all power circuits are verified to be voltage free, move the isolation switch handle back to the OFF position. The unit is now safe to service. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
ATTENTION: The fuses can be hot for up to one hour after operating. Verify the temperature before handling and use insulated hand protection if needed. Failure to do so can result in burns. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
4. Remove the nylon contactor bushing 1/4-20 retaining-screw (12 lb•ft [15 N•m]) from the contactor interlock lever. Slide the contactor interlock rod and the nylon contactor bushing out of the groove in the contactor interlock lever (see Figure 45). Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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ATTENTION: The retaining screw is critical to the mechanical integrity of the isolation switch. It is important to make sure that this screw is installed during reassembly. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
7. Tighten the nylock nut until it is snug against the contactor interlock lever. Do not overtighten the nylock nut as it moves the interlock lever and reduce the gap. Proceed to Step 11. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
Minimum Overlap 3 mm (0.125 in.) Switch Interlock Lever 14. Open the contactor. Verify that the interlock lever and the rod move freely and that the return springs move the assembly back to the starting position. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
The blades must also be within 1.5 mm (0.06 in.) of the ground bar (see Figure 41). When the isolation switch handle is in the ON position, the blades must fully engage the incoming line stabs. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
6. To reinstall the auxiliary contact, reverse the procedure. 7. Make sure that the contact is correctly positioned into the contact carrier (see Figure 52). Figure 52 - Auxiliary Contact Orientation D Head Fastener Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
4. Insert a 6.35 mm (1/4 in.) diameter pin into the cam groove between the cam follower and the end of the cam groove. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
(1/4 in.) clearance between the end of the cam groove and the follower pin for both cams. 7. Verify that auxiliary contact ISb is closed when isolation switch is open. Verify that ISb contact is open when isolation switch is closed. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
Failure to do so can result in severe burns, injury, or death. 1. Remove the two #10-32 self-tapping screws (2.7 lb•ft [3.6 N•m]) from the Z-clip and remove the Z-clip. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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ATTENTION: The Z-clip assembly must be reassembled to help ensure the interlocking mechanism functions properly. Failure to do so lets personnel access live medium voltage parts and can cause severe burns, injury, or death. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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Z-clip. 13. Using the #10-32 self-tapping screws, reattach the Z-clip (2.7 lb•ft [3.6 N•m]). 14. Complete steps 5…10 at the earliest opportunity to confirm that the Z-clip assembly is correctly installed. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
See dimensional drawings for specific fuse type and size. Bolt-on or clip-on fuses are available for various load sizes. Contact Rockwell Automation for details. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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Chapter 5 Spare Parts Notes: Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
• The medium-voltage power cell doors must be properly secured by using both the handle mechanism and the door bolts (refer to instruction label on the power cell door and in Chapter 3). Failure to do so voids the arc resistance integrity. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
Extensions can be added to the plenum. The extensions can allow the arc flash energy and plasma gases to be safely vented to an area further away from the ArcShield line-up. Figure 57 - Elements of the ArcShield Plenum Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
Make sure that adequate space is provided around the plenum exhaust, as outlined in Figure 59 through Figure Equipment in the area of the plenum exhaust point can be damaged IMPORTANT or destroyed. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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Minimum H = 3.5 m (138 in.) • Minimum L = 1.2 m (47 in.) • Minimum Volume of space that is required for safe pressure relief: - X *Y* H = 11 m (390 cubic feet) Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
A chain link fence is a suitable barrier material. Equipment that consists of more than four vertical sections that are bolted together can require additional plenum exits. Rockwell Automation® provides guidance on requirements for additional plenum exits when required.
There is no access to personnel while equipment is energized. • Area is free of flammable material or vapors. • Make sure that adequate space is provided around the chimney exhaust as outlined in Figure Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
Plan the location where the plenum exhausts (refer to Appendix Equipment in the area of the plenum exhaust can be damaged or destroyed. Mark the plenum exhaust area as a Hazardous Zone, and labeled per Figure Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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Connected to the last Plenum on Connected to the last Plenum on Connected to the last Plenum on the exhaust end of the “line-up” the exhaust end of the “line-up” the exhaust end of the “line-up” Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
Plenum components that are not directly mounted to the tops of the MV enclosures, must have additional mounting support. This requirement includes the Extension components and 90° Elbow Sections (refer to STEP 7 – Additional Mounting Support on page 76). Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
Failure to reinstall this hardware makes the arc resistance of the cabinet ineffective and could subject personnel to the possibility of severe burns, injury, or death. Do not remove the four corner fasteners (Figure 67). IMPORTANT Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
Use hand tools only. Figure 68 - Plenum Placement Use recommended torque value for 1/4-20 fasteners Use silicone caulking generously to fill any air gaps when the Plenum is securely mounted in place. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
Figure 65). Figure 70 - Sequence of Final Assembly End Cover Plate The end cover plate must be mounted on the closed end of the line-up using 5/16 in. hardware (see Figure 70). Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
Elbow Assembly hardware in the following sequence: Step 5A – See Figure 74 Step 5B – See Figure 75 Step 5C – See Figure 76 The screen cover plate is attached in Figure Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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Section using 5/16 in. hardware. 36 in. Extensions Figure 76 illustrates what the extension/elbow assembly should resemble when finished. Use silicone caulking generously to fill any air gaps when the Plenum is securely mounted in place. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
Extension Assembly Attach the Extension/Elbow assembly through the fastener holes on the inside flange of the Plenum. Install the front duct section and fasten it through the holes on the outside flanges. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
During an arc fault, the plenum is subjected to a brief high-pressure shock wave. The Extension/Elbow assembly can experience dynamic loading. It is important to account for dynamic loading when selecting the means of support and materials. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
WHILE EQUIPMENT ENERGIZED. EST SOUS TENSION. - FREE OF OBSTRUCTIONS - DÉMUNI D’OBSTRUCTIONS (REFER TO USER MANUAL). (RÉFÉRER AU MANUEL) SEVERE INJURY OR RISQUE DE BLESSURES DEATH MAY RESULT. CORPORELLES GRAVES OU MÊME LA MORT. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
Failure to reinstall this hardware makes the arc resistance of the cabinet ineffective and could subject personnel to the possibility of severe burns, injury, or death. IMPORTANT Do not remove the four corner fasteners (Figure Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
(12 lb•ft [15N•m]). Figure 82 - Chimney Placement Use recommended torque value for 1/4-20 fasteners Use silicone caulking generously to fill any air gaps when the chimney is securely mounted in place. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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Appendix C ArcShield Chimney Installation Instructions Notes: Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
Typical Controller Single Line showing the optional IPMG Main Power and Ground Bus R/E Type IPMG Manual Procedure to Close T1, T2, T3 Motor Terminals Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
The rotational angle of the switch handle is approximately 180° to engage or disengage the grounding action of the IPMG device. 1512A Cabinet with 800 A IPMG Showing the Operating Handle Engaged in Drive Mechanism Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
4. Verify the CLOSED position of the IPMG device by viewing the blade positions through the standard viewing window. Close the IPMG Device from an Open Position (1512A Cabinet with 800 A IPMG) Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
There is a secondary position indicator where the operating handle is used. The graphic below details the location of the indicator that shows you what position the IPMG device is in. Secondary Position Indicator Secondary Position Indicator Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
Contacts available (optional) 4-Form C 110/120V AC 220/240V AC Breaking capacity >5000 electrical operations 125V DC 250V DC 0.15 UL code Mechanical life (operations) 3,000,000 (1) When time constant is < 40 ms. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
Quantity of mounting holes Mounting hole (slotted) diameter 9 x 18 mm (0.4 x 0.7 in.) (1) The wave-shape must be 1.2/50 µs similar to those as defined in IEC 60060-1 and UL 347. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
IPMG device, and are not broken, distressed, or frayed. Spare Parts Spare Parts Part Part No. Replacement auxiliary switch (two form C contacts) PN-125139 Operating handle PN-612406 Nyogel 759G contact lubricant 80158-357-51 Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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Appendix D Integrated Protective Maintenance Grounding Device Notes: Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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Contacts (ISa Auxiliary Contacts shown). Added part numbers 80178-750-51, 80158-147-52, PN-272006. Increased the unit quantity of PN-272006 Added 50 kA to ArcShield™ Unit Information. Added Attention and Warning Tables. Added Attention and Warning Tables. Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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Appendix E History of Changes Notes: Rockwell Automation Publication 1512A-UM102D-EN-P - August 2021...
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CENTERLINE 800 A One-High Cabinet, Standard and Arc-Resistant Enclosure User Manual Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource Description Medium Voltage Contactor 800 A, 2400…7200V (Series F) User Manual, Provides information on handling, installing, maintaining, and troubleshooting 800 A...
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At the end of life, this equipment should be collected separately from any unsorted municipal waste. Rockwell Automation maintains current product environmental information on its website at rok.auto/pec. Allen-Bradley, ArcShield, CENTERLINE, expanding human possibility, IntelliVAC, and Rockwell Automation are trademarks of Rockwell Automation, Inc. EtherNet/IP is a trademark of ODVA, Inc.
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