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Model
BP100
Bentonite Pump
Updated 04/22
Contents:
Installation Instructions:
Pump Specifications:
Parts List:
Exploded View / Kits:
Recommended Spare Parts List:
Pump Mounting Selection Guide:
Torque Requirements:
Repair Instructions:
Dimensions:
Warranty Information:
Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service
Manual
page 2
page 3
page 4
page 5
page 6
page
6
page 6
pages 7-10
page 11
back page
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Summary of Contents for Giant BP100
- Page 1 Model Triplex Ceramic Plunger Pump Operating Instructions/ BP100 Repair and Service Manual Bentonite Pump Contents: Installation Instructions: page 2 Pump Specifications: page 3 Parts List: page 4 Exploded View / Kits: page 5 Recommended Spare Parts List: page 6 Pump Mounting Selection Guide:...
- Page 2 . Oil: Use protector (17). The driven shaft side and only 23.7 ounces (0.7 litres) of Giant oil coupling (or belt guard) should have a (p/n 01154) ISO VG 220 (e.g. Aral Degol metal guard over all moving parts.
- Page 3 (GPM X PSI) / 1450 = HP pump GPM. BP100 Horsepower Requirements 500 PSI 1000 PSI 1500 PSI 1885 PSI SPECIAL NOTE: The theoretical gallons per revolution (gal/rev) is 0.0078667 To find specific outputs at various RPM, use the formula: GPM = 0.00787 x RPM...
- Page 4 BP100 PARTS LIST ITEM PART DESCRIPTIONS ITEM PART DESCRIPTIONS 07294 Crankcase 08399 Tension Screw 06968 Oil Filler Cap with Gasket 07023 O-Ring, Bolt Assy. (Viton) 07297 Cover, Crankcase 07203 Support Ring 07298 O-Ring, Crankcase Cover 07258 Copper Seal Washer 07299...
- Page 5 BP100 EXPLODED VIEW May not be present BP100 REPAIR KITS Plunger Packing Repair - #09649 Valve Kit #09069 Item Part # Description Qty. Item Part # Description Qty. 11503 V-Sleeve 07325 Discharge Spring Retainer 12057 O-Ring, Inlet Valve Retainer 34A 07326-0100 Inlet Spring Retainer...
- Page 6 Pulley & Sheaves (L=9.18” x W=1.88” x H=3.00”) 01055 - 9.75” Cast Iron 2 gr. - AB Section 01062 - 7.75” Cast Iron - 2 gr. - AB Section BP100 TORQUE SPECIFICATIONS Position Part # Description Lubrication Info Torque Amount...
- Page 7 7. Remove the o-ring, (40), valve plate (36), valve spring (35), spring tainer assembly (34A-39) retainer (34A). Check valve retainer o-ring (40) for wear. 7A. Reassemble valve assemblies and install into manifold (29). Tighten plugs to 52 ft.-lbs. (70 Nm). NOTE: Contact Giant Industries for Service School Information. Phone: (419)-531-4600...
- Page 8 (1). Replace manifold stud bolts (45), washers (47) and nut (46) and tighten to 59 ft.-lbs. (80 Nm). NOTE: Contact Giant Industries for Service School Information. Phone: (419)-531-4600...
- Page 9 On those pumps without mark on crosshead, drive out pin by tapping on tapered side of pin. 22. To remove the bearing (15) remaining in the crankcase (1), insert small end of Giant bearing tool and tap with a rubber mallet until bearing and seal (14) are completely removed. The bearing can only be removed from the inside by inserting the Giant Bearing Tool through the opposite side of the crankcase.
- Page 10 Replace the bearing cover (12) and o-ring (13) and tighten securely. See instructions above for re-installing fluid end onto the gear end. 30. Fill the BP100 crankcase (1) with 23.7 oz. (0.7 liters) of Giant Industries’ oil and check the oil level with the dipstick (5). Proper level is center of two lines. Reinstall the pump into your system.
- Page 11 BP100 DIMENSIONS - INCHES (mm)
- Page 12 A Returned Goods Authorization (R.G.A.) number and completed warranty evaluation form is required prior to the return to Giant Industries of all products under warranty consideration. Call (419)-531-4600 or fax (419)-531-6836 to obtain an R.G.A.
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