SAMES KREMLIN E Dispense L1K User Manual
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SAMES KREMLIN E Dispense L1K User Manual

Inlet valve
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INLET VALVE
Equipment reference
155.802.000
User manual 582112110
2021-07-29
Index F
Translation of the original instructions
SAMES KREMLIN SAS
13 Chemin de Malacher
38240 Meylan
www.sames-kremlin.com
33 (0)4 76 41 60 60

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Summary of Contents for SAMES KREMLIN E Dispense L1K

  • Page 1 INLET VALVE Equipment reference 155.802.000 User manual 582112110 2021-07-29 Index F Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www.sames-kremlin.com 33 (0)4 76 41 60 60...
  • Page 2 Any communication or reproduction of this document, in any form whatsoever, and any exploitation or communication of its contents are prohibited, except with the express written consent of SAMES KREMLIN. The descriptions and features contained in this document are subject to change without notice. © SAMES KREMLIN 2021...

  • Page 3: Table Of Contents

    Changing the cartridge ......................25 Mounting the cartridge ......................27 Changing the seat ........................33 Mounting the seat........................36 Changing the needle ......................39 Mounting the needle ....................... 44 Spare parts ..........................53 10.1 Doseur E dispense L1K ......................53...
  • Page 4 Evolution table of the document Recording revisions Editor Object Revision Date Aimed by F SEGUIN Valve B - Draft - Week 45/2019 B Batllo beta test F SEGUIN Valve C - Beta test Week 09/2020 B Batllo F SEGUIN Valve D - Beta test Week 24/2020 B Batllo...

  • Page 5: Safety Instructions

    It must be used only for the purpose for which it was intended. Do not modify or transform the material. Parts and accessories must only be supplied or approved by SAMES KREMLIN. The equipment must be checked periodically. Defective or worn parts must be replaced.
  • Page 6 Safety instructions Meaning of the pictograms Danger pinching, Danger: high pressure Danger moving Risks of product emanation crushing parts Danger: hot parts or Danger: flammability Risk of explosion Danger: electricity surfaces hazard Danger (user) Glasses required Gloves required Grounding...
  • Page 7 Safety instructions Security devices Attention  Guards (motor cover, coupling guard, housings, ...) are installed for safe use of the equipment.  The manufacturer can not be held responsible for any bodily injury as well as failures and / or damage to the equipment resulting from the destruction, the occultation or the total or partial removal of the protectors.
  • Page 8 Safety instructions Injection hazards "HIGH PRESSURE" technology requires the utmost care. Operation can cause dangerous leaks. There is a risk of product injection into exposed parts of the body, which can lead to serious injury and the risk of amputation: ...
  • Page 9 Safety instructions Fire hazards, explosion, electric arc, static electricity Improper grounding, insufficient ventilation, open flames or sparks can cause an explosion or fire which could result in serious injury. To avoid these risks, especially when using pumps, it is imperative: ...
  • Page 10 Safety instructions Attention The use of halogenated hydrocarbon solvents and products containing these solvents in the presence of aluminium or zinc is prohibited. Failure to follow these instructions exposes the user to the risk of explosion resulting in serious injury or death.
  • Page 11  Check that the decompression and purge air valves are working properly. Valve  Only use genuine SAMES KREMLIN accessories and spare parts designed to withstand the operating pressures of the valve.  Mandatory PPE (glasses + gloves + safety shoes).
  • Page 12  Explosions. It will determine the risks of immediate reactions or due to repeated exposures to staff. SAMES KREMLIN declines any responsibility, in case of:  Bodily or psychic injuries.  Direct or indirect material damage due to the use of...

  • Page 13: Environment

    Environment 2 Environment The equipment is installed on a horizontal, stable and flat ground (eg concrete slab). Non-moving equipment must be fixed to the ground by suitable fasteners (spit, screws, bolts, ...) to ensure their stability during use. To avoid risks due to static electricity, the equipment and its components must be grounded.

  • Page 14: Presentation Of The Material

    Presentation of the material 3 Presentation of the material 3.1 Equipment dimensions Input valve...

  • Page 15: Technical Characteristics And Performances

    Technical characteristics and performances 4 Technical characteristics and performances 4.1 Technical characteristics E Dispense L1K Characteristics Max product input pressure (bar) 500 bar / 7252 psi (feeding) Max output pressure (bar) 500 bar / 7252 psi (place a string) Air pressure (valve)

  • Page 16: Installation

    Installation 5 Installation Valve PNEUMATIC CONNECTIONS Fit an air hose ( 4x6) to supply the valve with compressed air. Connect it to the compressed air network via a pressure regulator. ELECTRICAL CONNECTIONS Connect the M8 connector control cable to the distributor 5.1 Connections ...

  • Page 17: Storage

    Installation 5.2 Storage Valve Storage before installation: Place the equipment away from moisture.  Close the various air inlets and other openings with plugs.   Storage ambient temperature: 0 / +50 ° C.  Protect the unit against dust, water runoff, moisture and shocks.

  • Page 18: Commissioning

    Commissioning 6 Commissioning Valve The valves are tested in our workshops with petroleum jelly before shipping. Before final commissioning, it will be necessary to purge the valve. 6.1 Prerequisite for commissioning The valve works as a component of a product application system. Ensure that the following preliminary functions are fulfilled to ensure proper operation: ...

  • Page 19: Using The Product

    Using the product 7 Using the product 7.1 User Settings Valve If the lubrication option has been selected, fill the lubricant reservoirs "T". 7.2 Safety in production Guards (motor cover, coupling guard, housings, ...) are set up for safe use of the equipment. The manufacturer can not be held responsible in case of bodily injury as well as breakdowns and / or damage of material...

  • Page 20: Possible Symptoms Of Faults / Causes Of Faults / Remedy To Be Applied - Rapid Operation

    Using the product 7.3 Possible symptoms of faults / Causes of faults / Remedy to be applied - rapid operation Valve remedies Defaults Possible causes Remedies The material no longer flows Clogged valve outlet Check, clean and unclog the valve out the valve outlet outlet if necessary The inlet valve did not open...

  • Page 21: Maintenance

    Maintenance 8 Maintenance Attention Only qualified personnel SAMES KREMLIN authorized to carry out maintenance work. Attention It is imperative to carry out disassembly operations for 2 persons, the weight and size of the dispenser being important. Attention When stopping for a long time, first put the piston in the down position (bleed if necessary).

  • Page 22: Preventive Maintenance Plan

    Maintenance 8.1 Preventive Maintenance Plan Attention Before any intervention, it is imperative to follow the decompression procedure and the safety instructions. During a prolonged stop, stop the dispenser when the piston is in the down position.
  • Page 23 Maintenance Quantity and Sub- Operation to be performed Tools description / Specialty assembly ref. provider Check the condition of the hoses 00.01.00 Off Off mechanic Detect leaks at fittings Drain the valve after a Off Off mechanic prolonged shutdown. • Check the cleanliness of the tip and its tightness Off Off mechanic...

  • Page 24: Disassembly / Reassembly Operations

    Disassembly / reassembly operations 9 Disassembly / reassembly operations Attention Only qualified personnel SAMES KREMLIN authorized to carry out maintenance work. Attention Before any intervention, it is imperative to follow the decompression procedure and the safety instructions. Attention It is imperative to carry out disassembly operations for 2 persons, the weight and size of the dispenser being important.

  • Page 25: Changing The Cartridge

    Disassembly / reassembly operations 9.1 Changing the cartridge  Disconnect the M8 connector from the harness and the air supply hose.  Unscrew the 2 screws (92) and the 2 screws (93) using a 5 mm BTR spanner.  Remove the valve (140) from the dispenser. ...
  • Page 26 Disassembly / reassembly operations  Unscrew screws 4 (82) using a 4 mm BTR key and remove the complete cylinder assembly (101) from the cover (80), do not remove the needle-piston assembly from the cylinder.  Manually remove the cartridge (115). ...

  • Page 27: Mounting The Cartridge

    Disassembly / reassembly operations 9.2 Mounting the cartridge  Grease the outside of the cartridge and insert it into the valve block (90). Pay attention to the direction.  Grease the tip of the needle (108) and insert the needle into the cartridge (115), taking the piston-spring cylinder assembly (101).
  • Page 28 Disassembly / reassembly operations  Check the position of the spring (86) inside the cylinder and against the piston (97).  Grease and put the seal (83) on the cover (80).
  • Page 29 Disassembly / reassembly operations  Hold the cover (80) on the cylinder (101) and place the assembly on the valve block (90). Note : Pay attention to the positioning of the hole for the distributor subbase assembly.  Tighten the 4 screws (82) in staggered rows. ...
  • Page 30 Disassembly / reassembly operations  Place the base plate against the cylinder (101) and tighten the 2 screws (107).  Grease the seals (100) of the nipple (98) and put it in the hole of the valve cylinder, checking the direction.
  • Page 31 Disassembly / reassembly operations  Insert the adapter (113/114) into the valve block (140).  Insert the 2 screws (91) and the 2 nuts (94) and pre- tighten.
  • Page 32 Disassembly / reassembly operations  Grease the cylinder hole (70).  Using a 5 mm BTR spanner, screw in screws (92) and (93) in the correct position along the length.  Finish tightening all screws (92) (93) (91) with a torque spanner to a torque of 7.2Nm.

  • Page 33: Changing The Seat

    Disassembly / reassembly operations 9.3 Changing the seat  Disconnect the M8 connector from the harness and the air supply hose.  Unscrew the 2 screws (92) and the 2 screws (93) using a 5 mm BTR spanner.  Remove the valve (140) from the dispenser. ...
  • Page 34 Disassembly / reassembly operations  Take 2 screws (114) and put them in the 2 threaded holes. Screw these screws with a 4 mm BTR spanner to remove the seat (85) from the valve block (90).  Finish removing the seat (85) by hand and then remove the 2 screws (114).
  • Page 35 Disassembly / reassembly operations  Remove the seals (89) and (112), clean the seat (85) and the inside of the valve block housing (90) before installation.

  • Page 36: Mounting The Seat

    Disassembly / reassembly operations 9.4 Mounting the seat  Grease the end of the seat body (85) and insert the gasket (89), then the gasket (112), apply loctite 5772 glue and screw the plug (109) back on.  Grease the surface of the seals and insert the seat (85) into the valve block housing (90).
  • Page 37 Disassembly / reassembly operations  Grease the seals (100) of the nipple (98) and put it in the hole of the valve cylinder, checking the direction.  Grease the cylinder hole (70).  Using a 5 mm BTR spanner, screw in screws (92) and ...
  • Page 38 Disassembly / reassembly operations  Reconnect the M8 harness connector to the distributor (110) and the air supply hose to the connector (104).

  • Page 39: Changing The Needle

    Disassembly / reassembly operations 9.5 Changing the needle  Disconnect the M8 connector from the harness and the air supply hose.  Unscrew the 2 screws (92) and the 2 screws (93) using a 5 mm BTR spanner.  Remove the valve (140) from the dispenser. ...
  • Page 40 Disassembly / reassembly operations  Unscrew screws 4 (82) using a 4 mm BTR key and remove the complete cylinder assembly (101) from the cover (80), do not remove the needle-piston assembly from the cylinder.  Manually remove the cartridge (115). ...
  • Page 41 Disassembly / reassembly operations  Remove the spring (86) and pull the piston (97) / needle (108) assembly out of the cylinder (101).  Remove the seal (102).
  • Page 42 Disassembly / reassembly operations  Unscrew the thrust nut (95) from the needle (108).  Remove seals (87) and (88).
  • Page 43 Disassembly / reassembly operations  Remove the piston (97) and washer (96) from the needle (108).  Clean all parts before installation.

  • Page 44: Mounting The Needle

    Disassembly / reassembly operations 9.6 Mounting the needle  Place the washer (96) and then the piston (97) in the pin of the needle (108).  Place the piston seal (87) and the seal (88) in the valve needle (108).
  • Page 45 Disassembly / reassembly operations  Apply loctite 222 glue on the thread of the needle (108) and screw on the thrust nut (95).  Insert the seal (102) into the cylinder (101).
  • Page 46 Disassembly / reassembly operations  Grease the inside of the valve block (90), as well as the seal(102) and the seal (87) on the piston (97).  Insert the piston assembly into the valve block (90).
  • Page 47 Disassembly / reassembly operations  Grease the outside of the cartridge and insert it into the valve block housing (90). Pay attention to the direction.  Grease the tip of the needle (108) and insert the needle into the cartridge (115), taking the piston-spring cylinder assembly (101).
  • Page 48 Disassembly / reassembly operations  Check the position of the spring (86) inside the cylinder and against the piston (97).  Grease and put the gasket (83) on the cover (80).
  • Page 49 Disassembly / reassembly operations  Hold the cover (80) on the cylinder (101) and place the assembly on the valve block (90). Note : Pay attention to the positioning of the hole for the distributor subbase assembly.  Tighten the 4 screws (82) in staggered rows. ...
  • Page 50 Disassembly / reassembly operations  Place the base plate against the cylinder (101) and tighten the 2 screws (107).  Grease the seals (100) of the nipple (98) and put it in the hole of the valve cylinder, checking the direction.
  • Page 51 Disassembly / reassembly operations  Grease the cylinder hole (70).  Using a 5 mm BTR spanner, screw in screws (92) and (93) in the correct position along the length.  Finish tightening all screws (92) (93) (91) with a torque spanner to a torque of 7.2Nm.
  • Page 52 Disassembly / reassembly operations Instruction Designation Reference Anaerobic Glue PTFE Loctite 5772 (50 ml / 0.013 US gal) 554.180.015 Waterproof Tube Anaerobic adhesive low Loctite 222 50 ml / 0.013 US gal) 554.180.010 thread...

  • Page 53: Spare Parts

    Spare parts 10 Spare parts Use only genuine SAMES KREMLIN accessories and spare parts designed to withstand the pump's operating pressures. 10.1 Doseur E dispense L1K NOTE : Refer to the specific instructions for the valve (D) separately.
  • Page 54 Spare parts...
  • Page 55 Spare parts #References Designation Spare part level** 155 803 925 Kit cover N.S.  Valve cover N.S.  Stopper N.S.  Screw CHc M5x80 cl 8/8 N.S.  Seal NBR 129 990 029 Pack of 2 1/8 "stoppers 155 803 922 Valve maintenance kit 155 803 921 ...
  • Page 56 Spare parts #References Designation Spare part level** 155 802 010 Valve joint assembly N.S.  Seal NBR N.S.  Ring N.S.  FKM O-ring N.S.  Seal NBR  Seal FKM N.S. N.S.  Seal NBR N.S.  Seal FKM N.S.
  • Page 57 Spare parts #References Description Spare part level** 155 803 924 Valve block kit N.S.  Valve block  Screw CHc M6x80 cl 10/9 N.S. N.S.  Screw CHc M6x90 cl 10/9 N.S.  Screw CHc M6x70 cl 10/9 N.S.  Nut H M 6 N.S.
  • Page 58 Spare parts #References Designation Spare part level** 155 803 923 Valve piston kit N.S.  Thrust nut N.S.  Washer N.S.  Piston N.S.  Seal NBR  Ring N.C. 155 803 928 Junction tube N.S.  Nipple N.S.  Stop segment ...
  • Page 59 Spare parts #References Designation Spare part level** 903 050 547 Electro distributor 155 803 920 Valve fastening kit L1K N.S.  Drilled plug 1/8"  Screw CHc M5x80 cl 8/8 N.S. N.S.  Screw CHc M6x80 cl 10/9 N.S.  Screw CHc M6x90 cl 10/9 N.S.
  • Page 60 Spare parts # References Designation Spare part level** 155 802 200 Stopper kit  Plug N.S. N.S.  Seal Viton N.S.  Screw CHc M 6X20 cl 12/9 155 802 205 MØ25 F1 / 2"G Adapter Kit  Adapter MØ25 F1 / 2 "G N.S.

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