Mitsubishi Electric MELDASMAGIC64 Connection Manual
  1. Manuals
  2. Brands
  3. Mitsubishi Electric Manuals
  4. Industrial Equipment
  5. CNC MELDASMAGIC64
  6. Connection manual
Mitsubishi Electric MELDASMAGIC64 Connection Manual

Mitsubishi Electric MELDASMAGIC64 Connection Manual

Hide thumbs Also See for MELDASMAGIC64:
Table of Contents

Advertisement

Quick Links

Download this manual
CNC
64
CONNECTION MANUAL
BNP-B2203D(ENG)

Advertisement

Table of Contents
loading

Related Manuals for Mitsubishi Electric MELDASMAGIC64

Summary of Contents for Mitsubishi Electric MELDASMAGIC64

  • Page 1 CONNECTION MANUAL BNP-B2203D(ENG)
  • Page 2 MELDASMAGIC is a registered trademark of Mitsubishi Electric Corporation. Microsoft and MS-DOS are registered trademarks of Microsoft Corporation U.S.A. Windows is a registered trademark of Microsoft Corporation U.S.A. IBM is a registered trademark of International Business Machines Corporation U.S.A. Other company and product names are trademarks or registered trademarks of the...
  • Page 3 About MELDASMAGIC64 (1) MELDASMAGIC64 includes the ISA NC Card compatible with the ISA bus, and the PCI NC Card compatible with the PCI bus. Either card can be selected. The user can structure a custom-made NC unit by inserting the NC Card supplied from Mitsubishi into the selected personal computer's expansion slot (ISA bus or PCI bus).
  • Page 4 (3) Take care to the working environment when using MELDASMAGIC64. Working environment PCI NC Card ISA NC Card Applicable personal IBM PC/AT or compatible machine computer • • Windows 98SE Windows 95 • • Windows 2000 Windows 98 Compatible OS •...
  • Page 5 Precautions for Safety Always read the specifications issued by the machine maker, this manual, related manuals and enclosed documents before starting installation, operation, programming, maintenance or inspection to ensure correct usage. Thoroughly understand the basics, safety information and precautions of this numerical controller before using the unit. This manual ranks the safety precautions into "DANGER", "WARNING"...
  • Page 6 2. Items related to prevention of fires CAUTION Install the controller, servo drive unit, servomotor and regenerative resistor on non-combustible material. Installation directly on or near combustible materials could result in fires. If trouble occurs in the servo drive unit, shut off the power at the servo drive unit's input power side. Fires could result if large current continues to flow.
  • Page 7 4. General Precautions Always observe the following precautions. Incorrect handling could result in faults, injuries, or electric shocks, etc. (1) Transportation and installation CAUTION Correctly transport the product according to its weight. Use servomotor's suspension bolts only to transport the servomotor. Do not use suspension bolts of the servomotor on the machine to transport the machine.
  • Page 8 (2) Wiring CAUTION Correctly wire this product. Failure to do so could result in servomotor runaway, etc. Do not install a phase advancing capacitor, surge absorber or radio noise filter on the output side of the servo drive unit. Correctly connect the output side (terminals U, V, W). The servomotor will not operate if incorrectly connected.
  • Page 9 (4) Usage methods CAUTION Install an external emergency stop circuit so that the operation can be stopped and the power turns OFF immediately. A contactor, etc., must be used in addition to the shutoff function in the controller. Turn OFF the power immediately if any smoke, abnormal noise or odor is generated from the controller, servo drive unit or servomotor.
  • Page 10 (6) Maintenance, inspection and part replacement CAUTION The electrolytic capacitor's capacity will drop due to deterioration. To prevent secondary damage due to capacitor's faults, Mitsubishi recommends replacing the electrolytic capacitor after approx. five years when used in a general environment. Contact the Service Center or Service Station for replacements. Do not perform a megger test (insulation resistance measurement) during inspection.

  • Page 11: Table Of Contents

    CONTENTS 1. Outline..........................2. Configuration ........................2.1 System Configuration ..................... 2.2 List of Configuration Units ....................3. Installation ........................... 3.1 General Specifications ....................3.2 General System Diagram ....................3.3 Installation ........................3.3.1 Installation Direction and Spacing................3.3.2 Prevention of Foreign Matter Entry................. 3.3.3 Heat Radiation Countermeasures ................
  • Page 12 7. Remote I/O Unit Connection ....................7.1 Outline of Remote I/O Unit ..................... 7.2 Names of Each Remote I/O Unit Section ............... 7.3 Connection of Remote I/O Power................... 7.4 Outline of Digital Signal Input Circuit ................7.5 Outline of Digital Signal Output Circuit ................7.6 Outline of Analog Signal Output Circuit ................

  • Page 13: Outline

    1. Outline 1. Outline This manual explains MELDASMAGIC64 installation and connection methods centered on the NC Card. By installing this NC Card in a personal computer expansion slot (ISA bus or PCI bus), and connecting a servo drive unit, servomotor, etc., a custom-made NC unit can be constructed.

  • Page 14: Configuration

    2. Configuration 2.1 System Configuration 2. Configuration 2.1 System Configuration Prepared by machine tool manufacturer NC CARD Panel computer Desktop personal computer Prepared by machine tool manufacturer Mouse Keyboard Floppy disk drive ISA NC Card HR621/HR623 PCI NC Card FCU6-HR655 Base I/O unit (FCU6-DX2**, 3**, 4**) External power...

  • Page 15: List Of Configuration Units

    2. Configuration 2.2 List of Configuration Units 2.2 List of Configuration Units 1. NC Card Type Configuration elements Details HR621 NC Card installed in an ISA bus personal computer HR621 CPU PCB HR623 NC Card installed in an ISA bus personal computer HR623 CPU PCB FCU6-HR655 NC Card installed in an PCI bus personal computer...
  • Page 16 2. Configuration 2.2 List of Configuration Units 2. I/O unit (2) Configuration Type Details elements RX323-1 DI (sink/source)/DO (sink)=32/16 RX323-1 Add-on PCB RX323 DI (sink/source)/DO (sink)=32/16 RX323 Add-on PCB Analog output 1 point RX324-1 DI (sink/source)/DO RX324-1 Add-on PCB (source)=32/16 RX324 DI (sink/source)/DO RX324...

  • Page 17: Installation

    3. Installation 3.1 General Specifications 3. Installation 3.1 General Specifications NC Card peripheral environment conditions Type name HR621/HR623 FCU6-HR655 HR682 Unit name NC Card Relay card During operation 0~55°C Ambient temperature During storage -20~60°C During operation 40~75% RH (with no dew condensation) Ambient humidity During storage...

  • Page 18: General System Diagram

    3. Installation 3.2 General System Diagram 3.2 General System Diagram Machine tool manufacturer -prepared parts 3-phase 200V-230VAC No-fuse breaker (NFB) Display unit No-fuse Noise braker Transformer filter (NFB) 200VAC: 100VAC Stabilized +24VDC power supply No-fuse braker (NFB) Keyboard Pointing device RS-232C device Personal computer main unit Relay card...
  • Page 19 3. Installation 3.2 General System Diagram Example of connection when using V1/V2 in the drive section R S T Connection to base I/O unit SV1 and SV2 Note (1) Terminator Servo drive unit Servo drive unit A-TM MDS-B/C1 Series MDS-B/C1 Series Note (2) SH21 cable SH21 cable...

  • Page 20: Installation

    3. Installation 3.3 Installation 3.3 Installation 3.3.1 Installation Direction and Spacing Each unit is installed in a sealed structure electric cabinet as a principle. Observe the following points when installing into the electric cabinet. (1) Install each unit vertically, so that it is visible from the front. (2) Consider the heat radiation and wiring of each unit.

  • Page 21: Prevention Of Foreign Matter Entry

    3. Installation 3.3 Installation 3.3.2 Prevention of Foreign Matter Entry (1) The inside of each unit is densely mounted, and is sensitive to dust, etc. Always design a sealed structure electric cabinet, and execute the following measures. Carry out dust-proofing and oil-proofing measures such as sealing the cable inlets with packing. Be particularly careful that outside air does not enter the electric cabinet through heat radiation holes, etc.

  • Page 22: Heat Radiation Countermeasures

    0 to 45°C usage condition, and the electric cabinet internal temperature rise is 10°C. However, these conditions do not necessarily apply in MELDASMAGIC64. This is because the operation of all Mitsubishi-supplied units, including the NC Card, is guaranteed up to 55°C, but the operation of the personal computer is not necessarily guaranteed up to 55°C.
  • Page 23 : ∆T (2) Internal temperature rise value (The value for the conventional NC is 10°C, but this temperature must be set to 10°C or less (target value 5°C) for the MELDASMAGIC64.) + ∆T (3) Average temperature in electric cabinet : T <Supplement>...

  • Page 24: Noise Countermeasures

    3. Installation 3.3 Installation 3.3.4 Noise Countermeasures (1) Connection of frame ground (FG) The frame should basically be grounded at one earth point. When relaying through the grounding plate in the middle of the connection route, separate the desktop personal computer/panel personal computer from the remote I/O unit, and the base I/O unit from the servo drive unit/spindle drive unit, etc.
  • Page 25 3. Installation 3.3 Installation (2) Shield clamping of cables The shield of the shield cable connected to the base I/O unit, servo drive unit and spindle drive unit must be connected to the grounding plate to stabilize operation while preventing malfunctioning due to noise.
  • Page 26 3. Installation 3.3 Installation Cables which require shield clamp with a connector cases are shown following table. <Shield clamp method> Fold the wire material shield over the sheath, and wrap copper foil tape over it. Connect the wrapped copper foil tape to the connector case GND plate. Treatment of cable ends Connector Unit name...

  • Page 27: Nc Card Connection

    4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.1 NC Card Connection System Diagram 4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.1 NC Card Connection System Diagram The NC Card is connected to the personal computer with the expansion slot (ISA bus or PCI bus). The base I/O unit and relay card are connected with a cable.

  • Page 28: Nc Card Part Names

    4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.2 NC Card Part Names 4.2 NC Card Part Names 4.2.1 Names of HR621 Card Parts CF62 TEST SEMG NCLED (13) (14) DPADR IOPADR RWDG (15) (11) (10) (12) S.O.DIMM2 S.O.DIMM1 ISABUS ISABUS List of connectors Name Function details CF61...

  • Page 29: Names Of Hr623 Card Parts

    4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.2 NC Card Part Names 4.2.2 Names of HR623 Card Parts SEMG WDER (15) (16)(17)(18) (14) NCLD1 (13) (12) TEST IOPADR DPADR (10) (11) ISABUS ISABUS List of connectors Name Function details CF61 This is used in the connection with the relay card (HR682). An F011 cable is connected. CF10 This is used in the connection with the base I/O unit (DX2**, 3**, 4**).

  • Page 30: Names Of Fcu6-Hr655 Unit Parts

    4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.2 NC Card Part Names 4.2.3 Names of FCU6-HR655 Unit Parts (11)(12)(13)(14)(15)(16) NCLD CF62 TEST (10) CF63 PCIBUS PCIBUS List of connectors Name Function details CF61 This is used in the connection with the relay card (HR682). An F011 cable is connected. CF10 This is used in the connection with the base I/O unit (DX2**, 3**, 4**).

  • Page 31: Control Unit Connector Pin Assignment

    4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.3 NC Card Connector Pin Assignment 4.3 NC Card Connector Pin Assignment RIO1 TXRX1 TXRX1* Base I/O unit TXRX2 RIO2 TXRX2* CF10 SKIP1 SKIP1* SKIP2 SKIP2* SKIP3 SKIP3* SKIP4 SKIP4* SKIP SKIP5 SKIP5* SKIP6 SKIP6* SKIP7 SKIP7* SKIP8...
  • Page 32 4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.3 NC Card Connector Pin Assignment ISA bus (NC Card side) (1D) (18D) (31B) (1B) * Pin Nos. inside the ( ) are rear side pin Nos. SBHE* MEMCS16* LA23 RSTDRV LA22 IRQ10 LA21 IRQ9 LA20 LA19 LA18...
  • Page 33 4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.3 NC Card Connector Pin Assignment PCI bus (NC Card side) (1A) (49A) (52A) (62A) * Pin Nos. inside the ( ) are rear side pin Nos. TRST* N.C. Connector key Connector key Connector key Connector key C/BE0 +3.3V...
  • Page 34 4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.3 NC Card Connector Pin Assignment AC FAIL CF62 AC FAIL* (Note) I/O in the table is from the viewpoint of the NC Card. External power supply CF63 +12V (Note) I/O in the table is from the viewpoint of the NC Card.

  • Page 35: Isa Nc Card Mounting

    4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.4 ISA NC Card Mounting 4.4 ISA NC Card Mounting 4.4.1 Before Mounting the ISA NC Card (1) Before mounting the ISA NC Card, confirm that the control section items below are present. HR621/623 card (ISA bus-compatible NC Card): 1 pc. FCU6-DX2**, DX3** or DX4** unit (Base I/O unit: with aluminum die cast): 1 pc.

  • Page 36: Isa Nc Card Mounting Procedure

    4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.4 ISA NC Card Mounting 4.4.2 ISA NC Card Mounting Procedure Install the software and mount the NC Card following the Setup Instruction Manual (BNP-B2191). The software will not be installed correctly if the software installation and NC Card mounting procedure are mistaken.
  • Page 37 4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.4 ISA NC Card Mounting (2) Following the instructions in the personal computer manual, remove the personal computer cover. (Note) Follow the precautions instructed in the personal computer manual. Confirm that the personal computer power is OFF, and that the power cable is disconnected. (3) After confirming that there is a vacant ISA bus slot, remove the slot cover of the selected ISA bus slot.
  • Page 38 CF61 connector on the relay card. This completes the ISA NC Card (HR621/623) mounting. (10) Install the MELDASMAGIC64 software into the personal computer while the ISA NC Card is mounted. (Note) Install the software and mount the NC Card following the Setup Instruction Manual...

  • Page 39: Pci Nc Card Mounting

    4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.5 PCI NC Card Mounting 4.5 PCI NC Card Mounting 4.5.1 Before Mounting the PCI NC Card (1) Before mounting the PCI NC Card, confirm that the control section items below are present. FCU6-HR655 unit (PCI bus-compatible NC Card): 1 pc. FCU6-DX2**, DX3** or DX4** unit (Base I/O unit: with aluminum die cast): 1 pc.

  • Page 40: Pci Nc Card Mounting Procedure

    4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.5 PCI NC Card Mounting 4.5.2 PCI NC Card Mounting Procedure Install the software and mount the NC Card following the Setup Instruction Manual (BNP-B2191). The software will not be installed correctly if the software installation and NC Card mounting procedure are mistaken.
  • Page 41 4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.5 PCI NC Card Mounting (2) Following the instructions in the personal computer manual, remove the personal computer cover. (Note) Follow the precautions instructed in the personal computer manual. Confirm that the personal computer power is OFF, and that the power cable is disconnected. (3) After confirming that there is a vacant PCI bus slot, remove the slot cover of the selected PCI bus slot.
  • Page 42 CF61 connector on the relay card. This completes the PCI NC Card (FCU6-HR655) mounting. (10) Install the MELDASMAGIC64 software into the personal computer while the PCI NC Card is mounted. (Note) Do not change the personal computer's station No. or the power supply method while installing the software.

  • Page 43: Base I/O Unit Connection

    5. Base I/O Unit (FCU6-DX2**/3**/4**) Connection 5.1 Base I/O Unit Outline 5. Base I/O Unit (FCU6-DX2**/3**/4**) Connection 5.1 Base I/O Unit Outline The base I/O unit is used in the connection of the machine input/output (DI/DO), servo drive unit, spindle encoder, skip and remote I/O unit. There must be one base I/O unit for each NC Card. Depending on the base I/O unit type, connection is possible with analog input, analog output and a manual pulse generator.

  • Page 44: Base I/O Connection System Drawing

    5. Base I/O Unit Connection 5.2 Base I/O Connection System Drawing 5.2 Base I/O Connection System Drawing Base I/O unit SH21 cable NC card Servo drive unit F010 cable (spindle and NC servo axis) CF10 CF10 SH21 cable Servo drive unit (auxiliary axes) F040 cable Encoder 1ch...

  • Page 45: Base I/O Unit Part Names

    5. Base I/O Unit Connection 5.3 Base I/O Unit Part Names 5.3 Base I/O Unit Part Names (15) CS2 CS1 (14) ENC1 SKIP CF10 (12) CR31 CF31 CF32 CF33 CF34 (11) (10) RI02 RI01DCIN (13) 24IN RAL1 (16) 5OUT CS1：オンボードRIO第1局局番設定ロータリスイッチ RAL2 (17) CS2：オンボードRIO第2局局番設定ロータリスイッチ...
  • Page 46 5. Base I/O Unit Connection 5.3 Base I/O Unit Part Names List of rotary switches No. Name Function This is used in the station No. setting of the CF31 and CF33 machine input/output signals. (14) (15) This is used in the station No. setting of the CF32 and CF34 machine input/output signals. Device assignment Rotary switch Station...

  • Page 47: Base I/O Unit Connector Pin Assignment

    5. Base I/O Unit Connection 5.4 Base I/O Unit Connector Pin Assignment 5.4 Base I/O Unit Connector Pin Assignment NC Card CF10 Connector pin assignment: Refer to "4.3 NC Card Connector Pin Assignment" (Base I/O unit: CF10). <Cable side connector type> Plug : 10150-6000EL Shell...
  • Page 48 5. Base I/O Unit Connection 5.4 Base I/O Unit Connector Pin Assignment Sensor signal SKIP SKIP IN1 SKIP IN2 SKIP IN3 SKIP IN4 SKIP IN5 SKIP IN6 SKIP IN7 <Cable side connector type> SKIP IN8 Connector : CDA-15P Contact : CD-PC-111 Case : HDA-CTH (Note) I/O in the table is from the viewpoint of...
  • Page 49 5. Base I/O Unit Connection 5.4 Base I/O Unit Connector Pin Assignment DI/DO CF31, 32, 33, 34 <Cable side connector type> Connector : 7940-6500SC Recommended manufacturer: Sumitomo 3M CF31 CF32 (X30) (X31) (X32) (X33) (X34) (X35) (X36) (X37) (X38) (X39) (X3A) (X3B) (X3C)

  • Page 50: Base I/O Unit Input/Output Specifications

    5. Base I/O Unit Connection 5.5 Base I/O Unit Input/Output Specifications 5.5 Base I/O Unit Input/Output Specifications 5.5.1 Rotary Switch (CS1 and CS2) Settings Normal settings The base I/O unit No. of occupied stations is two (when an add-on PCB is not used). (Note) Also refer to "7.14 Setting of Channel No.

  • Page 51: Cf31, Cf32 Input Circuit

    5. Base I/O Unit Connection 5.5 Base I/O Unit Input/Output Specifications 5.5.3 CF31, CF32 Input Circuit Refer to "7.4 Outline of Digital Signal Input Circuit" for the base I/O unit CF31 and CF32 input circuits. Unit name FCU6-DX210 FCU6-DX211 FCU6-DX220 FCU6-DX221 Card name HR325...

  • Page 52: Connection Of Base I/O Unit Power Supply

    5. Base I/O Unit Connection 5.5 Base I/O Unit Input/Output Specifications 5.5.6 Connection of Base I/O Unit Power Supply Supply the +24V power to the base I/O unit from the DCIN connector. Base I/O unit Stabilized power DCIN +24V +24V (Prepare separately.) (Note) A +24V power supply must be input for both the sink type and source type.

  • Page 53: Examples Of Di/Do Connection

    5.5.7 Examples of DI/DO Connection There are two types of MELDASMAGIC64 DI/DO; the base I/O unit and remote I/O unit. Normally, one base I/O unit is used, a remote I/O unit is connected to RIO1 or RIO2 (for future expansion), and the No.

  • Page 54: Connection Of Servo Drive Unit

    5. Base I/O Unit Connection 5.5 Base I/O Unit Input/Output Specifications 5.5.8 Connection of Servo Drive Unit Connect the servo drive unit to the base I/O unit SV1 (for spindles and NC servo axes) and SV2 (for peripheral axes). Servo drive unit Base I/O unit SH21 cable CN1A...

  • Page 55: Connection Of Sensor Signal

    5. Base I/O Unit Connection 5.5 Base I/O Unit Input/Output Specifications 5.5.10 Connection of Sensor Signal (skip) Connect the sensor signal (skip) to SKIP on the base I/O unit. The sensor signal is used for processing the high-speed signals. Always shield the cable. (1) Sensor signal (skip) cable Base I/O unit SKIP...

  • Page 56: Relay Card Connection

    6. Relay Card (HR682) Connection 6.1 Relay Card Outline 6. Relay Card (HR682) Connection 6.1 Relay Card Outline The relay card is used in the connection of the spindle encoder, manual pulse generator, RS-232C and external emergency stop. There must be one relay card for each NC Card. No.

  • Page 57: Relay Card Part Names

    6. Relay Card (HR682) Connection 6.3 Relay Card Part Names 6.3 Relay Card Part Names Relay card DCIN (10) HANDLE (11) CF61 EMG1 RS232C ENC#2 List of connectors Name Function details CF61 This is used in the connection with the NC Card. An F011 cable is connected. ENC#2 This is connected to the encoder 2nd channel (2nd spindle encoder).

  • Page 58: Relay Card Connector Pin Assignment

    6. Relay Card (HR682) Connection 6.4 Relay Card Connector Pin Assignment 6.4 Relay Card Connector Pin Assignment NC Card CF61 Connector pin assignment: Refer to "4.3 NC Card connector pin assignment" (Relay card: CF61). <Cable side connector type> Plug : 10126-6000EL Shell : 10326-3210-000 Recommended manufacturer: Sumitomo 3M...
  • Page 59 6. Relay Card (HR682) Connection 6.4 Relay Card Connector Pin Assignment RS-232C device RS232C <Cable side connector type> Connector : CDA-25P Contact : CD-PC-111 Case : HDA-CTH Recommended manufacturer: Hirose Electric (Note) I/O in the table is from the viewpoint of the relay card. This connector shows the minimum required pin assignment for the RS-232C interface.

  • Page 60: Relay Card Input/Output Specifications

    6. Relay Card (HR682) Connection 6.5 Relay Card Input/Output Specifications 6.5 Relay Card Input/Output Specifications 6.5.1 Relay Card Power Connection Supply the external power (24VDC) input by the DCIN connector. Relay card Stabilized power supply DCIN 24VDC 24VDC (Prepare separately) 6.5.2 Emergency Stop Connection The emergency stop input is connected to the EMG1 connector.

  • Page 61: Connection Of Spindle Encoder

    6. Relay Card (HR682) Connection 6.5 Relay Card Input/Output Specifications 6.5.3 Connection of Spindle Encoder Refer to "5.5.9 Connection of Spindle Encoder" for details. 6.5.4 Manual Pulse Generator Connection Connect the manual pulse generator to the relay card HANDLE connector. The manual pulse generator can be connected to a max.

  • Page 62: Installation On The Base I/O Unit

    6. Relay Card (HR682) Connection 6.6 Installation on the Base I/O Unit 6.6 Installation on the Base I/O Unit A relay card (HR682) can be added on to the base I/O unit. When adding on, install the card using the following procedure.

  • Page 63: Remote I/O Unit Connection

    7. Remote I/O Unit Connection (FCUA-DX1**) 7.1 Outline of Remote I/O Unit 7. Remote I/O Unit Connection (FCUA-DX1**) 7.1 Outline of Remote I/O Unit The eight types of signals that can be input/output from the remote I/O unit (FCUA-DX1**) are shown below according to the type and No.

  • Page 64: Names Of Each Remote I/O Unit Section

    7. Remote I/O Unit Connection (FCUA-DX1**) 7.2 Names of Each Remote I/O Unit Section 7.2 Names of Each Remote I/O Unit Section FCUA-DX10* FCUA-DX11*/FCUA-DX12* FCUA-DX13* FCUA-DX14* Front view Front view Front view Front view (10) (11) (Front) (Front) (Front) (Front) Bottom Bottom Bottom...

  • Page 65: Connection Of Remote I/O Power

    7. Remote I/O Unit Connection (FCUA-DX1**) 7.3 Connection of Remote I/O Power 7.3 Connection of Remote I/O Power +24VDC is required to run the remote I/O unit. Prepare a stabilized power supply that satisfies the following conditions. Output voltage +24V ±5% Ripple ±5% (P-P) Max.

  • Page 66: Outline Of Digital Signal Input Circuit

    7. Remote I/O Unit Connection (FCUA-DX1**) 7.4 Outline of Digital Signal Input Circuit 7.4 Outline of Digital Signal Input Circuit The input circuit can be selected from sink type or source type in card units. Input circuit (Machine side) DI-R/DI-L 2.2kΩ...
  • Page 67 7. Remote I/O Unit Connection (FCUA-DX1**) 7.4 Outline of Digital Signal Input Circuit Input conditions The input signals must be used within the following condition ranges. Sink type Input voltage at external contact ON 6V or less Input current at external contact ON 9mA or more Input voltage at external contact OFF 20V or more, 25.2V or less...

  • Page 68: Outline Of Digital Signal Output Circuit

    7. Remote I/O Unit Connection (FCUA-DX1**) 7.5 Outline of Digital Signal Output Circuit 7.5 Outline of Digital Signal Output Circuit The digital signal output circuit uses a sink type (DX1*0) or source type (DX1*1). Use within the specification ranges shown below. Output circuit (Machine side) DO-R/DO-L...

  • Page 69: Outline Of Analog Signal Output Circuit

    7. Remote I/O Unit Connection (FCUA-DX1**) 7.6 Outline of Analog Signal Output Circuit 7.6 Outline of Analog Signal Output Circuit The analog signal output circuit can be used only for the FCUA-DX120/DX121/DX140/DX141. Output circuit 220Ω Output conditions Output voltage 0V~±10V (±5%) Resolution 12 bit (±10V ×...

  • Page 70: Outline Of Analog Signal Input Circuit

    7. Remote I/O Unit Connection (FCUA-DX1**) 7.7 Outline of Analog Signal Input Circuit 7.7 Outline of Analog Signal Input Circuit The analog signal output circuit can be used only for the FCUA-DX140/DX141. Input circuit 150Ω Input conditions Max. input voltage rating ±15V Resolution (polarity included) 12 bit (±10V ×...

  • Page 71: Connection Of Fcua-Dx10*/13*/14* Unit And Machine Control Signal

    7. Remote I/O Unit Connection (FCUA-DX1**) 7.8 Connection of FCUA-DX10*/13*/14* Unit and Machine Control Signal 7.8 Connection of FCUA-DX10*/13*/14* Unit and Machine Control Signal Input Output Type of machine input/output signal and No. of points 32 points 32 points FCUA-DX10* R300 cable/ R301 cable FCUA-DX13*...
  • Page 72 7. Remote I/O Unit Connection (FCUA-DX1**) 7.8 Connection of FCUA-DX10*/13*/14* Unit and Machine Control Signal <Signal assignment table> FCUA-DX10*/13*/14* <CAUTION> DI-L When using more than two remote I/O units, the signal assignments will change. Refer to the "PLC Interface Machine side Manual (BNP-B2211)"...

  • Page 73: Connection Of Fcua-Dx11* Unit And Machine Control Signal

    7. Remote I/O Unit Connection 7.9 Connection of FCUA-DX11* Unit and Machine Control Signal 7.9 Connection of FCUA-DX11* Unit and Machine Control Signal Input Output Type of machine input/output signal and No. of points 64 points 48 points FCUA- DX11* R300 cable/ R301 cable DI-L...
  • Page 74 7. Remote I/O Unit Connection 7.9 Connection of FCUA-DX11* Unit and Machine Control Signal <Signal assignment table> <CAUTION> When using two or more remote I/O units, the signal allocation will differ. Refer to the "PLC interface FCUA-DX11* manual" for details. DI-L DI-R Machine side...

  • Page 75: Connection Of Fcua-Dx12* Unit And Machine Control Signal

    7. Remote I/O Unit Connection 7.10 Connection of FCUA-DX12* Unit and Machine Control Signal 7.10 Connection of FCUA-DX12* Unit and Machine Control Signal Analog Input Output Type of machine input/output output signal and No. of points 64 points 48 points 1 point FCUA-DX12* R300 cable/...
  • Page 76 7. Remote I/O Unit Connection 7.10 Connection of FCUA-DX12* Unit and Machine Control Signal <Signal assignment table> <CAUTION> When using two or more remote I/O units, the signal allocation will differ. Refer to the "PLC interface manual" FCUA-DX12* for details. DI-L DI-R Machine side...

  • Page 77: Connection Of Fcua-Dx13* Unit And Handle

    7. Remote I/O Unit Connection 7.11 Connection of FCUA-DX13* Unit and Handle 7.11 Connection of FCUA-DX13* Unit and Handle To connect the manual pulse generator, the R041 or R042 cable is connected to "HANDLE". Up to two manual pulse generators can be connected. When manufacturing the R041 or R042 cable, use the connector set CS000 (optional, with two ends).

  • Page 78: Outline Of Fcua-Dx13* Unit Pulse Input Circuit

    7. Remote I/O Unit Connection 7.12 Outline of FCUA-DX13* Unit Pulse Input Circuit 7.12 Outline of FCUA-DX13* Unit Pulse Input Circuit When connecting a device (pulse generator) other than the manual pulse generator to the FCUA-DX13* unit, use within the following specifications. Input/output conditions Input pulse signal format 2 signals of A-phase and B-phase potential difference 90...

  • Page 79: Connection Of Fcua-Dx14* Unit And Analog Input/Output Signal

    7. Remote I/O Unit Connection 7.13 Connection of FCUA-DX14* Unit and Analog Input/Output Signal 7.13 Connection of FCUA-DX14* Unit and Analog Input/Output Signal For the analog input/output signal, the R031 cable is connected to "AIO". Up to four input points and one output point of the analog input/output signal can be connected.

  • Page 80: Setting Of Channel No. When Using Multiple Remote I/O Units

    7. Remote I/O Unit Connection 7.14 Setting of Channel No. when Using Multiple Remote I/O Units 7.14 Setting of Channel No. when Using Multiple Remote I/O Units When the remote I/O unit is connected with serial links (MC link B), multiple units can be used as long as the total No.
  • Page 81 2 channels: 2 channels: 2 channels: 2 (Max. configuration) (Note) In MELDASMAGIC64, the base I/O unit normally occupies station Nos. 0 and 1. Both of the examples above are configuration examples when connected to RIO1 (Part system 1) connectors.

  • Page 82: Remote I/O Unit Input/Output Signal Cables

    7. Remote I/O Unit Connection 7.15 Remote I/O Unit Input/Output Signal Cables 7.15 Remote I/O Unit Input/Output Signal Cables There are two types of remote I/O unit digital input/output signal cables; the R300 and R301. The R300 ∗ cable has one end cut off. The R301 cable is a cable for connecting to the terminal block R300-3M and R301-3M are available If a cable longer than 3m is required, use the connector set CN300 or CS301.

  • Page 83: Appendix 1 Outline Drawings

    Appendix 1 Outline Drawings Appendix 1.1 ISA NC Card Outline Drawing (HR621) Appendix 1 Outline Drawings Appendix 1.1 ISA NC Card Outline Drawing (HR621) 248.9 NCLED DPADR IOPADR ISABUS ISABUS Appendix 1.2 ISA NC Card Outline Drawing (HR623) 248.9 NCLD1 IOPADR DPADR ISABUS...

  • Page 84: Appendix 1.3 Pci Nc Card Outline Drawing (Fcu6-Hr655)

    Appendix 1 Outline Drawings Appendix 1.3 PCI NC Card Outline Drawing (FCU6-HR655) Appendix 1.3 PCI NC Card Outline Drawing (FCU6-HR655) 174.63 NCLD C DNO CF62 TEST CF63 PCIBUS PCIBUS...

  • Page 85: Appendix 1.4 Base I/O Unit Outline Drawing

    Appendix 1 Outline Drawings Appendix 1.4 Base I/O Unit Outline Drawing Appendix 1.4 Base I/O Unit Outline Drawing 4-M5 screw hole ENC1 SKIP CF10 CR31 CF31 CF32 CF33 CF34 RIO2 RIO1DCIN Add-on PCB...

  • Page 86: Appendix 1.5 Relay Card (Independent Installation) Outline Drawing

    Appendix 1 Outline Drawings Appendix 1.5 Relay Card (independent installation) Outline Drawing Appendix 1.5 Relay Card (independent installation) Outline Drawing 4-M3 screw hole DCIN HANDLE EMG1 CF61 RS232C ENC#2 Spacer Screw diameter: M3×0.5 Outline diameter: Ø8 or less Length: 6mm or more...

  • Page 87: Appendix 1.6 Base I/O Unit + Relay Card (Add-On) Outline Drawing

    Appendix 1 Outline Drawings Appendix 1.6 Base I/O Unit + Relay Card (add-on) Outline Drawing Appendix 1.6 Base I/O Unit + Relay Card (add-on) Outline Drawing 4-M5 screw hole ENC1 SKIP DCIN CF10 SV2 SV1 CR31 CF31 CF32 CF33 CF34 HANDLE RIO2 RIO1DCIN EMG1...

  • Page 88: Appendix 1.7 Remote I/O Unit Outline Drawing

    Appendix 1 Outline Drawings Appendix 1.7 Remote I/O Unit Outline Drawing Appendix 1.7 Remote I/O Unit Outline Drawing Wiring allowance Bottom Installation hole 2-M5-0.8 screw...

  • Page 89: Appendix 1.8 Manual Pulse Generator (Hd60) Outline Drawing

    Appendix 1 Outline Drawings Appendix 1.8 Manual Pulse Generator (HD60) Outline Drawing Appendix 1.8 Manual Pulse Generator (HD60) Outline Drawing 3-M4 stud bolts L10 Rubber shield t2.0 12V0V A B +12V 0V A B Installation other than M3 x 6 not possible 8.89 7.60 27 ±...

  • Page 90: Appendix 1.9 Spindle Encoder (Ose-1024-3-15-68) Outline Drawing

    Appendix 1 Outline Drawings Appendix 1.9 Spindle Encoder (OSE-1024-3-15-68) Outline Drawing Appendix 1.9 Spindle Encoder (OSE-1024-3-15-68) Outline Drawing Caution plate Detector (1024P/rev) 5.4 hole Ø 19.5 Encoder side : 97F3102E20-29P (or equivalent) Applicable cable side : MS3106A20-29S -0.012 -0.042 +0.14 +0.14 1.15 1.15...

  • Page 91: Appendix 1.10 Grounding Plate And Clamp Fitting Outline Drawings

    Appendix 1 Outline Drawings Appendix 1.10 Grounding Plate and Clamp Fitting Outline Drawings Appendix 1.10 Grounding Plate and Clamp Fitting Outline Drawings The shield wire generally only needs to be grounded to the connector's case frame. Cable However, the effect can be improved by Presser directly grounding to the grounding plate as shown on the right.

  • Page 92: Appendix 2 Cable Manufacturing Drawings

    Appendix 2 Cable Manufacturing Drawings Appendix 2 Cable Manufacturing Drawings Cable type name table Appendix No. Cable type Application Max. length Remarks Appendix 2.1 SH21 cable Servo drive unit * 30m Appendix 2.2 SH41 cable Remote I/O * 50m Appendix 2.3 R031 cable Analog input/output Appendix 2.4...
  • Page 93 Appendix 2 Cable Manufacturing Drawings As a rule, the cables used with this product are not available from Mitsubishi, excluding the cables connected between the Mitsubishi devices. Thus, manufacture the required cables using the cable manufacturing drawings on the following pages as a reference. Note that the cable-compatible connectors are available from Mitsubishi as the cable set (Appendix 2.20).

  • Page 94: Appendix 2.1 Sh21 Cable (Servo Drive Unit)

    Appendix 2 Cable Manufacturing Drawings 2.1 SH21 Cable (Servo drive unit) Cable type name: SH21 cable Appendix 2.1 Application: Base I/O unit – Servo drive unit connection Servo drive unit – Servo drive unit connection, etc. Assembly drawing List of parts used (1)(2) (1)(2) No.

  • Page 95: Appendix 2.2 Sh41 Cable (Remote I/O Unit)

    Appendix 2 Cable Manufacturing Drawings 2.2 SH41 Cable (Remote I/O unit) Cable type name: SH41 cable Appendix 2.2 Application: Base I/O unit – Remote I/O unit connection Remote I/O unit – Remote I/O unit connection Assembly drawing List of parts used No.

  • Page 96: Appendix 2.3 R031 Cable (Analog Signal Input/Output)

    Appendix 2 Cable Manufacturing Drawings 2.3 R031 Cable (Analog signal input/output) Cable type name: R031 cable Appendix 2.3 Application: Analog signal input/output Option (compatible connector set) FCUA-CS000 (Note that this is only compatible with the Assembly drawing remote I/O unit side.) Remote I/O unit side Analog input/output signal List of parts used...

  • Page 97: Appendix 2.4 R041 Cable (Manual Pulse Generator)

    Appendix 2 Cable Manufacturing Drawings 2.4 R041 Cable (Manual pulse generator) Cable type name: R041 cable Appendix 2.4 Application: Remote I/O unit – Manual pulse generator connection (when one manual pulse generator is connected) Assembly drawing Option (compatible connector set) FCUA-CS000 Remote I/O unit side (Note that this is only compatible with the...

  • Page 98: Appendix 2.5 R042 Cable (Manual Pulse Generator)

    Appendix 2 Cable Manufacturing Drawings 2.5 R042 Cable (Manual pulse generator) Cable type name: R042 cable Appendix 2.5 Application: Remote I/O unit – Manual pulse generator connection (when two manual pulse generator is connected) Option (compatible connector set) Assembly drawing FCUA-CS000 Manual pulse generator side (Note that this is only compatible with the...

  • Page 99: Appendix 2.6 R211 Cable (Remote I/O Unit)

    Appendix 2 Cable Manufacturing Drawings 2.6 R211 Cable (Remote I/O unit) Cable type name: R211 cable Appendix 2.6 Application: Base I/O unit – Remote I/O unit connection Remote I/O unit – Remote I/O unit connection Option (compatible connector set) Assembly drawing FCUA-CN211 (Note that there is a single-end connector (1)(2)

  • Page 100: Appendix 2.7 R220 Cable (+24Vdc Input)

    Appendix 2 Cable Manufacturing Drawings 2.7 R220 Cable (+24VDC input) Cable type name: R220 cable Appendix 2.7 Application: +24V supply to the base I/O unit, relay card and remote I/O unit Input of emergency stop signal to the relay card Assembly drawing Option (compatible connector set) FCUA-CN220...

  • Page 101: Appendix 2.8 R300 Cable (Machine Input/Output)

    Appendix 2 Cable Manufacturing Drawings 2.8 R300 Cable (Machine input/output) Cable type name: R300 cable Appendix 2.8 Application: Base I/O unit and remote I/O unit – Machine electric cabinet connection Option (compatible connector set) FCUA-CN300 (Note that this is only compatible with the base I/O unit and remote I/O unit side connectors.) List of parts used...

  • Page 102: Appendix 2.9 R301 Cable (Machine Input/Output)

    Appendix 2 Cable Manufacturing Drawings 2.9 R301 Cable (Machine input/output) Cable type name: R301 cable Appendix 2.9 Application: Base I/O unit and remote I/O unit – Recommended terminal block Option (compatible connector set) FCUA-CS301 List of parts used No. Part name Recommended part type Qty Sumitomo 3M Connector...

  • Page 103: Appendix 2.10 F010 Cable (Nc Card)

    Appendix 2 Cable Manufacturing Drawings 2.10 F010 Cable (NC Card) Cable type name: F010 cable Appendix 2.10 Application: NC Card – Base I/O unit connection Assembly drawing (1)(2) (1)(2) List of parts used No. Part name Recommended part type Qty Sumitomo 3M Plug 10150-6000EL...

  • Page 104: Appendix 2.11 F011 Cable (Nc Card)

    Appendix 2 Cable Manufacturing Drawings 2.11 F011 Cable (NC Card) Cable type name: F011 cable Appendix 2.11 Application: NC Card – Relay card connection Assembly drawing List of parts used (1)(2) (1)(2) No. Part name Recommended part type Qty Sumitomo 3M Plug 10126-6000EL Sumitomo 3M...

  • Page 105: Appendix 2.12 F020 Cable (Manual Pulse Generator)

    Appendix 2 Cable Manufacturing Drawings 2.12 F020 Cable (Manual pulse generator) Cable type name: F020 cable Appendix 2.12 Application: Relay card – Manual pulse generator connection (when one manual pulse generator is connected) Assembly drawing List of parts used No. Part name Recommended part type Qty Relay card side Hirose Electric...

  • Page 106: F021 Cable (Manual Pulse Generator)

    Appendix 2 Cable Manufacturing Drawings 2.13 F021 Cable (Manual pulse generator) Cable type name: F021 cable Appendix 2.13 Application: Relay card – Manual pulse generator connection (when two manual pulse generators are connected) Assembly drawing List of parts used No. Part name Recommended part type Qty Hirose Electric Relay card side...

  • Page 107: F022 Cable (Manual Pulse Generator)

    Appendix 2 Cable Manufacturing Drawings 2.14 F022 Cable (Manual pulse generator) Cable type name: F022 cable Appendix 2.14 Application: Relay card – Manual pulse generator connection (when three manual pulse generators are connected) Assembly drawing List of parts used No. Part name Recommended part type Qty Hirose Electric Relay card side...

  • Page 108: Appendix 2.15 F040 Cable (Spindle Encoder)

    Appendix 2 Cable Manufacturing Drawings 2.15 F040 Cable (Spindle encoder) Cable type name: F040 cable Appendix 2.15 Application: Base I/O unit – Spindle encoder (straight) connection Relay card – Spindle encoder (straight) connection Assembly drawing List of parts used No. Part name Recommended part type Qty Base I/O unit and Hirose Electric...

  • Page 109: Appendix 2.16 F041 Cable (Spindle Encoder)

    Appendix 2 Cable Manufacturing Drawings 2.16 F041 Cable (Spindle encoder) Cable type name: F041 cable Appendix 2.16 Application: Base I/O unit – Spindle encoder (right angle) connection Relay card – Spindle encoder (right angle) connection Assembly drawing List of parts used No.

  • Page 110: F070 Cable (+24Vdc Input)

    Appendix 2 Cable Manufacturing Drawings 2.17 F070 Cable (+24VDC input) Cable type name: F070 cable Appendix 2.17 Application: +24V supply to the base I/O unit, relay card and remote I/O unit Input of emergency stop signal to the relay card Assembly drawing Option (compatible connector set) FCUA-CN220...

  • Page 111: F390 Cable (Rs232C)

    Appendix 2 Cable Manufacturing Drawings 2.18 F390 Cable (RS232C) Cable type name: F390 cable Appendix 2.18 Application: Relay card – RS-232C device connection (cross cable) List of parts used Assembly drawing No. Part name Recommended part type Qty Hirose Electric RS-232C device side Relay card side Connector...

  • Page 112: Appendix 2.19 Enc-Sp1 Cable (Spindle Drive Unit)

    Appendix 2 Cable Manufacturing Drawings 2.19 ENC-SP1 Cable (Spindle drive unit) Cable type name: ENC-SP1 cable Appendix 2.19 Application: Base I/O unit – Spindle drive unit connection Relay card – Spindle drive unit connection Assembly drawing List of parts used No.

  • Page 113: Appendix 2.20 Table Of Connector Sets

    Appendix 2 Cable Manufacturing Drawings Appendix 2.20 Table of Connector Sets Appendix 2.20 Table of Connector Sets Connector Application Packing details type Double-ended: Base I/O unit – Servo drive unit Plug (Sumitomo 3M) Shell (Sumitomo 3M) Servo drive unit – Servo drive unit 10320-52F0-008 ×...

  • Page 114: Appendix 3 Parts For Emc Measures

    Appendix 3 Parts for EMC Measures Appendix 3.1 Shield Clamp Fitting Appendix 3 Parts for EMC Measures Appendix 3.1 Shield Clamp Fitting The effect can be increased by directly connecting the cable's shield sheath to the grounding plate. Install the grounding plate near the outlet (within 10cm) of each panel, and press against the grounding plate with the clamp fitting.

  • Page 115: Appendix 3.2 Ferrite Core

    Appendix 3 Parts for EMC Measures Appendix 3.2 Ferrite Core Appendix 3.2 Ferrite Core The ferrite core is mounted integrally with the plastic case. This can be installed with one touch without cutting the interface cable or power supply cable. This ferrite core is effective against common mode noise, allowing measures against noise without affecting the quality of the signal.

  • Page 116: Appendix 3.3 Surge Protector

    Appendix 3 Parts for EMC Measures Appendix 3.3 Surge Protector Appendix 3.3 Surge Protector (1) Surge protector Make sure that surge does not directly enter the AC line of the general-purpose stabilized power supply (prepared by customer) supplied to the control unit and DIO. The following product or equivalent is recommended for the surge protector.
  • Page 117 Appendix 3 Parts for EMC Measures Appendix 3.3 Surge Protector Part name : RAV-781BXZ-4 Manufacturer : Okaya Electric Industries Max. Surge Surge Circuit Clamp Operating resistance withstand tolerable Static voltage voltage temperature level voltage circuit capacity 50/60Hz Vrms range V±10% voltage 8/20µs 1.2/50µs...
  • Page 118 Appendix 3 Parts for EMC Measures Appendix 3.3 Surge Protector (2) Surge protector installation example No-fuse Transformer breaker NC control section Other device Power supply for panel, etc. Control panel (Relay panel, etc.) Earth leakage breaker for From power No-fuse supply panel Reactor...

  • Page 119: Appendix 3.4 Selection Of Stabilized Power Supply

    Appendix 3 Parts for EMC Measures Appendix 3.4 Selection of Stabilized Power supply Appendix 3.4 Selection of Stabilized Power Supply Consider the following characteristics when selecting the stabilized power supply. (prepared by customer) Use a power supply that complies with CE Marking or that follows the standards given below. Stabilized power supply selection items Item Conditions...
  • Page 120 Revision History Date of revision Manual No. Revision details Feb. 1998 BNP-B2203* First edition created. Sept. 1999 BNP-B2203A • Design of the cover and the back cover were changed. • MODEL, MODEL CODE, and Manual No. were added on the back cover. Oct.
  • Page 121 Please contact a Mitsubishi business office with any questions or comments regarding the use of this product. Duplication Prohibited This instruction manual may not be reproduced in any form, in part or in whole, without written permission from Mitsubishi Electric Corporation. © 1997-2003 MITSUBISHI ELECTRIC CORPORATION ALL RIGHTS RESERVED...
  • Page 122 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE : MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN MAGIC64 MODEL MODEL 008-096 CODE BNP-B2203D(ENG) Manual No. Specifications subject to change without notice. Printed in Japan on recycled paper. (0310)MEE...

Table of Contents