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Model
BP5236
Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service
Manual
Contents:
Kit List/Torque
Specifications:
Trouble Shooting:
Warranty Information:
page 2
page 3
page 4
page 5
page 6
page 6
pages 7-9
page 9
page10
page 11
back page
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Summary of Contents for Giant BP5236
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Page 1: Table Of Contents
Triplex Ceramic Plunger Pump Operating Instructions/ Repair and Service Model Manual BP5236 Contents: Installation Instructions: page 2 Pump Specifications: page 3 Exploded View: page 4 Parts List: page 5 Kit List/Torque Specifications: page 6 Recommended Spare Parts List: page 6... -
Page 2: Installation Instructions
INSTALLATION INSTRUCTIONS Installation of the Giant Industries, Inc., pump is not a 4. Use of a dampener is necessary to minimize pulsation at complicated procedure, but there are some basic steps drive elements, plumbing, connections, and other system common to all pumps. The following information is to areas. -
Page 3: Pump Specifications
Specifications Model BP5236 Volume ....................Up to 18.5 GPM (70 l/m) Discharge Pressure ................Up to 870 PSI (0.42 bar) Speed ..................... Up to 570 RPM Inlet Pressure ..................-4.35* -150PSI Power Consumption ................12 HP Plunger Diameter ..................36mm Plunger Stroke .................. -
Page 4: Exploded View
Exploded View - BP5236... -
Page 5: Parts List
BP5236 PARTS LIST ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 06911 Crankcase 06118 Oil Seal 06912 Oil Filler Plug 06116 Oil Seal Retainer 06085 Crankcase Cover 06119 O-Ring 07104 O-Ring 06117 Backup Seal 07186 Oil Sight Glass W/Gasket... -
Page 6: Recommended Spare Parts List
BP5236 PUMP REPAIR KITS Plunger Packing Kit Valve Assembly Kit # 09569 #09570 Item Part # Description Qty. Item Part # Description Qty. 06915 Guide Ring 07150 O-Ring 07140 O-Ring 06266 Support Ring 06916 Support Ring 06920 Valve Seat 06917... -
Page 7: Repair Instructions: Pages
BP5236 - Repair Instructions 1. Remove plugs (48) with a 2. Remove discharge and suc- 3. The spacer pipe (46D) is 36mm wrench and check o- tion valves (46), by pulling screwed together with ring (44A) and support ring them upwards out of the valve seat (46A). - Page 8 BP5236 - Repair Instructions 9. Examine spiral rings (40) and guide ring (36). Remove seal case Remove tension screw (37) from valve casing and check O-rings (38). Replace worn (29C) and remove the parts; apply silicon grease on seals and o-rings before installing.
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Page 9: Pump Mounting Selection Guide
01062 - 7.75” Cast Iron - 2 gr. - AB Section 01066 - 18 mm - 8” Steel Pulley - 1 gr. Contact Giant Industries or your local distributor for maintenance of the gear end of your pump. Phone: 419/531-4600 Contact Giant Industries for service school information. Phone: (419) 531-4600... - Page 10 Adjust or Replace packing seals Excessive vacuum Reduce suction vacuum Cracked plungers Replace plungers Inlet pressure too high Reduce inlet pressure High Crankcase Wrong Grade of oil Giant oil is recommended Temperature Improper amount of oil in crankcase Adjust oil level to proper amount...
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Page 11: Dimensions
BP5236 Dimensions - Inches (mm) - Page 12 Liability under this warranty is on all non-wear parts and limited to the replacement or repair of those products returned freight prepaid to Giant Industries which are deemed to be defective due to workmanship or failure of material. A Returned Goods Authorization (R.G.A.) number and completed warranty evaluation form is required prior to the return to Giant Industries of all products under warranty consideration.
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