Atlas Copco XRVS455 Md Instruction Manual

Portable compressors

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Registration code

Collection : APC XII

Tab

Printed matter N°

2927 1242 02 EN

1998 – 10

Instruction Manual

for Portable Compressors

XRVS455 Md

Instruction manual for portable compressors

Bedieningshandleiding voor transportabele compressoren

Manuel d'instructions pour compresseurs mobiles

Bedienungsanleitung für Fahrbare Kompressoren

Libro de instrucciones para compresores transportables

Instruktionsbok för transportabla kompressorer

Istruzioni per l'uso di compressori mobili

Instruksjonsbok for transportable kompressorer

Betjeningsvejledning for mobile kompressorer

BÈ‚Ï›Ô Ô‰ËÁÈÒÓ ÁÈ· ÊÔÚËÙÔ‡˜ Û˘Ì ÈÂÛÙ¤˜

Manual de instruções para compressores portáteis

Siirrettävien kompressorien käyttöohjeet

Parts list – Onderdelenlijst – Liste de pièces – Ersatzteilliste –

Lista de las partes – Reservdelsförteckning – Listino parti di

ricambio – Deleliste – Reservedelsliste – K·Ù¿ÏÔÁÔ˜

EÍ·ÚÙËÌ¿ÙˆÓ – Lista de peças – Osaluettelo

Glossary– Woordenlijst – Glossaire – Glossar – Glosario –

Ordlista – Glossario – Ordliste – Ordliste – °ÏˆÛÛ·ÚÈÔ –

Glossário – Sanasto

and Parts List

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ATLAS COPCO – PORTABLE AIR DIVISION

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B-2630 AARTSELAAR BELGIUM

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Summary of Contents for Atlas Copco XRVS455 Md

Page 1 Glossary– Woordenlijst – Glossaire – Glossar – Glosario – Ordlista – Glossario – Ordliste – Ordliste – °ÏˆÛÛ·ÚÈÔ – Glossário – Sanasto ........................Registration code Collection : APC XII Printed matter N° ATLAS COPCO – PORTABLE AIR DIVISION 2927 1242 02 EN B-2630 AARTSELAAR BELGIUM 1998 – 10...
Page 2 XRVS455 Md...
Page 3: Table Of Contents
While every effort has been made to ensure that the information in California to cause cancer, birth this manual is correct, Atlas Copco does not assume responsibility for possible errors. Atlas Copco reserves the right to make defects, and other reproductive harm.
Page 4: Safety Precautions
In addition, a warning sign bearing a legend such as Òwork in progress; do not startÓ shall be attached to the starting The policy of Atlas Copco is to provide the users of their equipment with safe, equipment. On engine-driven units the battery shall be disconnected and reliable and efficient products.
Page 5 Never play with compressed air. Never apply it to your skin or direct an air AFETY DURING USE AND OPERATION stream at people. Never use it to clean dirt from your clothes. When using it to clean down equipment, do so with extreme caution and use eye protection. To lift a compressor, all loose or pivoting parts, e.g.
Page 6 10 Before clearing the compressor for use after maintenance or overhaul, When batteries are being charged, an explosive gas mixture forms in the check that operating pressures, temperatures and speeds are correct and cells and might escape through the vent holes in the plugs. that the control and shutdown devices function correctly.
Page 7 16 Before blowing compressed air or inert gas through a hose, ensure that NJURY PREVENTION the open end is held securely, so that it cannot whip and cause injury. Stationary housing guards are provided on all rotating or reciprocating 17 When washing parts in or with a cleaning solvent, provide the required parts not otherwise protected and which may be hazardous to personnel.
Page 8: Leading Particulars
XRVS455 Md LEADING PARTICULARS ENERAL DESCRIPTION The XRVS455 is a portable, double-stage, oil-injected screw The compressor is driven by a liquid-cooled diesel engine, compressor, built for a normal effective working pressure of 25 bar manufactured by MERCEDES. (365 psi). An overview of the main parts is given in the diagram below.
Page 9: Main Parts
NSTRUCTION MANUAL AIN PARTS ARKINGS AND INFORMATION LABELS Markings 1 ....Lifting eye 2....Service door, coolers 3....Access to control and indicator panel Engine speed. 4....Sensor, engine fuel level 5....Hand brake Fuel level. AF.....Air filter, compressor and engine AR/OS ..Air receiver/oil separator Hours, time.
Page 10: Control And Indicator Panel
XRVS455 Md Information labels ONTROL AND INDICATOR PANEL The control and indicator panel is located behind the small panel in the front service door. Compressor noise emission control information This compressor conforms to U.S. E.P.A. regulations for noise emissions applicable to portable air compressors.
Page 11: Additional Controls And Indicators
NSTRUCTION MANUAL Lamps HUTDOWN SWITCHES The following shutdown switches, causing the engine to stop in H1 ..Alternator charging indicator lamp activated position, are provided: Goes out after starting, indicating that the alternator is charging. S5 ..Engine oil pressure shutdown switch H2 ..Low fuel level alarm lamp Starts flashing when there is only fuel left for approx.
Page 12: Speed Regulation And Unloading System
XRVS455 Md PEED REGULATION AND UNLOADING SYSTEM The system is controlled by a regulating valve which continuously matches the air output to the air consumption. CELP CEHP Air filter Drain plug, check valve OSV Oil stop valve AOV Air outlet valve...
Page 13: Operating Instructions
NSTRUCTION MANUAL OPERATING INSTRUCTIONS NSTRUCTIONS FOR PARKING AND TOWING OADING 1. Before towing the compressor, ensure that the towing equipment 1. To select automatic load, press the button after the engine LOAD of the vehicle matches the towing eye. The height of the towing has started (before the warming up indicator light H13 device of the vehicle must be 800 ±...
Page 14: Maintenance
Adjust (11) Adjust Engine speed Check Check Check Check valve spring Replace Inspection by Atlas Copco Service technician ÒT EEP THE BOLTS OF THE HOUSING THE LIFTING EYE THE TOWBAR AND THE AXLE SECURELY TIGHTENED EFER TO ECHNICAL Ó SPECIFICATIONS...
Page 15: Notes
: 1615 5951 00 11. To be performed only initially, after the first 50 hours. Ð 210 litre drum : 1615 5952 00 If it is desired to use another brand of oil, contact Atlas Copco for ATTERY CARE the recommended oil. Charging Before handling batteries, read the chapter ÔSafety precautionsÕ...
Page 16: Adjustments And Servicing Procedures
XRVS455 Md ADJUSTMENTS & SERVICING PROCEDURES IR FILTERS Recommendations Cleaning 1. Release the two snap clips (1) that secure the dust trap to the Never remove the elements while the compressor is running. filter body and remove the dust trap.
Page 17: Fuel System
NSTRUCTION MANUAL Replacing the fine-filter element UEL SYSTEM The fuel filter assembly strains out water and impurities from the 1. Drain from the bowl. fuel. 2. Remove the filter and separate the bowl from the element. The fuel is drawn from the tank the through the fuel pre-filter (FF1) and the fuel fine-filter (FF2) to the engine injection pump.
Page 18: Shutdown Switches
XRVS455 Md 4. Create a vacuum with the mouth through the hose, while HUTDOWN SWITCHES AND SENSORS observing the vacuum gauge and the filter servicing alarm lamp. The lamp should light up when the vacuum has reached the Compressor element air outlet temperature (S7, S8) setting of the switch.
Page 19: Problem Solving
NSTRUCTION MANUAL PROBLEM SOLVING To correct the belt tension, proceed as follows: 1. Loosen bolts (2 and 3). The troubleshooting chart helps to solve mechanical problems. It is assumed that the engine is in good condition and that there is 2.
Page 20 XRVS455 Md Problem Possible faults Corrective actions d. Engine temperature switch S14 or fuel d. Stop at once. Test switches; replace as necessary. level sensor B6 defective. e. Low coolant level. e. Fill coolant tank. Hourmeter P3 does not a. Hourmeter defective.
Page 21 Oil cooler clogged externally. b. Clean oil cooler. c. Oil cooler clogged internally. c. Consult Atlas Copco. d. Oil filters clogged. d. Replace filters. e. Oil level too low. e. Check oil level. Top up level, if necessary.
Page 22: Available Options
XRVS455 Md AVAILABLE OPTIONS KID AND CLOSED SIDE PANELS OWBAR LEVEL DEVICE FOR WAGON The towbar level device is installed between the fixed and hinged The skid is a replacement of the standard wagon-type undercarriage part of the towbar and is used to keep the towbar floating at a height and is especially advantageous when the compressor is used for a between 500 mm and 1000 mm.
Page 23: Aftercooler, Waterseparator And Fine Filter
NSTRUCTION MANUAL FTERCOOLER WATERSEPARATOR AND FINE FILTER The aftercooler, waterseparator and fine filter are provided to decrease the temperature of the outlet air and to remove any residual oil and moisture in the outlet air. The aftercooler cools the outlet air. The condensation formed by the cooling is separated by the waterseparator.
Page 24: Technical Specifications
XRVS455 Md TECHNICAL SPECIFICATIONS Free air delivery 450 l/s Compressor cooling system EADINGS ON GAUGES Mercedes diesel engine, water-cooled OM 442 LA Gauge Reading Unit Engine speeds: - Maximum load speed 1700 r/min Working pressure (WPG) Between unloading and working...
Page 25: Notes
ISO 1217 ed.3 1996 annex D ±5% 25l/s<FAD<250l/s engine/motor/moteur ±4% 250l/s<FAD Manuf. year/Baujahr/AnnŽe de fabrication 6. If not limited by local regulations. MADE BY ATLAS COPCO AIRPOWER n.v. WILRIJK, BELGIUM ONVERSION LIST OF UNITS INTO RITISH UNITS 1615 6945 00 1 bar = 14.504 psi...
Page 26 XRVS455 Md...
Page 27: Circuit Diagrams
Circuit diagrams Elektrische schema’s Schémas de circuits Schaltpläne Esquema de conexiones Kopplingsscheman Diagrammi dei circuiti Kretsskjema Kredsløbsdiagrammer ¢È·ÁÚ¿ÌÌ·Ù· Î˘ÎÏˆÌ¿ÙˆÓ Esquemas eléctricos Sähkökaaviot...
Page 28 CIRCUIT DIAGRAM DIAGRAMMA DEL CIRCUITO ELEKTRISCH SCHEMA KRETSSKJEMA SCHEMA DE CIRCUIT STRØMDIAGRAM 9822 0894 04 VERDRAHTUNGSPLAN ¢π∞°ƒ∞ªª∞ ∫Y∫Ïøª∞∆√™ DIAGRAMA DE CIRCUITOS DIAGRAMA DOS CIRCUÍTOS KOPPLINGSSCHEMA SÄHKÖKAAVIO...
Page 29 CIRCUIT DIAGRAM DIAGRAMMA DEL CIRCUITO ELEKTRISCH SCHEMA KRETSSKJEMA SCHEMA DE CIRCUIT STRØMDIAGRAM 9822 0894 04 VERDRAHTUNGSPLAN ¢π∞°ƒ∞ªª∞ ∫Y∫Ïøª∞∆√™ DIAGRAMA DE CIRCUITOS DIAGRAMA DOS CIRCUÍTOS KOPPLINGSSCHEMA SÄHKÖKAAVIO...
Page 30 CIRCUIT DIAGRAM DIAGRAMMA DEL CIRCUITO ELEKTRISCH SCHEMA KRETSSKJEMA SCHEMA DE CIRCUIT STRØMDIAGRAM 9822 0894 04 VERDRAHTUNGSPLAN ¢π∞°ƒ∞ªª∞ ∫Y∫Ïøª∞∆√™ DIAGRAMA DE CIRCUITOS DIAGRAMA DOS CIRCUÍTOS KOPPLINGSSCHEMA SÄHKÖKAAVIO...
Page 31 CIRCUIT DIAGRAM DIAGRAMMA DEL CIRCUITO ELEKTRISCH SCHEMA KRETSSKJEMA SCHEMA DE CIRCUIT STRØMDIAGRAM 9822 0894 04 VERDRAHTUNGSPLAN ¢π∞°ƒ∞ªª∞ ∫Y∫Ïøª∞∆√™ DIAGRAMA DE CIRCUITOS DIAGRAMA DOS CIRCUÍTOS KOPPLINGSSCHEMA SÄHKÖKAAVIO...
Page 32 CIRCUIT DIAGRAM DIAGRAMMA DEL CIRCUITO ELEKTRISCH SCHEMA KRETSSKJEMA SCHEMA DE CIRCUIT STRØMDIAGRAM 9822 0894 04 VERDRAHTUNGSPLAN ¢π∞°ƒ∞ªª∞ ∫Y∫Ïøª∞∆√™ DIAGRAMA DE CIRCUITOS DIAGRAMA DOS CIRCUÍTOS KOPPLINGSSCHEMA SÄHKÖKAAVIO...

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