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Related Manuals for ROLEC ZURA ROLEC3020B
Summary of Contents for ROLEC ZURA ROLEC3020B
- Page 1 INSTALLATION & OPERATION MANUAL ZURA Manufactured Intelligent EV charging unit in the UK...
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Page 2: Product Support
Date Published: December 2022 Rolec Services Ltd are the publishers of this document and own the rights to use the text, images and all technical content contained within. Content supplied by third parties / partner organisations remains the property of that organisation and is used by agreement with the supplier. -
Page 3: Table Of Contents
Product Support Contents Product Support Safety Safety Advice within this Manual Product Overview Product Features About ‘Smart’ Services About Load Balancing About Load Management About Demand Side Response About PEN Protection Security – Tamper Protection Product Specification Unpacking Standard Contents Options and Accessories Labelling Installation... -
Page 4: Safety
Rolec Services Ltd cannot accept any responsibility for improper installation or any problems arising from improper installation. NOTE: Damage to the equipment, connected systems or to property caused by improper installation are the responsibility of the installer. -
Page 5: Product Overview
Product Overview Product Overview Versatile, sophisticated, and packed with the most-wanted smart features, along with never-seen-before customisable aesthetics. ZURA has been designed for both homes and businesses, providing up to 22kW superfast charging. This OCPP compliant unit offers plug & charge or pay-to-charge solutions via a mobile app or RFID operation through any OCPP back-office management system. -
Page 6: Product Features
Users may need to consider an external antenna and/or booster to their Wi-Fi system to reach remote chargepoints. For Commercial installations, VendElectric is Rolec EV’s chargepoint management platform. Other preferred partners are: Monta, Fuuse, and ChargePlace Scotland, but others include Parkable and Ampeco. -
Page 7: About 'Smart' Services
Product Overview NOTE: The United Kingdom has introduced new regulations (SI 2021/1467) that apply to domestic and private EV chargepoints, and which aligns them with other ‘Smart’ appliances. The new regulations are, amongst other things, designed to balance demands for power and to deliver an efficient use of power across the country whilst maintaining a consistent and secure service to EV drivers, when and where they need it. -
Page 8: About Load Balancing
Rolec chargepoints are pre-configured to load balance with a 13A ‘buffer’. This means that whatever the property fuse may be, load balancing will start 13A before its maximum limit is reached. -
Page 9: About Load Management
NOTE: Where a Rolec Load Balancing Current Transformer (CT) has been installed and connected to a load balancing enabled Rolec chargepoint, it will reduce the supply of power to the vehicle where the combined demand of the property and vehicle would exceed the power available to the property as a whole. -
Page 10: About Pen Protection
Product Overview About PEN Protection The TruePEN system removes the need to install a dedicated earth for the chargepoint. In the event of a fault, the system will break all power cable connections between the chargepoint and the vehicle. A PEN fault is most commonly seen as either, an undervoltage or an overvoltage entering the chargepoint from the mains supply. -
Page 11: Product Specification
Product Specification Product Specification Mounting LED Status Charging Bracket Indicators Socket (Left) Charging Power Socket Cable (Right) RFID Entry Sensor (Option) Figure 1 Zura 2 x Socket Chargepoint (Front) Figure 2 Zura 2 x Socket Chargepoint (Rear) Charging Charging Socket Socket (Left) (Right) - Page 12 Product Specification Charging LED Status Plug Holster Indicators (Left) Charging Cable and Plug (Left) Figure 6 Zura 2 x Tethered Chargepoint (Front) Mounting Blanking Bracket Plates Power Cable Entry Tethered Cable Strain Relief Figure 7 Zura 2 x Figure 8 Zura 2 x Tethered Figure 9 Zura 2 x Tethered Chargepoint (Rear) Tethered Chargepoint Chargepoint (Right)
- Page 13 Product Specification Anti-Tamper Switches Status Indicator (Left Hand Side) Status Indicator (Right Hand Side) Smart Communications Module RFID Sensor Figure 11 Zura Protective Components Cable Lock (Left Hand Side) Socket Chargepoints Only EV Charge Controller Socket (Left-Hand Side) Socket Chargepoints Only Cable Lock (Right-Hand Side) Socket Chargepoints Only...
- Page 14 Product Specification Smart Link Connection Meter Connector 2x CT Connectors Status Indicator Power ‘IN’ ‘Halo’ Connector Connector to Power ‘OUT’ and N, E, L. Signal Connector to Socket L, N, E. Figure 13 EV Charge Controller GPRS Antenna Connection Connection to RFID Board Connection to Anti-Tamper Devices...
- Page 15 Product Specification Connection Charging Input Fascia Product Type Output Supply Colour Code 1x 32A Single Phase 1x Type 2 (IEC 62196) Up to 7.4kW (32A) Black ROLEC3020B 230V AC (±10 %) charging socket 50/60Hzw 1x 63A 2x Type 2 (IEC 62196) Up to 7.4kW (32A) Single Phase Black...
- Page 16 Certification Markings – CE & UKCA Warranty 3 years Rolec Services Ltd are a registered manufacturer (WEE/AG3499TY) within the WEEE Recycling Scheme, allowing its products at the end of their life, to be processed by an appropriate local service provider.
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Page 17: Unpacking
Packaging is 100% recyclable where appropriate facilities exist. Standard Contents EV chargepoint Rolec EV Connect Configuration Tag VendElectric and Monta QR Code Socket ID Labels Current Transformer (CT) device with cable. Mounting Bracket Fixing Kit (Qty 4, 4 x 50mm screws and wall plugs) Installation and Operation Manual 1. -
Page 18: Options And Accessories
Unpacking Options and Accessories Product Code I I t t e e m m D D e e s s c c r r i i p p t t i i o o n n RFID0010 RFID card RFID0020 RFID fob EVFP0030 Zura Mounting Post (fits up to 2 chargers) -
Page 19: Labelling
Labelling Labelling Observe any/all labels displayed on the equipment or inside the enclosure. Figure 16 Typical Product Rating and Serial Number Label Figure 18 Socket ID Label Figure 17 Configuration Tag (Back and Front) Figure 19 RFID Sensor Location Figure 20 Typical Socket Type and power Rating Labels NOTES: 1. -
Page 20: Installation
Units using mobile networks require a suitable signal of 14 CSQ or better. Units using Wi-Fi connectivity require a strong, stable connection. Rolec cannot be held responsible or accountable in the event that a unit using a mobile network or Wi-Fi is installed in a location without adequate network signal. -
Page 21: If A Mounting Post Will Be Used
Installation 2. Make sure the electrical power available at the site is sufficient for the desired power output from the chargepoint. Chargepoint output power is managed by the chargepoint based on information about the site entered into the Configuration Application after installation. -
Page 22: Schematics
Installation Schematics INCOMING SUPPLY ACEQ0185 I ON 230V 50Hz O OFF I n 0.03A MAGNET 1 MAGNET 2 IEC/EN 61009-1 10000 MAGNETIC FIELD MAGNETIC FIELD REED REED SWITCH 1 SWITCH 2 HEADER (FRONT VIEW) HEADER (FRONT VIEW) 230V 0.25-5(100)A 24 G 1000 imp/kWh 25 B... - Page 23 Installation INCOMING SUPPLY MAGNET 1 MAGNET 2 MAGNETIC FIELD MAGNETIC FIELD REED REED SWITCH 1 SWITCH 2 HEADER (FRONT VIEW) HEADER (FRONT VIEW) 230V 0.25-5(100)A 24 G 1000 imp/kWh 25 B 23 A LINK RESISTOR 2xWHITE CABLES LOAD BALANCING CT (TO BE CONNECTED TO A CT FITTED CABLE (CP) AROUND THE HOME INCOMING SUPPLY LIVE WIRE)
- Page 24 Installation + R G B Figure 23 Zura Intelligent EV Charging Unit – 2x up to 7.4kW Type 2 Socket Zura Intelligent EV Charging Unit EVZM-01-V01R1 Installation and Operation Manual Page 23 of 42 December 2022...
- Page 25 Installation B G R + SOCKET2 LIVE NEUTRAL EARTH Figure 24 Zura Intelligent EV Charging Unit – 2x up to 7.4kW Type 2 Tethered EVZM-01-V01R1 Installation and Operation Manual Zura Intelligent EV Charging Unit Page 24 of 42 December 2022...
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Page 26: Install The Chargepoint
Install the Chargepoint Install the Chargepoint IMPORTANT: All electrical work must be performed in accordance with the current legislation applicable in the geographical region of the installation. CAUTION: Equipment Damage – Sensitive Equipment If you will be performing insulation resistance tests on the power supply cables, it is advised to be done BEFORE connecting the power cable to the chargepoint. - Page 27 Install the Chargepoint 2. Press the Front Fascia Clip toward the body of the enclosure to release the bottom of the fascia then carefully ease the fascia away from the mid and top positions. 3. Place the Front Fascia face up in a safe location to prevent damage to the surface finish.
- Page 28 Install the Chargepoint 9. Turn the chargepoint over and place it on its rear face. 10. Remove and retain each of the panel fasteners from the (Security Boundary) Front Panel. CAUTION: Equipment Damage The LED indicators and RFID components are mounted on the Front Panel. Cables connected to components on the panel may be disconnected from the panel.
- Page 29 Install the Chargepoint 13. Place the Mounting Bracket onto the wall. 14. Make sure the Mounting Bracket is level and vertical. 15. For rear entry cabling, make sure the power cable and any other required cables will pass through the large aperture in the lower area of the bracket when it is secured to the wall.
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Page 30: Install Load Balancing
Install the Chargepoint 23. Make sure the entry point into the enclosure can be sealed with an appropriate cable gland. 24. Terminate the supply cable in the appropriate manner and connect it to the connection point within the chargepoint. 25. If required, connect the Ethernet cable to the Smart Communications Module. 26. -
Page 31: Overview
Install the Chargepoint Overview Power coming into the property is monitored by a Current Transformer (CT) that clamps around the property’s incoming power cable and is then connected to the chargepoint. The CT has a cable allowing it to be connected to the chargepoint. Additional cable may be added to the CT cable but to maintain a good signal, it is recommended that cables extensions are kept as short as possible. -
Page 32: Connect The Ct Cable To The Chargepoint
Install the Chargepoint Connect the CT Cable to the Chargepoint IMPORTANT: A suitable cable gland must be installed to the chargepoint enclosure to accept the CT cable and maintain the IP rating of the enclosure. 1. Locate the EV Charge Controller enclosure and the connector marked CT. -
Page 33: Configure Load Balancing
Install the Chargepoint IMPORTANT: 3-Cable CTs Some models of CT used for Load Balancing have 3 cables. If a 3-cable CT is used, the H+ and H- cables connect as shown above. The third cable is part of the CT cable’s electrical screening and must be connected to the charger’s incoming Earth terminal. -
Page 34: Install Charge Plug Holsters
Install the Chargepoint Install Charge Plug Holsters Charge Plug Holsters are used with tethered cable charges to help maintain the charging cable and plug in a serviceable condition, free from damage and contamination. Use of the holster also reduces the opportunity for the cable to be a trip hazard. 1. -
Page 35: Configuration
This chargepoint can be managed by any Open Chargepoint Protocol (OCPP) 1.6J compliant chargepoint management system and can receive over-the-air updates. If Rolec’s own VendElectric service is NOT going to be used, another service provider will be required to provide chargepoint management services. Chargepoint configuration will need to be performed in accordance with the alternative provider’s instructions. -
Page 36: After Configuration
Configuration After Configuration 1. Once configuration is complete, the Host (owner) will need to install the chosen provider’s application to their smartphone. 2. Engage with the customer to install the appropriate application to their smartphone (or similar device) from either the App Store for Apple devices or from Google Play for Android devices. -
Page 37: Chargepoint Installation Completion
Chargepoint Installation Completion Chargepoint Installation Completion 1. Make sure the… Chargepoint is secured to the mounting location. Chargepoint enclosure is free of debris. Cables entering the chargepoint are secure. 2. Make sure the electrical installation is complete: Incoming cables are connected to the relevant devices within the enclosure. All electrical connection points are secure. -
Page 38: Operation
Operation Operation As a ‘Smart’ product, this chargepoint can be operated and/or monitored by a wide range of web enabled devices. Alternatively, it may be operated manually via an RFID card/fob. VendElectric EV Driver Application The VendElectric EV Driver Application is a free download for use with smartphones running Google Android or Apple IOS. -
Page 39: End A Charging Session
Operation 16. If you are present when power for charging is made available, the status indicator will change to show a fixed green light. NOTE: Default Hours and Randomised Delay Following the initiation of the charge session, UK regulations require chargepoints of this type to apply power for charging during the ‘default’... -
Page 40: About Charging Cables And Sockets
Operation About Charging Cables and Sockets The points below apply to Rolec cables and will be similar for cables made by other manufacturers. Always follow the manufacturer's advice. 1. Charging cables should be fully uncoiled when in use. 2. Charging cables should not be stretched or place strain on the chargepoint or vehicle connections. -
Page 41: Maintenance
NOTE: In the event of a hardware issue, always contact your installer first. If damage has been sustained to communications devices and/or other ‘Smart’ components, it is recommended that an approved Rolec installer is called to perform the repair. Damage caused to the equipment by misuse, lack of maintenance, inappropriate maintenance or modification is not covered by the manufacturer warranty. -
Page 42: About Software Updates
Maintenance 6. Do NOT allow charging cables to become contaminated with water (or other substances). Always store cables in accordance with the manufacturer’s instructions. NOTE: Rubber ‘dust’ caps that may be attached to cables are only suitable for short term protection, or protection whilst stored in an indoor environment. They are not designed to fully protect against water ingress. -
Page 43: Suggested Inspection And Testing
Maintenance Suggested Inspection and Testing A record or inspection, testing and maintenance must be kept and may be required to support warranty claims. and 3 Quarter and 4 Quarter External Visual Inspection: External Visual Inspection: Check for physical damage. Check for physical damage. All warning labels present and All warning labels present and legible. - Page 44 This listing of any firm or their logos is not intended to imply any endorsement or direct affiliation with Rolec Services Ltd. and is purely to demonstrate branding opportunities. © 2022 by Rolec Services. All rights reserved. EVZM-01-V01-R1 Rolec Zura Intelligent EV Charging Unit - Installation and Operation Manual Manufactured in the UK t: 01205 724754 e: enquiries@rolecserv.co.uk...
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