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Model 13500
Articulating Crane
Owner's Manual
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
www.stellarindustries.com
© 2016 Stellar Industries, Inc.
Last Revision: 05/12/16
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- Page 1 Model 13500 Articulating Crane Owner’s Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street...
- Page 2 MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 http://www.stellarindustries.com/ip MO D E L N O . S E RI AL NO . MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 Page ii | Stellar 13500 Articulating Crane Owner’s Manual ®...
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Page 3: Table Of Contents
Stabilizer Assembly - PN 75925 ............24 Stabilizer Valve Bank - PN 61642 ............25 Reservoir Assembly - PN 72403 ............26 Optional 15 Ton Hook Kit - PN 54768 ..........27 Radio Transmitter - PN 41922 ............28 Stellar 13500 Articulating Crane Owner’s Manual | Page iii ®... -
Page 4: Introduction
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar 13500 Articulating Crane Owner’s Manual ®... -
Page 5: Chapter 1 - Specifications
Fully Proportional Paddle Controls for all functions. Stowed Height: 97” (246.4 cm) (Above Truck Frame) Mounting Space Required: 47” (119.4 cm) Chassis RBM (Recommended): 1,620,000 in-lb Approximate Shipping Weight: 6,400 lbs (2,903 kg) Stellar 13500 Articulating Crane Owner’s Manual | Page 1 ®... -
Page 6: Capacity Chart - Decal Pn 72245
4620 kg 3675 kg 58.94” 149.7 cm 0’ (based on 41” 13500 truck frame) CRANE GROUND 0’ 190 STATE STREET GARNER, IA 50438 PHONE: (800) 321-3741 FAX: (641) 923-2812 72245 Page 2 | Stellar 13500 Articulating Crane Owner’s Manual ®... -
Page 7: Chapter 2 - Installation
Chapter 2 - Installation General Installation This chapter is designed to serve as a general guide for the installation of a Stellar 13500 Crane on a Stellar Service Body. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741. -
Page 8: Torque Data Chart
“Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Page 4 | Stellar 13500 Articulating Crane Owner’s Manual ®... -
Page 9: Installation Overview
8202PC FRAME SUPPORT 15000 CRANE 8054PC MTG BLOCK 15000 11677PC PLATE MOUNTING 23000 8978 NUT 1.25-7 HHGR8 8834 NUT 1.25-7 HHGR8 TOP LOCKING 9180 WASHER 1.25 SAE FLAT YELLOW GR8 Stellar 13500 Articulating Crane Owner’s Manual | Page 5 ®... -
Page 10: Hydraulic Installation
Tighten fittings in both couplings. Due to manufacturing methods, there is a natural curvature to a hydralic hose. The hose should be installed so any bend is with this curvature. Page 6 | Stellar 13500 Articulating Crane Owner’s Manual ®... -
Page 11: Hydraulic Pressure Settings
Fitting Face Seal (A) O-ring Boss (B) Size Size Stellar Stellar ® ® 1/4” C2027 D1245 3/8” C2028 D1246 1/2” C2029 D1247 5/8” 32223 D1248 3/4” D1244 D1249 1” D1250 Stellar 13500 Articulating Crane Owner’s Manual | Page 7 ®... -
Page 12: Hydraulic Kit - Pn 73095
Hydraulic Kit - PN 73095 PN 73095 36,38 21,22 21,22 21,22 21,22 21,22 21,22 21,22 26,24, Page 8 | Stellar 13500 Articulating Crane Owner’s Manual ®... - Page 13 Hydraulic Kit - PN 73095 Continued... PN 73095 Stellar 13500 Articulating Crane Owner’s Manual | Page 9 ®...
- Page 14 (LOCATION)-(FUNCTION)-(HOSE FROM MAST PORT TUBE-BULKHEAD-HOSE TO FUNCTION) A-TM PAD ROT CCW-(04-BULKHEAD-10) F-TM CLAMP CLOSE-(04-BULKHEAD-13) B-EXT EXTEND-(04-BULKHEAD-11) G-TM CLAMP OPEN-(04-BULKHEAD-13) C-EXT RETRACT-(04-BULKHEAD-11) H-TM ROT CW-(04-BULKHEAD-10) D-TM ROT CCW-(04-BULKHEAD-10) I-OUTER RETRACT-(04-BULKHEAD-12) E-TM PAD ROT CW-(04-BULKHEAD-10) J-OUTER EXTEND-(04-BULKHEAD-12) Page 10 | Stellar 13500 Articulating Crane Owner’s Manual ®...
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Page 15: Control Kit - Pn 61546
Stellar 13500 Articulating Crane Owner’s Manual | Page 11 ®... -
Page 16: Control Kit - Pn 64702
Page 12 | Stellar 13500 Articulating Crane Owner’s Manual ®... -
Page 17: Decal Placement - Pn 73092
Do not handle tires filled with ballast. Misuse Hazard Misuse Hazard Do Not use the outer cylinder to push objects. Do not clamp an uninflated tire and then inflate. 54781 - Rev A Stellar 13500 Articulating Crane Owner’s Manual | Page 13 ®... -
Page 18: Chapter 3 - Assembly Drawings
66286 SOLENOID VALVE ASM 3 WAY 2 POS W/ RELIEF 47425 CAP SCR 6MMX20MM HH 8.8(GR5) 76181 VB 7 SECT DANFOSS PVG32 13500 D1810 TBE AIR SAEJ844 TYPE A .25X4.8FT BEARING SWING DRIVE 25 IN DOUBLE WORM 72187 ENCLOSED KINEMATICS FILTER HIGH PRESSURE 1.06-12SAE 5000PSI 10... -
Page 19: Gear Bearing - Pn 72187
DESCRIPTION QTY. BEARING AND SEAL KIT 14IN, 17IN, 25IN 77741 ENCLOSED KNMTS 77894 WORM 25IN ENCLOSED KNMTS END CAP 9IN/14IN/17/IN/25IN KNMTS AFTER 67864 2006 67863 SHIM KIT 6000 KINEMATICS W17B02 Stellar 13500 Articulating Crane Owner’s Manual | Page 15 ®... -
Page 20: Valve Bank - Pn 76181
Page 16 | Stellar 13500 Articulating Crane Owner’s Manual ®... -
Page 21: Valve Assembly - Pn 66286
Valve Assembly - PN 66286 PN 66286 ITEM PART DESCRIPTION QTY. 69029 VALVE SOLND EMDV-12-N-3D-0-0 63515 COIL VALVE BUCHER 12VDC DEUTSCH 69030 VALVE RELIEF RVPS-10-N-S-0-50 Stellar 13500 Articulating Crane Owner’s Manual | Page 17 ®... -
Page 22: Mast Assembly - Pn 72149
CLAMP HOSE/TUBE AG-3 0490 CAP SCR 0.31-18X3.50 HHGR5 5739 BUSHING BPC40DXR48 2.50X3.00 & 73497 CYLINDER ASM 6.00X28.63 (4400 PSI) C6218 CAP SCR 0.75-10X4.00 HHGR8 & C0927 CAP SCR 0.31-18X2.25 HHGR5 Page 18 | Stellar 13500 Articulating Crane Owner’s Manual ®... -
Page 23: Mast Cylinder Assembly - Pn 73497
CYLINDER SEAL KIT 65935 BUSHING PART NUMBER 0635 BUSHINGS INCLUDED IN 72398 PN 73497 72398 CYLINDER 6.00X28.63 (4400 PSI) 0279 FTG 6-6 MFS-MORB STRAIGHT 15822 MANIFOLD DOUBLE T11A 5000 PSI Stellar 13500 Articulating Crane Owner’s Manual | Page 19 ®... -
Page 24: Main Boom Assembly - Pn 72190
D1299 FTG BULKHEAD 6WLO-WLNL-S 71224 PANEL PORT TUBE COVER 17000 V2 & & 73498 CYLINDER ASM 5.00X30.00 (4400 PSI) 68797 WIRE HARNESS MAIN BOOM 28000 TM LIGHTS 68794 HOSE 0.13(549-01-13-2-2-2-96) Page 20 | Stellar 13500 Articulating Crane Owner’s Manual ®... -
Page 25: Main Boom Cylinder Assembly - Pn 73498
BUSHINGS INCLUDED IN 72401 PN 73498 72401 CYLINDER 5.00X30.00 (4400 PSI) 0279 FTG 6-6 MFS-MORB STRAIGHT 15822 MANIFOLD DOUBLE T11A 5000 PSI 19369 HOSE CLAMP 4.13-7.00 5416K38 18701 CLAMP PORT TUBE ZR518 Stellar 13500 Articulating Crane Owner’s Manual | Page 21 ®... -
Page 26: Extension Boom Assembly - Pn 72199
CLAMP 3 HOSE 0.25 HYD 17000 0487 CAP SCR 0.31-18X1.75 HHGR5 0343 WASHER 0.31 USS FLAT ZINC & 73499 CYLINDER ASM EXT 13500 4379 BUSHING BPC32DXR40 2.00X2.50 & & & Page 22 | Stellar 13500 Articulating Crane Owner’s Manual ®... -
Page 27: Extension Cylinder Assembly - Pn 73499
C-BALANCE VALVE C1090 CYLINDER SEAL KIT 76858 BUSHING PART NUMBER 4380 (ROD END) BUSHING PART NUMBER 4381 (CAP END) BUSHINGS INCLUDED IN 72402 PN 73499 53516 MANIFOLD CBAL DOUBLE T2A SUN CBDD-LJN-XAJ Stellar 13500 Articulating Crane Owner’s Manual | Page 23 ®... -
Page 28: Stabilizer Assembly - Pn 75925
0635 BUSHING BPC40DXR32 2.50X2.00 8819 BUSHING BPC32DXR16 2.00X1.00 5145 PIN CAP 0.56X3.00X0.19 YZ D0790 WASHER 0.50 SAE FLAT YELLOW GR8 10172 CAP SCR 0.50-13X1.00 HHGR8 BASE WELDMENT SHOWN AS REFERENCE Page 24 | Stellar 13500 Articulating Crane Owner’s Manual ®... -
Page 29: Stabilizer Valve Bank - Pn 61642
Stabilizer Valve Bank - PN 61642 PN 61642 RELIEF 61931 LEVER BOX ASSEMBLY 70790 HANDLE/LEVER 70789 Stellar 13500 Articulating Crane Owner’s Manual | Page 25 ®... -
Page 30: Reservoir Assembly - Pn 72403
Page 26 | Stellar 13500 Articulating Crane Owner’s Manual ®... -
Page 31: Optional 15 Ton Hook Kit - Pn 54768
Optional 15 Ton Hook Kit - PN 54768 PN 54768 54766ZP PIN TEAR DROP 1.75X4.44 41499 HOOK 15 TON SWIVEL CROSBY 1028654 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 10172 CAP SCR 0.50-13X1.00 HHGR8 Stellar 13500 Articulating Crane Owner’s Manual | Page 27 ®... -
Page 32: Radio Transmitter - Pn 41922
Page 28 | Stellar 13500 Articulating Crane Owner’s Manual ®... - Page 33 This page intentionally left blank. Stellar 13500 Articulating Crane Owner’s Manual | Page 29 ®...
- Page 34 Subject to Change without Notification. © 2016 Stellar Industries, Inc.
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