HYTROL 190-E24EZ Installation And Maintenance Manual
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HYTROL 190-E24EZ Installation And Maintenance Manual

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IMPORTANT!
DO NOT DESTROY
Installation
and
Maintenance
Manual
with Safety Information
and Parts List
RECOMMENDED SPARE PARTS HIGHLIGHTED IN GRAY
Model 190-E24EZ, 190-E24EZC
Model 190-E24, 190-E24C
E24Ez / E24EzC
Hytrol Conveyor Co., Inc.
PRESS OPTIMIzED FOR THE ENVIRONMENT
(ImpresIón OptImIzada para prOteger el medIO ambIente)
¡IMPORTANTE!
NO DESTRUIR
Jonesboro, Arkansas
Manual
de Instalación
Mantenimiento
con Información sobre Seguridad
y Lista de Refacciones
LAS REFACCIONES RECOMENDADAS SE RESALTAN EN GRIS
Effective February 2015
(Supercedes May 2014)
Bulletin #669
E24 / E24C
© COPYRIGHT PENDING–HYTROL CONVEYOR CO., INC.
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Summary of Contents for HYTROL 190-E24EZ

  • Page 1 Model 190-E24EZ, 190-E24EZC (Supercedes May 2014) Model 190-E24, 190-E24C Bulletin #669 E24Ez / E24EzC E24 / E24C Hytrol Conveyor Co., Inc. Jonesboro, Arkansas © COPYRIGHT PENDING–HYTROL CONVEYOR CO., INC. PRESS OPTIMIzED FOR THE ENVIRONMENT (ImpresIón OptImIzada para prOteger el medIO ambIente)

  • Page 2: Table Of Contents

    190-E24Ez Final Assembly & Parts List ..16 190-E24Ez Section Assembly & Parts List ..17 190-E24Ez Reflector Kit & Parts List ..17 190-E24Ez Accumulation Kit & Parts List..18 190-E24EzC Parts Drawing .

  • Page 3: Safety Information

    In an effort to reduce the possibility of injury to personnel working Training shall include instruction in operation under normal conditions around HYTROL conveying equipment, safety labels are placed at and emergency situations. various points on the equipment to alert them of potential hazards.

  • Page 4: Installation

    Hand tighten bolts only at this time. CONVEYOR CONVEYOR 4. Adjust elevation to required height. ITEM ITEM HYTROL CONVEYOR CO. INC. HYTROL CONVEYOR CO. INC. JONESBORO, AR JONESBORO, AR • Ceiling Hanger Installation Match-Mark Numbers (etiquetas de secuencia la de armado) 4”...

  • Page 5: Racked Sections

    5. The above sequences are repeated until the conveyor is fully loaded. EZLOGIC® EQUIPPED VERSIONS The Model 190-E24Ez is made up of a series of accumulation zones, each zone UNLOADING THE CONVEYOR-SLUG MODE having an EzLogic® zone Controller, a E24™ motor to drive the zone, idler rollers 1.

  • Page 6: Specifications

    EzLogic® Accumulation System Connections Active when pulled up above 18.0 VDC  The Model 190-E24Ez is equipped with the EzLogic® Accumulation System. The Need to be able to source 3 mA  following basic information may be used as a guide during the installation and Two input signals initial setup of the conveyor.

  • Page 7: Motor Control Board

    • If the input is below 0.5 VDC, the speed defaults to that set by the switches. 1. Install an auxiliary input cable (Hytrol P/N 032.563) on any zone controller of the • If the input is 9.0 VDC or higher, the speed will be the maximum speed.

  • Page 8: Iop (Ezlogic)

    • IOP Unit (Power Suppy for GEN3 EZLogic is required. The model 190-E24Ez is equipped with an IOP unit (power supply.) The IOP Fault Indicator LED (Red) unit provides DC power for the EzLogic® system and provides a wiring hub for This LED is off under normal circumstance.
  • Page 9 FIGURE 10B FIGURE 10A 16" SINGLE PHASE 14.5" Sub CUSTOMER CONNECTION INCOMING POWER 1PH, 100-240V ( +10%) 2.6 / 1.4 AMPS (3 AMPS INRUSH PEAK) Top of Enclosure 2" 6" 6" Left Side View Right Side View NOTE: Terminals Seperated to Clarify Wiring Details FIGURE 10C THREE PHASE...

  • Page 10: Amp Power Supply Wiring Diagram

    • 5 AMP Power Supply Wiring Diagram For PNP Control Operation CUSTOMER CONNECTION INCOMING POWER Funcionamiento del Control PNP 1PH, 100-240V ( +10%) 2.6 / 1.4 AMPS (3 AMPS INRUSH PEAK) A run contact must be WHT/BLU used to control starting and stopping of an E24 transportation type conveyor.

  • Page 11: Amp Power Supply Wiring Diagram

    • 20 AMP Power Supply Wiring Diagram For PNP Control Operation CUSTOMER CONNECTION INCOMING POWER Funcionamiento del Control PNP 1PH, 100-240V ( 15%) WHT/BLU 4.56 / 2.48 AMPS (9 / 7 AMPS INRUSH PEAK) A run contact must be used to control starting and stopping of an E24 transporation type conveyor.

  • Page 12: Amp Power Supply Wiring Diagram

    • 40 AMP Power Supply Wiring Diagram For PNP Control Operation Funcionamiento del Control PNP CUSTOMER CONNECTION INCOMING POWER 1PH, 100-240V (-15%/+10%) 8.6 / 4.5 AMPS (16/9 AMPS PEAK INRUSH) 120VAC A run contact must be 40AMP used to control starting and stopping of an E24 Parallel Use transportation type...

  • Page 13: Specifications

    SPECIFICATIONS • PNP Output Signal Levels Sources current when active • E24 Motor Card Requirements  Maximum current for this unprotected output is 50mA.  Power Requirements A 150Ω series resistor helps the PNP output limit current draw  • Power In for most situations; voltage out is thus lower as current draw 24.0 VDC nominal @ 3 A maximum increases.

  • Page 14: The Motor Control Board

    AMBER L.E.D. (INIDCATES CURRENT LIMITING) FIGURE 14A [INDICADOR LED NARANJA (INDICA CORRIENTE LIMITADA)] RED L.E.D. (FAULT) [INDICADOR LED ROJO (FALLA)] GREEN L.E.D. (POWER CONNECTED) REPLACEABLE FUSE INDICADOR LED VERDE (POTENCIA CONECTADA) (LITTEL FUSE 0454005 OR EQUIVALENT) [(FUSIBLE REEMPLAZABLE (FUSIBLE LITTLE 0454005 O EQUIVALENTE)] (PRENDIDO) MOTOR CONNNECTOR (CONECTOR DEL MOTOR)

  • Page 15: Maintenance Trouble Shooting E24

    occurs when the motor load current requirement exceeds the selected not take effect until the power is cycled to the E24™ system. The functions of maximum current value. When the current requirement drops below this the switches are as follows: value, the indicator will turn off.

  • Page 16: 190-E24Ez Final Assembly & Parts List

    • Model 190-E24EZ Final Assembly Asamblea Final del Modelo 190-E24EZ REF NO. PART NO. DESCRIPTION REF NO. PART NO. DESCRIPTION Section Assembly (See Page 17) B-02112 1-9/16 in. High Accumulation Kit (See Page 18) Floor Support Frame Reflector Kit (See Page 17) B-00914 6 in. High (Specify OAW)

  • Page 17: 190-E24Ez Section Assembly & Parts List

    • Model 190-E24EZ Section Assembly Asamblea Sección Modelo 190-E24EZ Section Length 1 1/2” Zone Length REF NO. PART NO. DESCRIPTION P-01489 Side Channel (Specify Length) B-23689 Large splice Plate - Straight to Straight B-03916 Bed Spacer (Specify BR) SA-039353 1.9 Dia. Double Groove Roller (Specify BR) 090.2558...

  • Page 18: 190-E24Ez Accumulation Kit & Parts List

    • Model 190-E24EZ Accumulation Kit Kit de Acumulación del Modelo 190-E24EZ LENGTH ZONE LENGTH TYP 8 15/16 2 15/16 ZONE LENGTH TYP 6 1/2 REF NO. PART NO. DESCRIPTION REF NO. PART NO. DESCRIPTION B-20507 Accumulation Channel (Specify Length) 032.70502 36 in.

  • Page 19: 190-E24Ezc Parts List

    • Model 190-E24EZC Parts List Lista de Partes del Modelo 190-E24EZC PART NO. DESCRIPTION PART NO. DESCRIPTION 90° Inside Side Channel B-03916 Bed Spacer (Specify BR) 0257-90SX260 15 in. thru 27 in. BR (32-1/2 in. IR) SA-039963 Tapered Roller, Double Grooved (Specify BR) 0257-90SX384 31 in.

  • Page 20: 190-E24 Parts Drawing & List

    • Model 190-E24 Parts Drawing Dibujo de Partes del Modelo 190-E24 SECTION LENGTH 1 1/2 6 1/2 REF NO. PART NO. DESCRIPTION REF NO. PART NO. DESCRIPTION P-01489 Side Channel (Specify Length) MS Pivot Plate - 1/2 in. Flange B-23689 Large Splice Plate - Straight to Straight B-00913 3-11/16 in.

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190-e24ezc190-e24190-e24c

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