ROLEC SINEXCEL ULTRACHARGE 160 Maintenance Manual
Intelligent ultra-rapid ev charging station
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Also See for SINEXCEL ULTRACHARGE 160:
- Maintenance manual (24 pages) ,
- Installation & operation manual (32 pages)
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Summary of Contents for ROLEC SINEXCEL ULTRACHARGE 160
- Page 1 MAINTENANCE MANUAL ULTRACHARGE 160 Stocked in Intelligent ultra-rapid EV charging station the UK by...
- Page 2 SEC 30kW Series DC Fast Charger-Maintenance Manual Disclaimer We do not assume the responsibility of free maintenance for personal electric shock, product damage, failure or defects for the following reasons: Non-professional operation and maintenance personnel or operators who do not have the ●...
- Page 3 SEC 30kW Series DC Fast Charger-Maintenance Manual Preface Readers This document (This guide) is mainly applicable to the following engineers: Technical Support Engineer ● Maintenance Engineer ● Symbols The following symbols may appear in this document, and they have the following meanings. Symbol Meaning Danger...
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Page 4: Table Of Contents
SEC 30kW Series DC Fast Charger-Maintenance Manual Contents 1 Safety instructions............................1 1.1 Warning and danger........................... 1 1.2 Maintenance instructions........................2 2 Maintenance..............................3 2.1 Maintenance when the charger is not used for a long time............3 2.2 Charger maintenance items and checking cycle................3 3 Replacement of common devices...................... -
Page 5: Safety Instructions
SEC 30kW Series DC Fast Charger-Maintenance Manual 1 Safety instructions 1.1 Warning and danger Symbol Meaning of Description symbol Because some parts of the power system are at a high pressure during operation, the direct or indirect Danger contacting with these components, such as contacting through wet things, can be fatal. -
Page 6: Maintenance Instructions
SEC 30kW Series DC Fast Charger-Maintenance Manual 1.2 Maintenance instructions This product is a high-power and high-voltage power equipment. Construction and maintenance ● personnel shall work with the operation certificate. In the maintenance of the equipment, the relevant construction standards and safety regulations in ●... -
Page 7: Maintenance
SEC 30kW Series DC Fast Charger-Maintenance Manual 2 Maintenance 2.1 Maintenance when the charger is not used for a long time When the charger is not used, the charger shall be in a power-off state and the unnecessary load of the charger shall be reduced, so as to increase the service life of the charger. - Page 8 SEC 30kW Series DC Fast Charger-Maintenance Manual interface can operate normally. Emergency Half a year Press the emergency stop button to check whether the Maintenance stop function emergency stop button is working normally, and reset the and repairing emergency stop button after normal check. Equipment Half a year Check whether the ground wire of the equipment housing...
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Page 9: Replacement Of Common Devices
SEC 30kW Series DC Fast Charger-Maintenance Manual 3 Replacement of common devices NOTE: To change devices, do not operate when the charger is live! Electric meter Tools required: screwdriver Replacement steps: ① Remove the connecting cable of the electric meter; ②... - Page 10 SEC 30kW Series DC Fast Charger-Maintenance Manual Main circuit breaker Tools required: Screwdriver and socket wrench Replacement steps: ① Remove the connecting cable of the main circuit breaker; ② Use a flat-head screwdriver to pull the buckle at the bottom of the main circuit breaker and remove the circuit breaker;...
- Page 11 SEC 30kW Series DC Fast Charger-Maintenance Manual Cooling fan Tools required: screwdriver Replacement steps: ① Separate the terminals of plug-in connectors of the cables of the cooling fan; ② Remove the screws from the top cover of the fan using a screwdriver and remove the cover; ③...
- Page 12 SEC 30kW Series DC Fast Charger-Maintenance Manual AC contactor Tools required: Socket wrench Replacement steps: ① Remove the connecting cable of the AC contactor; ② Use a flat-head screwdriver to unlatch the bottom of the AC contactor and take out the AC contactor; ③...
- Page 13 SEC 30kW Series DC Fast Charger-Maintenance Manual DC contactor Tools required: screwdriver and socket wrench Replacement steps: ① Use a socket wrench to remove the bus bar on the DC contactor; ② Remove the DC contactor connection cable; ③ Use the screwdriver to remove the fixing screw in the upper right corner and lower left corner of the DC contactor.
- Page 14 SEC 30kW Series DC Fast Charger-Maintenance Manual Fuse Tools required: Socket wrench Replacement steps:① Remove the fuse connection cable ② Use a socket wrench to remove the bus bar on the fuse ③ Remove the screw from the fuse ④ Replace the fuse with a new one, in the opposite way to assemble it.
- Page 15 SEC 30kW Series DC Fast Charger-Maintenance Manual System operating power supply Tools required: screwdriver Replacement steps: ①Remove the connection cable from the system power supply. ②First remove the four screws securing the sheet metal parts on the system power supply to the cabinet. ③Remove the auxiliary source and the four screws holding the sheet metal parts.
- Page 16 SEC 30kW Series DC Fast Charger-Maintenance Manual Display screen Tools required: screwdriver Replacement steps: ①Remove the connection cable from the display screen. ②Hold the display screen from the front and remove the six screws and the clips from the back. ③Remove the display from the front.
- Page 17 SEC 30kW Series DC Fast Charger-Maintenance Manual Connector line Tools required: spanner, screwdriver Replacement steps:①Remove the connecting cable of the connector line. ②Remove the screws from the connector line terminals and the U-clips holding the connector line in place. ③After loosening the PG head with a spanner and taking the connector line out, remove the PG head from the connector line ④...
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Page 18: Guidance For Replacement Of Dust Filter
SEC 30kW Series DC Fast Charger-Maintenance Manual 4 Guidance for replacement of dust filter Tools required: screwdriver or electric tool and new dust filter. Replacement steps: Turn off the power supply and open the door of the cabinet; Use an electric screwdriver to remove the inlet and outlet air duct cover and its mounting screws (M4x16). - Page 19 SEC 30kW Series DC Fast Charger-Maintenance Manual Insert new air filters of the same specifications into the air inlet and outlet respectively;...
- Page 20 SEC 30kW Series DC Fast Charger-Maintenance Manual Install the side cover plate and lock the screw (M4×16). The reference torque of screw tightening: 16kgf. cm; The dust filter has been replaced.
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Page 21: Common Troubleshooting
SEC 30kW Series DC Fast Charger-Maintenance Manual 5 Common troubleshooting N0. Content of failure Cause of failure Method of treatment 1. The connection of CAN 1. Use a multimeter to check whether the CAN bus between MCU and communication line between MCU and the controller of charger is loose;... - Page 22 SEC 30kW Series DC Fast Charger-Maintenance Manual 2. The power cord between the wiring is correct, replace the auxiliary the MCU and the display power supply; screen is loose; 2. Tighten the power cord between the MCU 3. The display screen is and the display screen again;...
- Page 24 Brand names, logos and trademarks used herein remain the property of their respective owners. This listing of any firm or their logos is not intended to imply any endorsement or direct affiliation with Rolec Services Ltd. and is purely to demonstrate branding opportunities. © 2024 by Rolec Services. All rights reserved.
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