Crowcon Gas-Pro User & Operator Manual
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Crowcon Gas-Pro User & Operator Manual

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Gas-Pro
Multi-gas monitor
User & Operator Manual
M07995/Eng
Issue 15 January 2023

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Summary of Contents for Crowcon Gas-Pro

  • Page 1 Gas-Pro Multi-gas monitor User & Operator Manual M07995/Eng Issue 15 January 2023...
  • Page 2 Accessing the user menus 2.6.2 Home screen 2.6.3 Manual zero 2.6.4 Time weighted average 2.6.5 Pre-entry check (PEC) 2.6.5.1 Starting a Pre-entry check 2.6.5.2 Carrying out a Pre-entry check 2.6.6 Peak review © 2023 Crowcon Detection Instruments Limited Gas-Pro Multi-gas monitor...
  • Page 3 Calibration after bump fail 3.2.3.1 Procedure 3.3 New sensor calibration/service 3.4 Gas test screen flow 4. Icon overview 5. Service and maintenance 6. PC interface and Portables Pro 6.1 General 6.2 PC interface cable Accessories 8. Specification © 2023 Crowcon Detection Instruments Limited Gas-Pro Multi-gas monitor...
  • Page 4 Fault codes 10. Appendices 10.1 Sensors 10.1.1 Toxic 10.1.2 Flammable Pellistor Sensors 10.1.3 Flammable IR Sensors 10.1.4 Oxygen 10.1.5 IR 10.1.6 PID 10.2 Sensor Limitations 10.3 Charging and run times Warranty Contacts © 2023 Crowcon Detection Instruments Limited Gas-Pro Multi-gas monitor...
  • Page 5 Thank you for purchasing the new Gas-Pro. At Crowcon we recognise the need for reliable and robust personal monitors which are sized to be worn and simple to use. Gas-Pro is a portable monitor capable of detecting up to 5 gases in a compact and wearable design featuring an optional internal pump. Focused on users and fleet managers alike, Gas-Pro offers application focused solutions giving greater operating time and reduced set up time.

  • Page 6: Safety Information

    ‘Contacts’ section of the manual (see page 58). • Ensure maintenance, service and calibration is carried out in accordance with the procedures in the manual and only by trained personnel. • Gas-Pro must not be charged or have communication to the device, at ambient temperatures outside of the temperature range 0°C to 40°C. • Only connect to Gas-Pro in a safe area for charging or communications. • Charging cable assemblies, whilst nominally providing a voltage of 6.5V, must not exceed a voltage of 9.1V as this may impair intrinsic safety and invalidate safety certification (Um=9.1V). • Communication cable assemblies, whilst nominally operating at a voltage of 3.0V TTL, must not exceed a voltage of 9.1V as this may impair intrinsic safety and invalidate safety certification (Um=9.1V).
  • Page 7 II 2 G Ex db ia IIC T4 Gb Tamb -20°C to +55°C DEMKO 11 ATEX 1031772X UL22UKEX2405X Gas detector use in hazardous locations Class 1 Division 1, Groups A, B, C and D only as to intrinsic safety. UL 913 Applicable Edition of the UL standard UL60079-0 Applicable Edition of the UL standard UL60079-11 Applicable Edition of the UL standard © 2023 Crowcon Detection Instruments Limited Gas-Pro Multi-gas monitor...
  • Page 8 Should the unit be deep discharged, the charging indication will not be shown until the unit has been charging for 1 hour and the operator button has been pressed. When on and charging a warning will advise the user to turn the Gas-Pro off after 12 hours or remove from charge.

  • Page 9: Prior To Use

    1.2 Gas-Pro orientation Figure 1: Gas-Pro Sounder Sensor apertures Charging cable D-ring Alarm bars Operation button Dual colour LCD display Certification label +ve Safety indicator Pump inlet/outlet* Alligator clip * Blanked for non-pumped unit © 2023 Crowcon Detection Instruments Limited Gas-Pro Multi-gas monitor...
  • Page 10 The battery icon contains a maximum of six segments to indicate the battery’s state of charge. For example, with three segments shown and a fourth flashing, the battery is 50% charged , and when all six are shown, the battery is fully charged (see Figure 3 below). Figure 3: Charging indications © 2023 Crowcon Detection Instruments Limited Gas-Pro Multi-gas monitor...
  • Page 11 Figure 4: Pumped and non-pumped flow plates PC/Cal test flow plate Pumped flow plate Non- pumped flow plate Check the flow plate’s gasket is free from dirt and has not been damaged prior to fitting. To fit a flow plate, locate it over the Gas-Pro sensors as shown in Figure 5 and tighten the securing screw CD. Figure 5: Fitting a flow plate The flow plate includes a quick connect fitting for attaching sample tubes and probes. © 2023 Crowcon Detection Instruments Limited Gas-Pro Multi-gas monitor...

  • Page 12: Quick View

    PC software Accessories Specifications Appendices Warranty shooting 1.5 Quick view Even when the detector is off, users can display details about the configuration of the Gas-Pro by momentarily pressing the operator button for one audible blip. The LED to the left of the display will flash red once and the Quick view screen shown in Figure 6 below will be displayed for 10 seconds. Figure 6: Quick view display Gas type and unit detected Battery status Quickview icon ID or serial number The +ve Safety™...

  • Page 13: Operation

    If the Gas-Pro is configured for regular Gas Testing (Bump Test), the date of the last Gas Test will also be shown (for more information on Gas Testing, see Gas testing and calibration). Figure 8: Gas test due screen The next screen indicates when the Gas-Pro was last calibrated. It also indicates when the next calibration is due with a warning symbol next to the number of days left, if this is fewer than 30 days. If the calibration due date has expired, the number of days figure is not displayed and the warning symbol flashes. © 2023 Crowcon Detection Instruments Limited...
  • Page 14 The Autozero Confirm screen will be displayed next. Figure 11: Autozero confirm screen An Autozero should not be performed unless the Gas-Pro is in clean air. Press the operator button to enter the Autozero mode, otherwise the countdown will progress and will not perform a zero. If the operator button is not pressed the countdown will complete and this function will be skipped.
  • Page 15 I f the Gas-Pro is configured for Bump functionality, the Bump/Pump prompt will be displayed if a flow plate is attached and a gas bump test is due or the Gas-Pro is placed in a Q-Test module during normal use (see Bump/Pump functionality on page 35). Prior to fitting, the flow plate’s gasket should be checked for any damage. The pump test ensures accurate sealing as well as monitoring pump performance.

  • Page 16: Detecting Gas

    Gas-Pro can either be worn or used with hoses and probes to sample from spaces prior to entry. The pump capacity in the Gas-Pro is 0.5l/m and will draw a sample of gas from 30m within 80 seconds. Please note the expected losses for some gases below.

  • Page 17: Manual Sampling

    0% VOL 0% VOL 20 s 0% VOL 79 s If Gas-Pro is operated in pumped mode in combination with an exhaust pipe, a set of bellows should be used inline (e.g. flow plate, 2cm maximum tube, bellows, 3000cm maximum tube). Gas-Pro also has a specific pre-entry mode (see Section 2.6.5). 2.4.3 Manual sampling If the internal pump option has not been chosen the hand aspirator may be used for pre-entry checks and remote sampling.
  • Page 18 TWA and peak gas values when powered back on but the STEL values will be cleared. If Gas-Pro is switched off for more than 8hrs the TWA Resume function will not be available in the startup sequence and Gas-Pro will clear the TWA, STEL and peak gas values when powered back on.

  • Page 19: Accepting And Clearing Alarms

    Figure 15: Simply click the operator button. If Gas-Pro is now being used by a new operator and the TWA Resume function is not required do not click the operator button and allow countdown to expire. This will reset the STEL, TWA and peak values back to zero. * Patent pending – UK Patent Application Number 1501699.1 2.5.4 Accepting and clearing alarms...
  • Page 20 2.5.5.5 Pellistor saver mode While in saver mode and the subsequent stabilise time, the gas level displayed on the LCD screen will indicate over range. If the alarm is so severe as to cause a sensor over-range the Gas-Pro should have a gas test to ensure no lasting damage has occurred. Pellistor sensors can suffer degradation if powered...

  • Page 21: Gas-Pro Functions

    When this icon is selected, the Home screen will be displayed. 2.6.3 Manual zero This function should only be carried out in ‘clean air’ and allows the Gas-Pro to be zeroed at any time. Certain operations will only take place if the Gas-Pro has been recently zeroed . For example, if configured to do so, Gas-Pro will progress to a calibration after failing a gas test if the unit has been manually zeroed in the last 15 minutes.
  • Page 22 TWA calculations. The Gas-Pro will remain in the peak stage for a maximum of 5 minutes. When accessing the Peak Review screen the peak displayed will be the gas peak (trough for O2) seen in the selected time period;...
  • Page 23 The following settings can be altered by the user: 2.6.8.1 User setting Up to 5 different users can be loaded into Gas-Pro using the Portables Pro PC application. Double click the operator button to select the function. The screen will display the 5 user selectable icons .

  • Page 24: Additional Features

    • Alarm 1 • Fault • PEC • STWA • Low battery • User changed • Zero • Pellistor saver The event log has a capacity of at least 1000 events. © 2023 Crowcon Detection Instruments Limited Gas-Pro Multi-gas monitor...
  • Page 25 Specifications Appendices Warranty shooting 2.8.3 Bump/Pump functionality If the Gas-Pro is configured for Bump/Pump functionality, then by placing the Gas-Pro in a Q-Test module or attaching a flow plate (with the Gas-Pro home screen displayed), the Bump/Pump screen will be displayed (see Figure 16 below). Figure 16: Bump/Pump screen Click the operator button to highlight for Pump or for Bump testing and then double click to select (see...
  • Page 26 When the Tank Check operation is complete it is important that the device is placed in clean air for several minutes until the toxic sensor readings have returned to zero levels, before it is then used as a personal protection device. © 2023 Crowcon Detection Instruments Limited Gas-Pro Multi-gas monitor...

  • Page 27: Gas Testing And Calibration

    Flow Plate Gas-Pro can also be tested simply by using the flow plate and applying gas If Gas-Pro is operated in pumped mode in combination with an exhaust pipe, a set of bellows should be used inline (e.g. flow plate, 2cm maximum tube, bellows, 3000cm maximum tube). EN60079-29 part 1 has been harmonised under the ATEX directive (2014/34/EU). Therefore to comply with the ATEX directive, portable apparatus sensing flammable gases should have a functional check with gas before each day of use. Other testing regimes may be employed depending on local circumstances.

  • Page 28: Bump Test Functionality

    Figure 20: Gas test due screen Gas-Pro will not inform the user of a need for a gas test until the interval period from the last successful bump has expired. However on applying a magnetised flow plate, or placing Gas-Pro into the Q-Test the user will be given the option to complete a gas test (or proceed to pumped operation). If the sensors are grouped into the ‘Daily’ group, the Gas-Pro will...
  • Page 29 PID sensor 3.2.3 Calibration after bump fail If any channel fails speedy bump or smart bump then Gas-Pro can be configured (via Portables Pro) to perform a ‘calibration after bump fail’ immediately after the test failure. Calibration should only be performed with appropriately accurate gas.
  • Page 30 Trouble Contents Prologue Set-up Operation Gas testing Maintenance PC software Accessories Specifications Appendices Warranty shooting 3.4 Gas test screen flow The following sequence of screen shots should be viewed with reference to the sections on ‘Speedy Bump’ , ‘Smart Bump’ & ‘Calibration after bump fail‘. The screen shots show the general flow of the gas test functionality dependant upon the actual test and the decisions made. Figure 21: Gas test screen flow © 2023 Crowcon Detection Instruments Limited Gas-Pro Multi-gas monitor...

  • Page 31: Icon Overview

    Indicates ‘Settings’ functionality Indicates specified ‘User’ Indicates ‘Peak’ functionality Indicates ‘Test Passed’ Indicates a ‘Gas Test’ information Time Indicates unit ‘Off’ functionality Indicates ‘Calibration’ information Date Indicates ‘Tank Check’ functionality Indicates an ‘Alarm’ © 2023 Crowcon Detection Instruments Limited Gas-Pro Multi-gas monitor...

  • Page 32: Service And Maintenance

    5. Service and maintenance Gas-Pro is designed to require minimal service and maintenance. As with all electrochemical sensors however, these will require periodic replacement. Ensure maintenance, service and calibration are carried out in accordance with the procedures in the manual and only by trained personnel For further service or maintenance, contact your local Crowcon agent or regional office, for details reference the ‘Contacts’ section of the manual. © 2023 Crowcon Detection Instruments Limited Gas-Pro Multi-gas monitor...

  • Page 33: Pc Interface And Portables Pro

    (see Section 6.2, PC interface cable), this data can be collected and viewed. 6.2 PC interface cable Portables Pro allows the download and viewing of data and event logs from the Gas-Pro using an interface cable via the USB socket on a laptop or desktop computer. Please see Portables Pro instructions for details.
  • Page 34 Charging lead CH0103 USB communications lead (not powered) CH0104 USB communication and power lead CH0105 Gas-Pro charger cradle (no power) CH0106 Vehicle charging adaptor (use with CH0102) CH0107 5 Way multi-region power supply (Note: only for use with charging leads with serial numbers greater than Wxxxxx)

  • Page 35: Specification

    USB power & communications cable 5 Way multi-region power supply Gases not available in Gas-Pro with the internal pump option are CL2, CLO2 & O3. Please refer to sensor limitations section for further information on sensors Sensors may be degraded at the higher temperatures subject to individual sensor specifications Dependant upon sensor configuration Gas-Pro’s fitted with a PID sensor are rated to IP65 only © 2023 Crowcon Detection Instruments Limited Gas-Pro Multi-gas monitor...

  • Page 36: Troubleshooting

    These icons can be replaced by the gas name in the case of a fault associated with a gas channel. Each fault has a fault code (21 in this example). © 2023 Crowcon Detection Instruments Limited Gas-Pro Multi-gas monitor...

  • Page 37: Fault Descriptions

    Switched on and fully Unit full and on charge for over Remove Gas-Pro from charge. charged. 12 hrs. Cannot switch off. Instrument configured for “No Move to clean air then switch switch off in alarm”. off. © 2023 Crowcon Detection Instruments Limited Gas-Pro Multi-gas monitor...

  • Page 38: Fault Codes

    Battery low Battery Low (about 20 to 30 Exit the hazardous area as minutes before switch off) soon as possible and recharge battery. 9.2.2 Fault codes The following fault codes are not fixable by the user and the instrument should be sent to anauthorised service agent:- Fault code © 2023 Crowcon Detection Instruments Limited Gas-Pro Multi-gas monitor...
  • Page 39 SS0101 0-100% LEL S013021, S013022, S013024 Pentane SS0101 0-100% LEL S013021, S013022, S013024 Butane SS0101 0-100% LEL S013021, S013022, S013024 Ethylene SS0101 0-100% LEL S013021, S013022, S013024 Propane SS0101 0-100% LEL S013021, S013022, S013024 Acetylene SS0101 0-100% LEL S013021, S013022, S013024 Hydrogen SS0101 0-100% LEL S013021, S013022, S013024 Ethanol SS0101 0-100% LEL S013021, S013022, S013024 © 2023 Crowcon Detection Instruments Limited Gas-Pro Multi-gas monitor...

  • Page 40: Sensor Limitations

    Pentane* SS0203 0-100% LEL Propane* SS0204 0-100% LEL Butane* SS0204 0-100% LEL * For Dual Range IR Gas-Pro & Gas-Pro TK the same spare part number should be used as detailed above 10.1.4 Oxygen Sensor Part No. Range SS0500 0-25% VOL (2 years) SS0501 0-25% VOL (3 years) 10.1.5 IR Sensor Part No.

  • Page 41: Charging And Run Times

    10 hrs , CO/H S, Pellistor, CO (IR) O2,CO/H S, Pellistor 14 hrs Pumped 13 hrs , CO/H S, Pellistor Run time is equal to the expected operating time following a full charge/discharge cycle. Should the Gas-Pro completely discharge, charge within 3 days. This will maintain the internal clock. Storage life with a fully charged battery is 8 weeks, reducing to 6.5 weeks after 500 charge cycles. © 2023 Crowcon Detection Instruments Limited Gas-Pro Multi-gas monitor...

  • Page 42: Warranty

    Instruments’ control and uniquely within user’s knowledge and control can affect the use and performance of a Crowcon product in a particular application. As the products may be used by the client in circumstances beyond the knowledge and control of Crowcon Detection Instruments Limited, we cannot determine the relevance of these to an individual customer’s application. It is the clients’ sole responsibility to carry out the necessary tests to evaluate the usefulness of the products and review all applicable regulations and standards to ensure their safety of operation in a particular application.
  • Page 43 Crowcon Detection Instruments Ltd. (Singapore Crowcon Detection Instruments Ltd. Office) USA Office China Office 1455 Jamike Avenue, Suite 100, Erlanger, KY, Floor 3, Building 7, No.156, 4th Jinghai Rd, BDA, 41018, USA Beijing, P.R. China. 101111 800-527-6926 (800-5-CROWCON) +86 (0)10 6787 0335 crowcon.com.cn Crowcon Detection Instruments Ltd. (USA Office) Crowcon Detection Instruments Limited Company (China Office) Crowcon reserves the right to change the design or specification of this product without notice. © 2023 Crowcon Detection Instruments Limited...

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