Atlas Copco XRVS 476 Instruction Manual

Atlas Copco XRVS 476 Instruction Manual

Portable compressors
Table of Contents

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XRHS 506 - XRHS 1100 CD6
Engine C13 Tier 3
XRVS 476 - XRVS 1000 CD6
Instruction Manual for Portable Compressors
English

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Table of Contents
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Summarization of Contents

Safety Precautions
Introduction to Safety Precautions
Explains Atlas Copco's policy on safe, reliable, and efficient products and the importance of manuals.
General Safety Precautions
Details responsibilities for maintaining safe operating conditions and following instructions.
Safety During Transport and Installation
Guidelines for safe towing, lifting, and transportation of the compressor.
Safety During Use and Operation
Safety measures for operating the compressor, including exhaust, dust, hoses, and breathing air.
Safety During Maintenance and Repair
Safety guidelines for performing maintenance, overhaul, and repair work on the unit.
Tool Application Safety
Emphasizes using the correct tools and knowing their limitations to prevent accidents.
Specific Safety Precautions
Covers specific risks like batteries and other specialized safety measures.
Leading Particulars
General Description of Compressors
Provides a general overview of the XRHS and XRVS compressor models.
Markings and Information Labels
Explains various symbols and labels used on the compressor unit.
Main Parts Identification
Identifies and lists the main physical components of the compressor unit with references.
Regulating System Overview
Describes the compressor's regulating system and its core function.
Electric System Overview
Details the electrical system and circuit diagram of the compressor.
Operating Instructions
Parking, Towing, and Lifting Instructions
Instructions for safely parking, towing, and lifting the compressor unit.
Preheater Operation
Details the operation and functionality of the optional preheater system.
Before Starting Checks
Step-by-step guide for pre-operation checks before starting the compressor.
Starting and Stopping Procedures
Covers general procedures for starting, operating, and stopping the compressor.
Control Panel Overview
Overview and functions of the compressor's control panel interface.
Operations Overview
Describes the different operational statuses and checks during operation.
Battery Switch Usage
Information on the function and safe usage of the battery switch.
Specific Start Procedure
Detailed steps for starting the compressor for the first time or after filter changes.
Power ON and OFF Procedures
How to turn the compressor's power on and off using the control panel.
Engine Starting Procedure
The process of starting the compressor engine and potential issues.
Engine Warming Up Procedure
The engine warm-up procedure before the compressor is loaded.
Compressor Loading Procedure
The procedure for loading the compressor and reaching the set pressure.
Fault Codes and Diagnostics
Lists and explains various fault codes displayed by the control system.
Stopping Procedures
The correct procedure for stopping the compressor safely.
Emergency Stop Function
How to use the emergency stop function and reset it.
Information Display (Info Status)
How to access and view information about the compressor configuration and environment.
Operational Options and Settings
How to select and configure various operational settings and options.
Service Task Confirmation
Confirmation display for completed service tasks.
Service in Advance Management
How to manage and trigger upcoming service tasks.
Maintenance
Liability, Service Packs, and Kits
Details manufacturer's liability, service packs, and kits for maintenance.
Storage Procedures
Guidelines for storing the compressor when not in use.
Preventive Maintenance Schedule
Outlines a schedule for routine maintenance tasks and intervals.
Oil Specifications and Recommendations
Details recommended oils, specifications, and handling for compressor and engine.
Oil Level Check Procedures
Procedures for checking engine and compressor oil levels.
Oil and Oil Filter Change
Procedures for changing engine and compressor oil and filters.
Coolant Specifications and Handling
Information on coolant types, specifications, and handling procedures.
Coolant Check Procedures
Procedures for checking the condition of the coolant.
Topping Up and Replacing Coolant
Guidelines for topping up or replacing the coolant in the system.
Cleaning Coolers
Instructions for cleaning the compressor oil cooler, radiator, and intercooler.
Battery Care and Activation
Procedures for battery care, activation, recharging, and maintenance.
Compressor Element Overhaul
Information on overhauling the compressor element, recommending professional service.
Adjustments and Servicing Procedures
Regulating System Adjustment
How to adjust the continuous regulating system of the compressor.
Air Filter Maintenance
Procedures for maintaining air filters, including cleaning and replacement.
Air Receiver Checks
Information on air receiver inspections and condensate draining.
Safety Valve Checks
Procedures for checking the safety valve's operation and set pressure.
Fuel System Priming and Filter Replacement
Instructions for priming the fuel system and replacing fuel filter elements.
Brake Adjustment Procedures
Detailed procedures for adjusting brake systems, with and without ABS.
Problem Solving
Troubleshooting: Low Compressor Capacity or Pressure
Troubleshooting steps for low compressor capacity or pressure problems.
Troubleshooting: High Receiver Pressure and Safety Valve
Troubleshooting for high receiver pressure and safety valve blow-offs.
Troubleshooting: Shutdowns and Oil Mist Emissions
Troubleshooting for unexpected shutdowns and oil mist from air filters.
Troubleshooting: Compressor Overheating
Troubleshooting steps for compressor overheating problems.
Available Options
Performance Enhancing Options
Describes optional performance-enhancing modules like FuelXpertTM.
Safety and Security Options
Details optional safety and security features like ABS braking.
Handling and Mobility Options
Options for easier handling and transport, including undercarriage and skids.
Cold Weather Operation Options
Features designed for operation in cold temperatures.
Air Quality Improvement Options
Options for improving air quality, such as aftercoolers and filters.
Time Saving and Efficiency Options
Options that improve efficiency and reduce downtime, like refuel pumps.
Remote Control and Monitoring Options
Options for remote operation and data monitoring systems like COSMOS.
Outlet Connections and Sensors Options
Options for additional outlets and sensors in the manifold.
Pressure Regulation and Oil Management Options
Options for pressure regulation and the Oiltronix system.
Technical Specifications
Torque Values for Assembly
Recommended torque values for assembly and critical components.
Compressor and Engine Specifications
Details reference conditions, limitations, performance data, and design data.
Legislation
Pressure Equipment Directive Compliance
Lists parts compliant with Pressure Equipment Directive 97/23/EC.
Simple Pressure Vessel Directive Compliance
Lists parts compliant with Simple Pressure Vessel Directive 87/404/EC.
Machine Directive Compliance
Lists parts compliant with Machine Directive 89/392/EC.
Disposal
General Disposal Policy
Outlines Atlas Copco's approach to minimizing environmental effects during product lifecycle.
Disposal of Materials and Contaminated Substances
Procedures for disposing of materials, fluids, and components according to regulations.

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