Kobold Heinrichs V31 Operating Instructions Manual

Kobold Heinrichs V31 Operating Instructions Manual

Variable area flowmeter
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Variable Area Flowmeter
V31

Operating Instructions

Please read the instruction manual and keep them in a safe place!
Operating Manual V31
Heinrichs Messtechnik GmbH
June 2022

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Summary of Contents for Kobold Heinrichs V31

  • Page 1: Operating Instructions

    Variable Area Flowmeter Operating Instructions Please read the instruction manual and keep them in a safe place! Operating Manual V31 Heinrichs Messtechnik GmbH June 2022...
  • Page 2: Table Of Contents

    Heinrichs Messtechnik GmbH Table of Contents Operating Instructions Introduction Shipping and storage; product inspection Warranty III. Maintenance, Repair and Hazardous substances Disposal Supplementary operating instructions Operating manual of explosion-proof flowmeters Steps Prior to Operation Safety Advisories Installation, Commissioning, Operating Personnel Hazard Warnings Proper Use of the Device Installation and servicing...
  • Page 3 Heinrichs Messtechnik GmbH CE / UKCA Marking Order Information Basic data Available accessories 10. Model Code V31 11. Declaration of Decontamination 12. Declaration of Conformity 12.1 EU Declaration of Conformity 12.2 UKCA Declaration of Conformity Operating manual V31 Page 3...
  • Page 4: Introduction

    Heinrichs Messtechnik GmbH Introduction Shipping and storage; product inspection Shipping and Storage The device is to be safeguarded against moisture, dirt (especially the meters internal), impact and damage. The storage temperature limits are to be observed. Depending on the device size the area flowmeters float may be secured.
  • Page 5: Steps Prior To Operation

    Heinrichs Messtechnik GmbH 1. Steps Prior to Operation These montage and operating instructions are provided to help aid in the correct installation as well as for the operation and maintenance of the meter. It is essential that you read these operating instructions before installing and operating the device.
  • Page 6: Safety Advisories

    Heinrichs Messtechnik GmbH 2. Safety Advisories Installation, Commissioning, Operating Personnel The present document contains the information that you need in order to operate the product described herein properly. This document is intended for use by qualified personnel. This means personnel who are qualified to operate the device described herein safely, including ...
  • Page 7: Installation And Servicing

    Heinrichs Messtechnik GmbH Warning The operator is responsible for ensuring that the material used in the sensor and housing are suitable and that such material meets the requirements for the process medium and the ambient site conditions. The manufacturer accepts no responsibility for the selection of unsuitably materials.
  • Page 8: Returning Your Flowmeter For Servicing Or Calibration

    Heinrichs Messtechnik GmbH Returning your flowmeter for servicing or calibration Before sending your flowmeter back to us, for servicing or calibration, make sure it is completely clean. Any residues of substances that could be hazardous to the environment or human health are to be removed from all crevices, recesses, gaskets, and cavities of the housing before the device is shipped.
  • Page 9: Identification

    Heinrichs Messtechnik GmbH 3. Identification Manufacturer: Heinrichs Messtechnik GmbH Robert-Perthel-Strasse 9 Contact Information Importer D-50739 Cologne Germany Phone: +49 221 49708-0 Fax: +49 221 49708-178 Internet: www.heinrichs.eu Email: info@heinrichs.eu Product type: Variable area flow-meter Product name: File name: V31_BA_22.01_EN Version: 22.01 Publish date 21.06.2022...
  • Page 10 Heinrichs Messtechnik GmbH Warning The device is of limited use for the metering of potentially hazardous liquids and gases. It is essential that the operator takes appropriate steps to ensure that in the event of a glass tube breakage, no personnel are harmed and no equipment is damaged.
  • Page 11: Operating Principle And System Configuration

    Heinrichs Messtechnik GmbH 4. Operating Principle and System Configuration The measuring instrument composes of a float and a conical glass tube (M) A medium flows from the bottom to the top through the measuring ring, lifting the float in the process until the buoyancy force (A) and the weight of the float (G ) establish equilibrium.
  • Page 12: System Design

    Heinrichs Messtechnik GmbH System Design 4.1.1 Construction / dimensions Sensor Connection Thread Hose connector Flange Inner DN EN1092-1 ASME B16.5-2003 Model ØAR G / NPT Diameter Form B1, PN40 RF, Class 150 Ø33,7 1/4", 3/8“, 1/2" Ø13, Ø17 10/15/20/25 1/2", 3/4", 1” Ø60,3 3/4”, 1”...
  • Page 13: Materials

    Heinrichs Messtechnik GmbH 4.1.2 Materials Item Pieces Description Material Enclosure 1.4301 Measuring tube Borosilicate glass Float Stop PVDF Float 1.4571, AL, PVDF O-ring EPDM, Viton, FEP/FFKM O-ring EPDM, Viton, FEP/FFKM Union nut AL, Stainless Steel Flange Stainless Steel Flange PVDF Threaded Connection PVDF, Stainless Steel Hose Connector...
  • Page 14: Float Types

    Heinrichs Messtechnik GmbH 4.2 Float Types There are three types of floats on offer: A. Float without guide rod B. Guided float Float Reading Edge C. Viscosity stabile floats The following viscosity limits require a viscosity-stable float: Model Viscosity (mPas, cP) ≥...
  • Page 15: Dimensions Of The Assembled Gsg Contacts [Mm]

    Heinrichs Messtechnik GmbH 4.3.1 Dimensions of the assembled GSG contacts [mm] 4.3.2 Mounting of the GSG limit switch series Operating manual V31 Page 15...
  • Page 16: Adjusting And Wiring Of The Limit Switches

    Heinrichs Messtechnik GmbH 4.3.3 Adjusting and wiring of the limit switches When ordered, the limit switches are factory set at the ordered values. They can however be adjusted to suit the operators requirements. For re-adjusting an M4 nut (SW7) must be released until the clamping position can be adjusted. Now the limit switch can be slid into an it’s new position.
  • Page 17: Wiring Diagrams Of The Limit Switches

    Heinrichs Messtechnik GmbH 4.3.4 Wiring diagrams of the limit switches Figure 1: Electrical connection GSGA Figure 2: Electrical connection GSGB Figure 3: Electrical connection GSGW Figure 4: Pin assignment of the M12 connector Operating manual V31 Page 17...
  • Page 18: Specifications

    Heinrichs Messtechnik GmbH 5. Specifications Mechanical Data Measuring Range Turndown Ratio 1:10 Smallest Measuring Water 3-30 l/h Range Air* 36-360 Nl/h Largest Measuring Range Water 1.000-10.000 l/h Air* 18.000-180.000 Nl/h *) Referred to 0 °C and 1,013 bar abs. Accuracy Class Liquid 1,6 % (acc.
  • Page 19: Measuring Ranges

    Heinrichs Messtechnik GmbH Measuring Ranges 5.2.1 Water Standard measurement ranges for liquid with density = 1 kg/l (62,43 lb/ft ) and Viscosity 1 mPas. Float 1.4571 Float 1.4571 Float PVDF Measuring Pressure with and without Float 1.4571 with Viscosity weighted with V31 Model Range code Loss.
  • Page 20: Air

    Heinrichs Messtechnik GmbH 5.2.2 Standard measurement ranges for air at P = 1,013 bar (14,69 psi), T = 20 °C (68 °F), Density = 1,293 kg/m³, Viscosity = 0,0181 mPas Float Aluminium Float PVDF Measuring Pressure with and without Float Aluminium weighted with V31 Model Range code...
  • Page 21: Specifications - Limit Switches

    Heinrichs Messtechnik GmbH 5.3 Specifications – limit switches 5.3.1 GSGA – limit switches Contact closes when the value undershoots the set limit Switching principle Magnetic field switch, bi-stable, NC - normally closed Ambient temperature* -20 °C to +90 °C Enclosure material PBT / PA Sensor material CuZn, Optalloy coated...
  • Page 22: Gsgw - Limit Switches

    Heinrichs Messtechnik GmbH 5.3.3 GSGW – limit switches The electrical contact of the magnetic field switch is switched between the two output contact when the current value falls below or exceeds the limit value Switching principle Magnetic field switch, bi-stable, Change-over contacts Ambient temperature* -20 °C to +90 °C Enclosure material...
  • Page 23: Installation And Condition For Use

    Heinrichs Messtechnik GmbH 6. Installation and Condition for use Operating Conditions / Installation 6.1.1 Installation conditions The device should be operated pursuant to the guidelines of VDE/VDI Code 3513, sh. 3.  Measurable media are: 1) Liquids that exhibit sufficient flowability are devoid of solids, do not bond and do not tend to settle.
  • Page 24: Ce / Ukca Marking

    Heinrichs Messtechnik GmbH Before dismantling the device, check to ensure that all pipes are void of media, have been depressurised and have cooled down Should the inside of the device contain any foreign matter, it should be cleaned thoroughly with a brush and suitable cleaning agent. Deposits should be removed carefully. Before reassembly, any gaskets or O-rings shall be assessed for intactness.
  • Page 25: Model Code V31

    Heinrichs Messtechnik GmbH 10. Model Code V31 Meter Size S04 V31- Process Connections Threaded Connection Installation Length Material, wetted parts 40001F G ¼"(F) 375 mm PVDF 40001S G ¼"(F) 375 mm Stainless Steel 40101F G ⅜"(F) 375 mm PVDF 40101S G ⅜"(F) 375 mm Stainless Steel...
  • Page 26 Heinrichs Messtechnik GmbH Meter Size S05 V31- Process Connections Threaded Connection Installation Length Material, wetted parts 40001F G ¼“(F) 375 mm PVDF 40001S G ¼"(F) 375 mm Stainless Steel 40101F G ⅜"(F) 375 mm PVDF 40101S G ⅜"(F) 375 mm Stainless Steel 40201F G ½"(F)
  • Page 27 Heinrichs Messtechnik GmbH Meter Size S06 V31- Process Connection Threaded Connection Installation Length Material, wetted parts 40301F G ¾"(F) 375 mm PVDF 40301S G ¾"(F) 375 mm Stainless Steel 40401F G 1"(F) 375 mm PVDF 40401S G 1"(F) 375 mm Stainless Steel 60401F NPT ¾"(F)
  • Page 28 Heinrichs Messtechnik GmbH Meter Size S07 V31- Process Connection Threaded Connection Installation Length Material, wetted parts 40501F G 1¼"(F) 375 mm PVDF 40501S G 1¼"(F) 375 mm Stainless Steel 40601F G 1½"(F) 375 mm PVDF 40601S G 1½"(F) 375 mm Stainless Steel 40701F G 2"(F)
  • Page 29 ATEX: II 2G Ex h IIC T6 Gb Shatter protection is mandatory ATEX: II 2D Ex h IIIC T85°C Db Markings without Stainless steel tag 40x20 mm supplementary equipment without with (separate specification required) Version Heinrichs Kobold Operating manual V31 Page 29...
  • Page 30: Declaration Of Decontamination

    Heinrichs Messtechnik GmbH 11. Declaration of Decontamination Reference: Company: Town: Name: Department: Phone: The enclosed unit Type: has ben used with media As the used media is* : ☐ Toxic ☐ Explosive ☐ Harmful ☐ Oxidizing ☐ Caustic ☐ Biological harmful ☐...
  • Page 31: Declaration Of Conformity

    Heinrichs Messtechnik GmbH 12. Declaration of Conformity 12.1 EU Declaration of Conformity Operating manual V31 Page 31...
  • Page 32 Heinrichs Messtechnik GmbH Page 32 Operating manual V31...
  • Page 33 Heinrichs Messtechnik GmbH Operating manual V31 Page 33...
  • Page 34: Ukca Declaration Of Conformity

    Heinrichs Messtechnik GmbH 12.2 UKCA Declaration of Conformity Page 34 Operating manual V31...
  • Page 35 Heinrichs Messtechnik GmbH Operating manual V31 Page 35...
  • Page 36 Heinrichs Messtechnik GmbH Page 36 Operating manual V31...
  • Page 37 Heinrichs Messtechnik GmbH Version / Printed: 22.01 / 21.06.2022 Heinrichs Messtechnik GmbH Subject to change without prior notice File: Printed in the Federal Republic of Germany Robert-Perthel-Straße 9 V31_BA_22.01_EN D 50739 Köln Telefon: +49 (221) 4 97 08 - 0 Telefax: +49 (221) 4 97 08 - 178 Internet: http://www.heinrichs.eu e-mail:...

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