QuickJack BL-3500 Installation And Operation Manual

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WARNING
!
INSTALLATION AND OPERATION MANUAL
3,500 / 5,000 POUND CAPACITY
QUICKJACK
MODELS:
BL-3500
VER B
BL-5000
VER B
BL-5000XL
VER B
RECEIVING
The shipment should be thoroughly inspected as soon as it
is received. The signed Bill of Lading is acknowledgement
by the shipping carrier as receipt of this product as listed
in your invoice as being in a good condition of shipment. If
any of these goods listed on this Bill of Lading are missing
or damaged, do not accept goods until the shipping carrier
makes a notation on the freight bill of the missing or dam-
aged goods. Do this for your own protection.
QUICKJACK
PATENTED. ALL RIGHTS RESERVED
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION
INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY
UNDERSTAND AND
MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO
OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
By Ranger Products
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
AND
OPERATION.
COMPREHEND THE FULL CONTENTS OF THIS
BE SAFE
Your new jack was designed and built with safety in mind.
However, your overall safety can be increased with proper
training and thoughtful operation on the part of the operator.
DO NOT operate or repair this equipment without reading
this manual and the important safety instructions shown
inside. Keep this operation manual near the jack at all
times. Make sure that ALL USERS read and understand
this manual.
1
BY
PROCEEDING
MAN REV D 07-22-2015
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free 1-888-262-3880
Tel: 1-805-421-5114
www.quickjack.com
WITH
JACK
P/N 5900395

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Summary of Contents for QuickJack BL-3500

  • Page 1 MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH. MAN REV D 07-22-2015 P/N 5900395 INSTALLATION AND OPERATION MANUAL 3,500 / 5,000 POUND CAPACITY QUICKJACK MODELS: BL-3500 VER B BL-5000 VER B BL-5000XL VER B RECEIVING BE SAFE The shipment should be thoroughly inspected as soon as it Your new jack was designed and built with safety in mind.
  • Page 2: Product Warranty

    En Español: www.quickjack.com.mx Your new QuickJack™ is covered under warranty for one year on equipment structure; one year on all operating components and tooling/accessories, to the original purchaser, to be free of defects in material and workmanship. The manufacturer shall repair or replace at their option for this period those parts returned to the factory freight prepaid which prove upon inspection to be defective.
  • Page 3: Table Of Contents

    Specifications BL-3500 / BL-5000 / BL-5000XL ........
  • Page 5: Definitions Of Hazard Levels

    properly supervised. IMPORTANT NOTICE Allow unit operation only with all parts in place and Stay clear of any moving parts that can fall and cause injury. operating safely. These instructions must be followed to insure proper instal- Carefully inspect the unit on a regular basis and lation and operation of your jack.
  • Page 6: Important Safety Instructions

    By Ranger Products IMPORTANT SAFETY INSTRUCTIONS Read these safety instructions entirely. Do not attempt to install this QuickJack if you have never been trained on basic vehicle jack installation procedures. Never attempt to lift components without proper lifting tools such as forklifts or cranes.
  • Page 7: Parts Inventory / Specifications

    BL-3500 & BL-5000 PARTS INVENTORY Be sure to take a complete inventory of parts prior to beginning installation. DESCRIPTION Frame Assemblies Power Unit with Carrier Quick Connect Twin Hose Assembly Quick Connect Hoses Rubber Lift Blocks Frame Handles Parts Box (Packing List Enclosed)
  • Page 8 BL-5000XL PARTS INVENTORY Be sure to take a complete inventory of parts prior to beginning installation. DESCRIPTION Frame Assemblies Power Unit with Carrier Quick Connect Twin Hose Assembly Quick Connect Hoses Rubber Lift Blocks Frame Handles Parts Box (Packing List Enclosed) Frame Assemblies Short Leader...
  • Page 9: Tools Required / Getting Started

    1. After choosing the area of installation, open packaging and remove the frames, handles, hoses and power unit. 1. JACK LOCATION: Always make sure that adequate space is available for installation. Your new QuickJack is shipped in two boxes. Approximate dimensions are shown below.
  • Page 10: Installing Cylinder Fittings (Cont'd) / Installing Inflation Valves

    2. Install the 90º O-ring fittings and position the fittings at 2. Wrap the threads on the two air inflation valves with 10 o’clock. Teflon™ tape. When applying tape, wrap it three times in direction shown below. 3. Using a wrench, secure the fitting nut. 3.
  • Page 11: Pressurizing Air Bottle Cylinders / Power Unit Assembly

    STEP 6 Pressurizing Air Bottle Cylinders 1. IMPORTANT: Make sure lift frames are in the fully lowered position during the following procedures. 2. Remove dust cap from each air inflation valve. 6. Replace dust caps. The dust cap on each inflation valve helps to retain air.
  • Page 12: Power Unit Assembly (Cont'd)

    2. Remove protective shipping plugs from both power Install male quick-connect fitting to lower unit ports. double-male fitting. 3. Locate both double-male O-ring fittings, then wrap Securely tighten fitting. Teflon tape on pipe threads only - NOT O-RING SIDE. 4. Place one double-male O-ring fitting in the lower 8.
  • Page 13: Filling Power Unit Reservoir / Preparing Hoses

    DURING THE START-UP PROCEDURE OBSERVE ALL OPERATING COMPONENTS AND CHECK FOR READ THE FOLLOWING PROCEDURES BEFORE PROPER INSTALLATION AND ADJUSTMENT. DO NOT ATTEMPTING TO CONNECT HOSES TO QUICKJACK ATTEMPT TO RAISE A LOAD UNTIL A THORUGH OP- AND POWER UNIT. ERATIONAL CHECK HAS BEEN COMPLETED.
  • Page 14 4. Securely tighten female fitting as shown below. 8. Locate the two remaining male quick-connect fittings and attach to Short Leader Hoses as shown below. 5. Repeat same procedure for ALL four hose ends, as shown in the image below. 9.
  • Page 15: Jack Preparation

    STEP 10 Jack Preparation 1. Place both QuickJack frames on a stable floor VISUALLY CHECK QUICK-CONNECT FITTINGS FOR surface with both lock bars positioned outwards as CORRODING, CRACKING, DAMAGE OR illustrated below. EXCESSIVE WEAR. IF ANY OF THESE CONDITIONS EXIST, THE QUICK-CONNECT FITTINGS MUST BE REPLACED.
  • Page 16: Bleeding The Cylinders

    NOTE: Breather vent should be tightened for transport and shipping only. STEP 11 Bleeding the Cylinders Raise QuickJack approximately half lifting height and then follow these procedures to drain and bleed 9. Check air pressure in the air bottle cylinders. Make cylinders.
  • Page 17: Bleeding The Cylinders (Cont'd) / Operation And Use

    DO NOT drive on or ride vehicles over jack frames at any time. There are two methods of using the QuickJack when raising vehicles; INSIDE OUT and OUTSIDE IN. 1. Position four Rubber Lift Blocks in the receiver trays as shown below.
  • Page 18: Typical Jacking Points / To Raise Jack Frames

    IF THE SPECIFIC VEHICLE LIFT POINTS ARE NOT IDENTIFIED OR IF THE VEHICLE HAS ADDITIONAL OR UNIQUELY POSITIONED PAYLOAD, HAVE A QUALIFIED PERSON CALCULATE THE VEHICLE CENTER OF GRAVITY OR HAVE THE VEHICLE CENTER OF GRAVITY DETERMINED AT A VEHICLE SCALE.
  • Page 19 ALWAYS MAKE SURE QUICKJACK FRAMES ARE PARALLEL WITHIN 2” AND ALIGNED EVENLY FRONT AND BACK AS SHOWN IN THE DIAGRAM. FAILURE TO DO SO COULD CAUSE QUICKJACK FRAMES TO BECOME UNSTABLE AND NOT REST SQUARELY ON FLOOR SURFACE. MUST BE PARALLEL WITHIN 2”...
  • Page 20: To Raise Jack Frames (Cont'd) / To Lower Jack Frames

    2. Pay careful attention to overhead clearances - stand clear at all times. 3. Operate the UP control until each jack platform makes contact with vehicle undercarriage. Check contact points. If required, slightly position Rubber Lift Blocks as needed. 4. When ready, raise vehicle keeping the UP button continuously depressed until tires clear the floor and the jack frames are at least 12”...
  • Page 21: Important Operating / Maintenance Instructions

    DO NOT attempt to raise any load on the upper frame rails. Use RUBBER LIFT BLOCKS only. t Get familiar with operator controls by running the jacks through a few cycles before loading vehicle on QuickJack. During prestart testing with no load, the jack frames may not raise and lower evenly. This is normal. During prestart testing with no load, do not raise frames to full height, raise midway only.
  • Page 22 (See diagram) t SEMI MONTHLY: Check fluid level of Power Unit and refill if required per installation instructions. t Replace all caution, warning or safety related decals on the QuickJack if unable to read or missing. Reorder labels from QuickJack.com...
  • Page 23: Suv And Light Truck Adapter Kit

    SUV AND LIGHT TRUCK ADAPTER KIT The QuickJack SUV and Light Truck Adapter Kit fits the BL-5000 Series Models Only. This is an OPTIONAL item. Sold separately. The adapter kit includes: • (4) 3” Receivers • (4) 3” Stackable Risers...
  • Page 32 Every effort has been taken to ensure complete and accurate instructions have been included in this manual, however, possible product updates, revisions and or changes may have occurred since this printing. Quickjack™ reserves the right to change specifications without incurring any obligation for equipment previously or subsequently sold.

This manual is also suitable for:

Bl-5000Bl-5000xl

Table of Contents