Related Manuals for Baker Hughes Druck Dry PTC 200
Summary of Contents for Baker Hughes Druck Dry PTC 200
- Page 1 Dry PTC 200 Dry PTC 700 Liquid PTC 165(i) Liquid PTC 255(i) Temperature Calibrators Instruction Manual Druck.com...
- Page 3 For technical advice contact Druck or subsidiary manufacturer of this product. A qualified technician must have the necessary technical knowledge, documentation, special test equipment and tools to carry out the required work on this equipment. Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | i...
- Page 4 If you need more information on the collection, reuse, and recycling systems, please contact your local or regional waste administration. Please visit the link below for take-back instructions and more information about this initiative. https://qrco.de/dsweee Copyright 2022 Baker Hughes Company. ii | PTC Temperature Calibrators–English...
- Page 5 Proportional Integral Differential Primary Variable Set Point Reference Relative Humidity Set Point Room Temperature Universal Serial Bus Volts Volt Ampere °C Degrees Celsius °C/min Degrees Celsius per minute °F Degrees Fahrenheit Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | iii...
- Page 6 Copyright 2022 Baker Hughes Company. iv | PTC Temperature Calibrators–English...
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Page 7: Table Of Contents
Switching On, Cool Down and Switching Off 4.4.1 Switching On 4.4.2 Cooling Down the Calibrator 4.4.3 Switching Off User Interface Main Window Display Range Toolbar Test Task Select Test Task Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | v... - Page 8 11.3.2 Vent Grilles for Inlet Air 11.3.3 Inserts 11.3.4 Micro Bath 11.4 Return Goods/Material Procedure 11.4.1 Safety Precautions Decommissioning and Disposal 12.1 Before Decommissioning 12.2 Decommissioning 12.3 Disposal of Calibration Liquid 12.4 Disposal of Calibrator Copyright 2022 Baker Hughes Company. vi | PTC Temperature Calibrators–English...
- Page 9 13.5 Liquid PTC 255(i) Specification 13.6 Integrated Measuring Instrument 13.7 Heating and Cooling Times 13.7.1 Dry PTC 200 13.7.2 Dry PTC 700 13.7.3 Liquid PTC 165(i) 13.7.4 Liquid PTC 255(i) Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | vii...
- Page 10 Copyright 2022 Baker Hughes Company. viii | PTC Temperature Calibrators–English...
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Page 11: Description
The temperature calibrators are delivered in special protective packaging. Save the packaging for returning the instrument safely to the manufacturer for calibration or repair. Carefully unpack the unit to prevent any damage. Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 1... -
Page 12: Intended Purpose
1.4 Warranty The calibrator is under guarantee for 12 months from the date of delivery for construction errors or material defects. The guarantee is limited to repair or replacing the calibrator. Copyright 2022 Baker Hughes Company. 2 | PTC Temperature Calibrators–English... -
Page 13: Exclusion Of Liability
Never leave the calibrator unattended when it is in operation or in the cooling phase. • Do not remove or destroy type plates or other markings on the calibrator, or the warranty is rendered null and void. Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 3... -
Page 14: Special Safety Instructions
Before using calibration liquids, read the entire safety data sheet thoroughly. Pay particular attention to the information on the physical and chemical properties. Only use calibration liquids that are suitable for the required temperature range and which are not flammable. Copyright 2022 Baker Hughes Company. 4 | PTC Temperature Calibrators–English... -
Page 15: Water
Please follow the safety data sheet of the mineral oil used. • The safety instructions for silicone oil apply equally to mineral oils as well. The same also applies to the corresponding sections for silicone oil in this operating manual. Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 5... -
Page 16: Construction And Function
/ micro bath. Some models contain cooling elements. These allow the temperature to be regulated below room temperature. Copyright 2022 Baker Hughes Company. 6 | PTC Temperature Calibrators–English... -
Page 17: Integrated Measurement Instrument
TC A / B Thermocouple input. +24V out Transmitter supply. mA in Current measurement. V in Voltage measurement. Signal common (ground). Functional earth connection. ext. Ref. External reference sensor connection. Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 7... -
Page 18: Function
The calibrator heats or cools the dry block, or calibration liquid, to the set point temperature. As soon as the temperature is stable, the DUT can be calibrated. Repeat step 3 for all of the required calibration set points. Copyright 2022 Baker Hughes Company. 8 | PTC Temperature Calibrators–English... -
Page 19: Test Tasks
Commissioning includes the installation, electrical connections, preparation for the calibration as well as correct switching on and off of the calibrator. Further, a visual inspection for damage is required before use. The required steps are described in the following sections. Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 9... -
Page 20: Operating Conditions
4.2.1 Electrical Connection Procedure Insert the mains cable into the mains inlet socket of the calibrator. Insert the plug of the mains cable in a suitable mains outlet with earthing contact. Copyright 2022 Baker Hughes Company. 10 | PTC Temperature Calibrators–English... -
Page 21: Calibrator Preparation
The borehole of the adaptor sleeve must be no greater than 0.5 mm of the DUT diameter. The measurement element of the DUT must be located in the homogeneous temperature zone of the adaptor sleeve. See Figure 4, dimension h. Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 11... -
Page 22: Air Shield Insert
Pull the air shield out of the dry block with the help of the insert exchange tool, see Figure 5 item 2. Clean the air shield and the dry block to prevent inserts from getting stuck in the dry block. Copyright 2022 Baker Hughes Company. 12 | PTC Temperature Calibrators–English... -
Page 23: Infrared Insert
Keeping the measuring opening closed for as long as possible. Only opening the measuring opening briefly for the calibration. Note: Ice or condensation can be removed by gently heating the infrared insert. Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 13... -
Page 24: Surface Insert
4.3.4.4 Application Tips When using an external reference sensor, insert the sensor into the borehole so that its measuring element is situated under the middle of the calibration surface. Copyright 2022 Baker Hughes Company. 14 | PTC Temperature Calibrators–English... -
Page 25: Micro Bath
~1.5 bar. This can result in hot vapor being released. The transport cover seals the micro bath, preventing spillage of the calibration liquid during transportation. Figure 8: Transport Cover Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 15... - Page 26 Figure 1 item 10, to control the speed of the magnetic stirrer. Note: The magnetic stirrer is subject to mechanical wear and tear during normal operation. The magnetic stirrer has a limited lifetime and requires periodic replacement. See Section 8.1. Copyright 2022 Baker Hughes Company. 16 | PTC Temperature Calibrators–English...
- Page 27 When using water as the calibration liquid: • Only use distilled water, otherwise excessive limescale and soiling will build up in the tank. When using silicone oil as the calibration liquid: Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 17...
- Page 28 Displacement by Sensors – The volume displaced by DUT must be taken into account in determining the filling amount. Rise due to Stirring – The rotation of the magnetic stirrer forms a whirlpool in the liquid. This raises the fill level at the wall. Copyright 2022 Baker Hughes Company. 18 | PTC Temperature Calibrators–English...
- Page 29 When filling, leave enough room for thermal expansion, displacement by the DUT and level rise due to stirring. Figure 14: Filling with Calibration Liquid Micro bath filling procedure: Unscrew the transport cover of the micro bath. Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 19...
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Page 30: Integrated Measuring Instrument
2-wire DUT with voltage supply from calibrator: Voltage supply for test specimen: socket “+24 V out”. Signal: “mA in”. 2-wire DUT with voltage supply from calibrator: Signal: “mA in”. GND: GND Copyright 2022 Baker Hughes Company. 20 | PTC Temperature Calibrators–English... -
Page 31: Measurement Interference Suppression
For reasons of safety, when switching on the calibrator, the fan runs at the fastest speed. As soon as the internal reference sensor has measured a safe temperature, the fan speed is adjusted accordingly. Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 21... -
Page 32: Switching On
Only switch off the calibrator when the dry block / micro bath has reached room temperature. When switching off at high temperatures, the calibrator and/or the DUT may be damaged. Tap the icon until the main window is displayed. Copyright 2022 Baker Hughes Company. 22 | PTC Temperature Calibrators–English... -
Page 33: User Interface
See Section 4.4. This window shows the reference temperature, set point temperature Display Range and additional information related to the selected test task. See Section 5.2. Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 23... -
Page 34: Display Range
Figure 17: Display Range Window Icon Group Icon Description Status of reference sensor and DUT. Status Heating Cooling Controller Stable with standard deviation. Controller off. Internal reference sensor. Reference Sensor External reference sensor. Copyright 2022 Baker Hughes Company. 24 | PTC Temperature Calibrators–English... -
Page 35: Toolbar
The selected entry in the list is copied and the relevant window Copy is displayed. A new entry is generated in the list and the relevant window is Create New displayed. The selected entry in the list is deleted. Delete Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 25... -
Page 36: Test Task
Select the desired test task and tap the icon. Figure 19: Select Test Task Window Note: Protected test tasks cannot be edited. Make a copy of the test task first. Copyright 2022 Baker Hughes Company. 26 | PTC Temperature Calibrators–English... -
Page 37: Name Of Test Task
The selected function must be suitable for the calibrator type (Section 3.2) and the insert (Section 4.3). In the “Configure Test Task” window, see Figure 20, tap the “Functionality” icon. Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 27... - Page 38 The Callendar-Van Dusen coefficients are used for: • Callendar-Van Dusen coefficients documented in the certificate. • Functions using the external calibrator reference sensor (extRef). Either the factory setting or a selected alignment method applies. Copyright 2022 Baker Hughes Company. 28 | PTC Temperature Calibrators–English...
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Page 39: Device Under Test (Dut)
If you have selected automatic data acquisition (Switch Test) and switch as DUT type, you must set the type of the switch contact: Tap “Switch Type Selector”. Select the type of contact type of the switch: NO (Normally Open), or NC (Normally Closed) Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 29... -
Page 40: Test Points
Figure 24: Configure Test Points Window 6.2.5.1 Create Test Points Tap the icon. Enter temperature and dwell time and confirm the respective input. 6.2.5.2 Edit Test Points Tap the icon. Copyright 2022 Baker Hughes Company. 30 | PTC Temperature Calibrators–English... - Page 41 Tap the “Interval” field. Enter the desired step width and confirm the input. The number of steps are automatically calculated. Note: If necessary, the last test point is also adjusted to match. Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 31...
- Page 42 See “Behavior at Test End” on page 32. Tap the “Safety Temperature Value” icon. Enter the new value and confirm the input. The screen returns to the previous window. Copyright 2022 Baker Hughes Company. 32 | PTC Temperature Calibrators–English...
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Page 43: Alarm Settings
Select the desired entry from the list. Confirm the selection. 7. Calibrator Setup In the main window, see Figure 16, tap the “Calibrator Setup” icon. Figure 28: Calibrator Setup Window (Page 1 of 2) Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 33... -
Page 44: Configure Network
In the “Calibrator Setup” window, see Figure 28, tap the “Software Update” icon. Follow the on-screen instructions. 7.3 Configure Presentation Format In the “Calibrator Setup” window, see Figure 29, tap the “Presentation Format” icon. Figure 30: Presentation Format Configuration Window Copyright 2022 Baker Hughes Company. 34 | PTC Temperature Calibrators–English... -
Page 45: Testing Process / Calibration
Note: Ice and condensation can be removed from the insert by gently heating above 100 °C (212 °F). The DUT is held securely in the calibrator. The calibrator has sufficient structural stability. Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 35... -
Page 46: Starting The Testing
The calibrator goes to the “Test End” temperature defined by the test task. See “Behavior at Test End” on page 32. Note: Do not leave the calibrator unattended at high temperatures. See Section 4.4.2. Wait until the calibrator has cooled down sufficiently. Copyright 2022 Baker Hughes Company. 36 | PTC Temperature Calibrators–English... -
Page 47: After The Testing
Tap the “Export All Log Data” icon. The measurement log is exported in the desired file format. Note: Select the desired export file format in menu: Calibrator Setup >> File Format Test Certificate Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 37... -
Page 48: Troubleshooting
For safe operation of the calibrator, the following checks must be carried out at regular intervals. 11.1.1 Before Use Check the calibrator for damage. For micro bath calibrators, check the filled height of the calibration liquid. See Section 4.3.5.8. Copyright 2022 Baker Hughes Company. 38 | PTC Temperature Calibrators–English... -
Page 49: Annually
ISO 10012. It is recommended to send the calibrator to Druck for recalibration after 36 months, or after a maximum of 500 operating hours, whichever is sooner. Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 39... -
Page 50: Adjustment
Remove the insert from the dry block with the aid of the sleeve exchange tool. Clean the insert and the dry block at regular intervals. 11.3.4 Micro Bath Before cleaning, the micro bath must be drained as much as possible using the draining syringe. Copyright 2022 Baker Hughes Company. 40 | PTC Temperature Calibrators–English... -
Page 51: Return Goods/Material Procedure
The calibrator and its accessories have completely cooled down. See Section 4.4.2. 12.2 Decommissioning Remove all connected sensors and devices. Switch off the calibrator and disconnect the mains plug. Empty the micro bath of residual calibration liquid. See Section 11.3.4. Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 41... -
Page 52: Disposal Of Calibration Liquid
Length ~ 2 m (6.6 ft) Safety Over-voltage (Installation) Category II Pollution Degree 2 according to IEC 61010-1 Protective earth Protective earth conductor (PE) must be available. Copyright 2022 Baker Hughes Company. 42 | PTC Temperature Calibrators–English... - Page 53 - Height + Handle 380+50 mm (15.0+2.0″) - Depth 300 mm (11.8″) - Weight ~ 15 kg (~ 33.1 lbs) a. At an ambient temperature of 20 °C (68 °F). Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 43...
- Page 54 The Dry PTC 700 can be operated up to 700 °C (1292 °F). It achieves optimum accuracy up to 660 °C (1220 °F). For temperatures between 660 °C (1220 °F) and 700 °C (1292 °F), Druck recommends the use of an external reference thermometer. b. All values measured at 660 °C (1220 °F). Copyright 2022 Baker Hughes Company. 44 | PTC Temperature Calibrators–English...
- Page 55 ± 0.19 °C (± 0.34 °F) Temperature stability ± 0.02 °C (± 0.04 °F) ± 0.01 °C (± 0.02 °F) Influence of load ± 0.2 °C (± 0.36 °F) ± 0.04 °C (± 0.07 °F) Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 45...
- Page 56 - Height + Handle 380+50 mm (15.0+2.0″) - Depth 300 mm (11.8″) - Weight ~ 13 kg (~ 28.7 lbs) a. At an ambient temperature of 20 °C (68 °F). Copyright 2022 Baker Hughes Company. 46 | PTC Temperature Calibrators–English...
- Page 57 Micro Bath (Stirred), Tub Insert (TI): Display accuracy ± 0.53 °C (± 0.95 °F) ± 0.35 °C (± 0.63 °F) Temperature stability ± 0.1 °C (± 0.18 °F) ± 0.05 °C (± 0.09 °F) Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 47...
- Page 58 0 to 4000 Ω Accuracy: - Pt100 ± 0.03 °C (± 0.05 °F) - Pt1000 ± 0.06 °C (± 0.11 °F) Thermocouple: Number of channels Connection 2 × thermocouple (mini) sockets Copyright 2022 Baker Hughes Company. 48 | PTC Temperature Calibrators–English...
- Page 59 Note: The heating and cooling times are dependent on the parameters of the test task and the ambient conditions. The following times are guide values only. They are measured at a room temperature of 23 °C (73.4 °F) and do not include transient effects. Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 49...
- Page 60 13.7.1 Dry PTC 200 -100 Time (minutes) Figure 36: Dry PTC 200 Heating and Cooling Times 13.7.2 Dry PTC 700 Time (minutes) Figure 37: Dry PTC 700 Heating and Cooling Times Copyright 2022 Baker Hughes Company. 50 | PTC Temperature Calibrators–English...
- Page 61 13.7.3.2 Water and Silicone Oil Time (minutes) Distilled Water Oil 10 cSt Oil 5 cSt Oil 20 cSt Oil 50 cSt Figure 39: Liquid PTC 165(i) Heating and Cooling Times Copyright 2022 Baker Hughes Company. English–PTC Temperature Calibrators | 51...
- Page 62 13.7.4.2 Water and Silicone Oil Time (minutes) Distilled Water Oil 10 cSt Oil 5 cSt Oil 20 cSt Oil 50 cSt Figure 41: Liquid PTC 255(i) Heating and Cooling Times Copyright 2022 Baker Hughes Company. 52 | PTC Temperature Calibrators–English...
- Page 64 Services and Support Locations Copyright 2022 Baker Hughes Company. This material contains one or more registered trademarks of Baker Hughes Company and its subsidiaries in one or more countries. All third- party product and company names are trademarks of their respective holders.