Table of Contents

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Instruction Manual
for Portable Compressors
English
XRHS 506 Cd - XRHS 1100 CD6
Engine CAT C13 Tier 3
XRVS 476 Cd - XRVS 1000 CD6

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Table of Contents
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Summarization of Contents

Safety Precautions
Introduction to Safety Policy
Atlas Copco's policy on providing safe, reliable, and efficient products, considering intended use and regulations.
Operator Skill Levels
Defines skill levels for operators, mechanical technicians, electrical technicians, and specialists.
General Safety Guidelines
General safety precautions for machinery operation, maintenance, and keeping the work area neat.
Transport and Installation Safety
Guidelines for safe towing, lifting, and installation procedures, including vehicle compatibility.
Use and Operation Safety
Precautions for operating the compressor safely, including fire hazards and ventilation.
Maintenance and Repair Safety
Safety measures for maintenance and repair work, emphasizing proper tools and isolation.
Tool Application Safety
Proper tool usage and knowledge of limitations to prevent accidents.
Specific Component Safety
Detailed safety measures for batteries, pressure vessels, and safety valves.
Leading Particulars
General Description of Models
Overview of XRHS 506 Cd and XRVS 476 Cd compressor models and their specifications.
Engine Description
Details about the 6-cylinder liquid-cooled diesel engine driving the compressor.
Compressor Unit
Description of the screw compressor mechanism, rotors, and oil injection.
Compressor Oil System
Explanation of the oil system, including boosting, circulation, and filtration.
Regulation System
How the continuous pneumatic regulating system controls air output based on consumption.
Cooling System Components
Description of the engine's liquid cooler, intercooler, and compressor's oil cooler.
Safety Devices Overview
Overview of thermal shut-down, safety valve, low oil pressure, and high coolant sensors.
Frame, Axles, and Bodywork
Details on the unit's support structure, towing, and sound-absorbing enclosure.
Control Panel and Data Plate
Location of the control panel and information found on the unit's data plate.
System Functionality and Operation
Regulating System Overview
Diagram and explanation of the continuous pneumatic regulating system.
Air Flow Path
Description of the compressed air path from intake to outlet, including oil separation.
Oil System Operation
Explanation of oil circulation, lubrication, and the oil filter bypass.
Continuous Pneumatic Regulation Logic
Detailed explanation of how the regulating valve controls engine speed and air output.
Electric System Components
Wiring diagrams and reference list for electrical system components.
Eberspacher Preheater Function
Description and operation of the Eberspacher preheater system.
Fuel System Priming Instructions
Details on the fuel system and instructions for priming before operation.
Brake Adjustments Procedures
Procedures for adjusting brake shoes on various wagon configurations.
Problem Solving Guide
Common issues and corrective actions for compressor capacity, pressure, and shutdown faults.
Maintenance and Technical Data
Maintenance Overview and Safety
General information on liability, service paks, kits, storage, and safety precautions.
Preventive Maintenance Schedules
Schedules for compressor maintenance based on service hours and kilometers.
Oil Specifications
Recommended oils for compressor and engine, including viscosity grades and types.
Coolant Specifications
Information on PARCOOL EG coolant, handling, checking, and topping up.
Battery Care and Maintenance
Guidelines for battery care, activation, recharging, and maintenance.
Servicing Procedures
Procedures for system adjustments and servicing, such as regulating valve adjustment.
Air Filter Maintenance
Details on air filter parts, cleaning the dust trap, and replacing filter elements.
Technical Specifications
Recommended torque values for assembly and critical components.
Compressor and Engine Specifications
Reference conditions, limitations, and operational parameters for compressor models.
Performance Data
Engine speed, free air delivery, and fuel consumption figures for different operating loads.
Design Data
Compressor and engine design parameters like bore, stroke, and capacity.
Dataplate Information
Explanation of the information and labels found on the unit's dataplate.
Legislation and Compliance
Compliance information related to EC directives and harmonized technical standards.
Disposal Guidelines
Guidelines for environmentally responsible disposal of machine materials and substances.
Maintenance Log
A logbook for recording service hours, maintenance actions, and technician initials.
EC Declaration of Conformity
Document confirming the product's conformity with relevant EC directives and standards.

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