ROLEC SINEXCEL ULTRACHARGE 30 Installation & Operation Manual

ROLEC SINEXCEL ULTRACHARGE 30 Installation & Operation Manual

Intelligent rapid ev charging station

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INSTALLATION & OPERATION MANUAL
ULTRACHARGE 30
Stocked in
Intelligent rapid EV charging station
the UK by

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Summary of Contents for ROLEC SINEXCEL ULTRACHARGE 30

  • Page 1 INSTALLATION & OPERATION MANUAL ULTRACHARGE 30 Stocked in Intelligent rapid EV charging station the UK by...
  • Page 2 SEC 30kW Series DC Fast Charger--- User Manual Disclaimer Manufacturer shall not be liable for any consequence caused by any of the following events: Warranty expiration of the warranty service.  Failure to follow the operation instructions and safety precautions in this ...
  • Page 3 SEC 30kW Series DC Fast Charger--- User Manual Foreword Reader Object This document (this guide) is primarily intended for the following engineers: Technical Support Engineer  Maintenance Engineer  Engineering installation team  Symbol Conventions The following symbols may appear in this document and their description are as follows Symbol Description DANGER...
  • Page 5: Table Of Contents

    SEC 30kW Series DC Fast Charger--- User Manual Table of Contents 1 Safety Precautions............................1 1.1 Special symbols for warnings and dangers..................1 1.2 Safety instructions for use........................2 1.3 Safety instructions for operation......................2 2 Product Overview............................4 2.1 Brief description............................ 4 2.2 SEC series products model.........................4 2.3 Product types description........................
  • Page 6 SEC 30kW Series DC Fast Charger--- User Manual 4.1.1 Standby interface..........................23 4.1.2 Waiting for connector insertion interface..................24 4.1.3 Select charging mode interface....................24 5 Simple troubleshooting..........................29 6 After-sales service............................30...
  • Page 7: Safety Precautions

    SEC 30kW Series DC Fast Charger--- User Manual 1 Safety Precautions 1.1 Special symbols for warnings and dangers Symbol Symbol word Description Since some parts of this power system are under high Danger voltage during operation, it is fatal for direct contact or indirect contact with these parts.
  • Page 8: Safety Instructions For Use

    SEC 30kW Series DC Fast Charger--- User Manual Attention Unable to relate to household’s environment. 1.2 Safety instructions for use The SEC (SEC Series DC fast charger) is an integrated charger that you can use  to supply electricity to an EV either outdoor or indoor. The SEC is a high-power and high voltage electric power equipment, only qualified ...
  • Page 9 SEC 30kW Series DC Fast Charger--- User Manual Do not touch the EV charging connector or vehicle inlet, keep it dry and clean.  Do not use this product if the power cord or connector is frayed, has broken  insulation, or shows any other signs of damage.
  • Page 10: Product Overview

    SEC 30kW Series DC Fast Charger--- User Manual 2 Product Overview 2.1 Brief description The SEC30 is an integrated DC fast charger that features high efficiency and flexible configured. It supports the CCS2 connector charging . The Charger used in centralized fast charging station, it adopts the charging power module of the manufacturer, and meet the charging demand of larger capacity and high endurance electric on the market.
  • Page 11: Product Views

    SEC 30kW Series DC Fast Charger--- User Manual Specification Power distribution Maximum current SEC1000/25Y-H-P 25kW 125A SEC1000/25Y-H-R 25kW 125A SEC1000/25Y-H-T 25kW 125A SEC1000/30Y-C-P 30kW SEC1000/30Y-C-R 30kW SEC1000/30Y-C-T 30kW SEC1000/30Y-H-P 30kW 125A SEC1000/30Y-H-C 30kW 125A SEC1000/30Y-H-T 30kW 125A 2.4 Product views Air outlet Door lock Status LED...
  • Page 12: Product Characteristics

    SEC 30kW Series DC Fast Charger--- User Manual 2.5 Product characteristics A variety of power configurations from 25kW to 30kW can meet the customized  requirements of customers. The charger can automatically switch the power according to the vehicle demand, which can optimize the usage of the charger. The constant current and constant power charging methods have the advantages ...
  • Page 13 SEC 30kW Series DC Fast Charger--- User Manual Specification Category Item Parameter Output Voltage 50~1000V Rated power 25 or 30kW CCS2 : 80A Output Max Current Characteristic HCCS2:125A Peak Efficiency ≥95% @half load Connector Type IEC 62196 Standards System Standards IEC 61851 Energy meter High precision meter...
  • Page 14 SEC 30kW Series DC Fast Charger--- User Manual Specification Category Item Parameter Humidity 5%~95% Altitude ≤2000m DC Over current protection Surge Protection Device Emergency Stop Protection Overload protection Short circuit protection Protection RCD type A protection Overcharge protection Over voltage protection Under voltage protection Reverse connect protection Over temperature protection...
  • Page 15: Installation Instructions

    SEC 30kW Series DC Fast Charger--- User Manual 3 Installation instructions 3.1 Equipment dimensions The shape and dimension of the charger are shown in Figure 3.1-A. Figure 3.1-A Outline and dimension of charger The shape and dimension of the charging column are shown in Figure 3.1-B. Figure 3.1-B Outline and dimension of charging pedestal...
  • Page 16: Equipment Installation Requirements

    SEC 30kW Series DC Fast Charger--- User Manual 3.2 Equipment installation requirements 3.2.1 Wall-mounted The charger is opened in front . Space should be reserved around. See Figure 3.2.1-A for the reserved size.The height of the bottom of the charging from the ground during wall hanging is determined by the customer.
  • Page 17: Ground-Mounted

    SEC 30kW Series DC Fast Charger--- User Manual 3.2.2 Ground-mounted The charger is opened in front . Space should be reserved around. See Figure 3.2.2-A for the reserved size; The foundation is of channel steel or concrete; The cable shall be embedded in advance,the reserved length of Ethernet cable should not be less than 1800mm;...
  • Page 18: Construction Of Distribution Cables

    SEC 30kW Series DC Fast Charger--- User Manual Figure 3.2.2-B Base and cable reservation requirements 3.3 Construction of distribution cables 3.3.1 Layout requirements of distribution cables The input cable of the system is introduced from the inlet hole at the bottom of the charger, and the cable shall be laid through the cable trench.
  • Page 19: Process Requirements Of Distribution Cables

    SEC 30kW Series DC Fast Charger--- User Manual 3.3.2 Process requirements of distribution cables Cable laying shall be free from external force, distortion and damage of insulation layer. It is strictly forbidden to twist, flatten, break the protective layer and wear the protective layer seriously.
  • Page 20: Internal Wiring Diagram Of Equipment

    SEC 30kW Series DC Fast Charger--- User Manual 3.3.4 Internal wiring diagram of equipment The internal input cables are PE, L1, L2, L3, N from the left to the right, as shown in Figure 3.3.4-A. Figure 3.3.4-A Internal wiring diagram of charger...
  • Page 21: Installation Steps Of Charging Equipment

    SEC 30kW Series DC Fast Charger--- User Manual 3.4 Installation steps of charging equipment Tools required Tools Qty. Drawing Tools Qty. Drawing Cross Claw hammer screwdriver Electric drill Flat Equipped with φ screwdriver 12.5mm drill bit Insulating Cable gloves clipper Insulation Hydraulic clamp...
  • Page 22: Unpacking The Outer Package Of The Cabinet

    SEC 30kW Series DC Fast Charger--- User Manual 3.4.1 Unpacking the outer package of the cabinet Tools required: claw hammer, art knife, protective gloves Straighten the metal card on the top of the packing material with a claw hammer,  and remove the upper cover plate.
  • Page 23: Installation Procedure

    SEC 30kW Series DC Fast Charger--- User Manual Figure 3.4.1-C 3.4.2 Installation procedure Tools required: electric drill, φ12.5mm drill bit, protective gloves. 3.4.2.1 Wall-mounted Installation dimensions  Figure 3.4.2.1-A Back diagram...
  • Page 24 SEC 30kW Series DC Fast Charger--- User Manual Installation procedure  Step 1:Fix the wall-mounted plate on the wall with 4 expansion screws (M 10*80mm). Refer Figure 3.4.2.1-B Figure 3.4.2.1-B Hole locations of the plate Step 2:Hang the charging station on the wall and lock the captive screw, Refer to Figure 3.4.2.1-C Figure 3.4.2.1-C Wall-mounted diagram...
  • Page 25: Ground-Mounted

    SEC 30kW Series DC Fast Charger--- User Manual Step4:Connect the AC input cable as shown in the figure. Unscrew the waterproof connector , insert the incoming wire and connect the cable connector to the terminal block , screw the wire rope with a screwdriver. Finally, tighten the waterproof connector with the wrench to ensure that the incoming cable cannot be pulled out.
  • Page 26 SEC 30kW Series DC Fast Charger--- User Manual Installation steps  Step 1:According to the drilling hole locations of the pedestal as shown in Figure ,get the installation position and install the cable in advance. Make sure that the 3.4.2.2-A length of the embedded cables out of the ground is meet the requirements of 3.2.2 .
  • Page 27 SEC 30kW Series DC Fast Charger--- User Manual Figure 3.4.2.2-C Charger fixation...
  • Page 28: Inspection After Installation

    SEC 30kW Series DC Fast Charger--- User Manual 3.5 Inspection after installation Stability After the charger is installed, shake the cabinet from different directions, and there should be no obvious loosening and shaking. Clean up Dispose of all transportation and packaging materials in accordance with local ...
  • Page 29: Operation Interface

    SEC 30kW Series DC Fast Charger--- User Manual 4 Operation interface 4.1 Charging process Note: when the charger is in standby mode, the screen is in the energy-saving mode. Before operation, touch the screen with your finger to light up the screen! The screen has been split, which can be used for advertising below the operation interface.
  • Page 30: Waiting For Connector Insertion Interface

    SEC 30kW Series DC Fast Charger--- User Manual 4.1.2 Waiting for connector insertion interface Tip: connecting the connector to the car will jump to the connector insertion interface. 4.1.3 Select charging mode interface Notice: click the payment method you want to enter the next charging operation.
  • Page 31 SEC 30kW Series DC Fast Charger--- User Manual Code scanning charging interface process Scan the QR to enter the start charging interface . Charging interface Click "End" to end charging and enter the settlement interface . Tip: after charging, click back...
  • Page 32 SEC 30kW Series DC Fast Charger--- User Manual Bank card charging process Select or enter the precharge amount to enter the card swiping interface. Pay by card according to the interface prompt to enter the charging start interface. Charging interface. Click "End"...
  • Page 33 SEC 30kW Series DC Fast Charger--- User Manual Recharge card charging process Select the recharge card to charge and enter the card swiping interface. Swipe the card to enter the charging start screen. Charging interface. Click "End" to end charging and enter the pay by card interface.
  • Page 34 SEC 30kW Series DC Fast Charger--- User Manual Password charging interface process Enter the password to enter the start charging interface. Charging interface. Click "End" to charging and enter the pay interface. Tip: click the input box to pop up a small keyboard. Enter the complete password through the keyboard and click OK to verify the password.
  • Page 35: Simple Troubleshooting

    SEC 30kW Series DC Fast Charger--- User Manual 5 Simple troubleshooting Analysis and treatment of common faults. Refer to the maintenance manual for detailed treatment. Error Name of alarm or Processing method code fault Check the status of lightning arrested. If the visual window ...
  • Page 36: After-Sales Service

    SEC 30kW Series DC Fast Charger--- User Manual 6 After-sales service If you have any questions, please contact the equipment supplier. Before contacting the equipment supplier: Please check the troubleshooting measures in the chapter "5. Simple  troubleshooting". Please record the model and serial number of the equipment (name plate of the ...
  • Page 40 Brand names, logos and trademarks used herein remain the property of their respective owners. This listing of any firm or their logos is not intended to imply any endorsement or direct affiliation with Rolec Services Ltd. and is purely to demonstrate branding opportunities. © 2024 by Rolec Services. All rights reserved.

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