Julabo CORIO CP-200F Original Operating Manual
Heating immersion circulator, open bath heating circulator, refrigerated circulator
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Summary of Contents for Julabo CORIO CP-200F
- Page 1 Heating immersion circulator, open bath heating circulator, refrigerated circulator Original operating manual 1.950.0900.us.V05 12/2022...
- Page 2 Legal JULABO USA, Inc. 884 Marcon Boulevard Allentown, PA 18109 Phone: +1(610) 231-0250 Fax.: +1(610) 231-0260 Info@julabo.us www.julabo.us The content of this operating manual is protected by copyright. Information, including texts, images, and other contents may not be reproduced, distributed, transmitted, stored or otherwise used in any form without prior explicit written consent.
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Page 3: Table Of Contents
Foreword .................... 6 About this manual ................7 Original JULABO spare parts ............7 Accessories ..................7 Warnings ..................8 Symbols used ................. 9 Intended use ..................10 Safety ....................11 Safety instructions ................ 11 Safety symbols ................13 Safety function ................14 Product description ................ - Page 4 Connect the device to the power supply ........37 7.2.1 Connect bridge mounted or heating circulator ......37 7.2.2 Connect refrigerated circulator ..........38 Connecting an external system ............ 39 7.3.1 Connect an external system with screw connections ....40 7.3.2 Connect an external system with barbed fittings .....
- Page 5 Test the low liquid level safety function ........57 Replace detachable power cord ........... 58 Emptying ..................58 Clean device ................59 Device storage ................59 Technical Service ................. 60 Warranty ..................61 Disposal ................... 63 10.1 Device disposal ................63 Appendix ..................
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Page 6: Foreword
Foreword Congratulations! You have made an excellent choice. JULABO would like to thank you for the trust you have placed in our company and products. This operating manual will help you become acquainted with the use of our units. Read the operating manual carefully. Keep the operating manual handy at... -
Page 7: About This Manual
Please note that JULABO cannot provide a warranty service if non-original JULABO spare parts are used. Accessories JULABO offers a wide range of accessories for the devices. Accessories are not described in this manual. The complete range of accessories for the devices described in this manual can be found on our website www.julabo.com. -
Page 8: Warnings
About this manual Warnings The manual contains warnings to increase safety when using the device. Warnings must always be observed. A warning sign displayed in signal color precedes the signal word. The signal word, highlighted in color, specifies the severity of the hazard. DANGER This signal word designates a danger with a high level of risk which, if it not prevented, will result in death or serious injuries. -
Page 9: Symbols Used
About this manual Symbols used Various symbols are used throughout this manual to aid reading comprehension. This list describes the symbols used. Tools needed for the following approach Prerequisite to be met for the following procedure 1. Numbered action steps ... -
Page 10: Intended Use
This section defines the purpose of the unit so that the operator can operate the unit safely and avoid misuse. JULABO circulators are laboratory devices that are designed for temperature control applications with liquid media in a bath tank or with a cooling machine. -
Page 11: Safety
Refrigerants and their vapors are harmful to health. There is a suffocation risk in enclosed spaces. • Do not touch or inhale refrigerants. • Have damage to the refrigerant cycle repaired only by JULABO service technicians or qualified specialists. • If refrigerant leaks, stop the device immediately and ventilate the room thoroughly. - Page 12 • If refrigerant leaks, stop the device immediately and ventilate the room thoroughly. • Have damage to the refrigerant cycle repaired only by JULABO service technicians or qualified specialists. • Have maintenance work performed only by JULABO service technicians or qualified specialists.
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Page 13: Safety Symbols
Only carry out work described in this operating manual. Switch off the unit and disconnect it from the power supply before carrying out any work. • All other maintenance and repair work may only be carried out by a JULABO service technician or a qualified specialist workshop. Safety symbols There are safety symbols included with the device, which should be attached to the device before initial operation. -
Page 14: Safety Function
Safety Safety function Technical protective devices provide for safe operation. If a safety function is triggered, the operator is alerted with a message on the display and an acoustic signal. Adjustable high temperature cut-off The high temperature cut-off prevents overheating of the heater. •... -
Page 15: Product Description
Product description Product description Product overview Product overview Circulators can be combined with various baths and cooling machines. Heating immersion Heating circulator Refrigerated circulator circulator CORIO CP circulator Circulator with closed Circulator with cooling stainless steel bath tank. machine. Example: CORIO CP-BC4 for Example: CORIO CP-300F for temperature control standard temperature... -
Page 16: Operating And Functional Elements
Product description Operating and functional elements The following figure shows the operating and functional elements and their position on the unit. Fig. 1: Control and function elements Mains switch Heating control LED LED display Alarm control LED Cooling control LED Keypad with display Service key (covered) High temperature cut-off setting... -
Page 17: Key Description
Product description 5.3.1 Key description The device is operated using the key panel. This is used to control all menu functions and make entries. Function The [OK] key is used to start a temperature control application or to stop a running temperature control application. -
Page 18: Interfaces
Product description Interfaces This section describes the electronic interfaces on the device. For safe operation, the interfaces must be operated according to their corresponding permissible specifications. 5.4.1 RS232 interface The RS232 interface is a 9-pin D-Sub socket for connecting the device to a PC. RS232 plug RS232 interface pin assignment Pin 2... -
Page 19: Usb-A Interface
Product description 5.4.2 USB-A interface USB sticks can be connected to the USB-A interface. This unit is capable of reading data from the USB stick as well as saving data to the USB stick. Technical data for USB-A interface Output voltage 5 VDC Maximum current 500 mA... -
Page 20: Operating Interface
Product description Operating interface The device is operated using the four navigation keys. The figure shows the menu structure of the user interface. Menu structure... -
Page 21: Alarm Messages
Product description Alarm messages Alarms and warnings are indicated on the display using error codes. Important error code descriptions can be found in the appendix. If you are unable to rectify a fault, contact Technical Service. Alarm: In the event of an alarm, the control LED lights up. The temperature control is stopped. -
Page 22: Main Menu
Product description Main menu The [MENU] key is used to access the main menu. The Main menu is divided into menu options, which respectively contain more submenus or in which settings can be specified. The main menu can be exited by pressing the [OK] key or by pressing the [MENU] key again. -
Page 23: Technical Data
Product description Technical data Performance specifications measured in accordance with DIN12876. Cooling capacities up to 20°C measured with ethanol; over 20°C with thermal oil unless specified otherwise. Performance specifications apply at an ambient temperature of 20°C. Performance values may differ with other bath fluids. Grouping of the device acc. - Page 24 Product description CORIO CP Temperature control application Working temperature range °C +20… +200 Temperature stability °C ± 0.03 Temperature resolution °C 0.01 Temperature control PID1 Temperature setting Digital ATC sensor adjustment 3-point adjustment Pump Volume flow rate at 0 bar l/min 8…...
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Page 25: Material Of Parts That Come Into Contact With The Medium
Product description 5.8.1 Material of parts that come into contact with the medium The table lists parts that could come into contact with the bath fluid as well as the material that the parts are made of. This data can be used to check the compatibility of the parts with the bath fluid used. -
Page 26: Technical Data For Refrigerated Circulators
Product description 5.8.2 Technical data for refrigerated circulators This section lists the technical data of the refrigerated circulator. Technical data CORIO CP-200F Working temperature range °C -20 … +200 Cooling capacity °C 0.20 0.17 0.15 0.10 0.02 Refrigerant R134A Dimensions... - Page 27 Product description Technical data CORIO CP-300F Working temperature range °C -25 … +200 Cooling capacity °C 0.30 0.30 0.27 0.19 0.08 Refrigerant R134A Dimensions Dimensions (W x D x H) 24 x 42 x 66 Usable bath opening 13 x 15 Bath depth Volumes min.
- Page 28 Product description Technical data CORIO CP-449F Working temperature range °C -30… +200 Cooling capacity °C 0.44 0.35 0.27 0.20 0.06 Refrigerants R290 Dimensions Dimensions (W x D x H) 37 x 59 x 69 Usable bath opening 28 x 35 Bath depth Volumes min.
- Page 29 Product description Technical data CORIO CP-600F Working temperature range °C -35… +200 Cooling capacity °C R452A 0.60 0.54 0.50 0.33 0.19 0.07 R449A 0.60 0.54 0.44 0.27 0.16 0.04 Refrigerant R449A, R452A* Dimensions Dimensions (W x D x H) 33 x 47 x 69 Usable bath opening 22 x 15 Bath depth...
- Page 30 Product description Technical data CORIO CP-900F Working temperature range °C -38 … +200 Cooling capacity °C 0.90 0.85 0.80 0.52 0.31 0.11 Refrigerant R449A Dimensions Dimensions (W x D x H) 39 x 62 x 75 Usable bath opening 26 x 35 Bath depth Volumes min.
- Page 31 Product description Technical data CORIO CP-1001F Working temperature range °C -38… +100 Cooling capacity °C 1.00 0.95 0.85 0.60 0.32 0.12 Refrigerant R449A Dimensions Dimensions (W x D x H) 45 x 64 x 95 Usable bath opening 35 x 41 Bath depth Volumes min.
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Page 32: Bath Fluids
Recommended bath fluids and further information can be found on our website NOTE No liability accepted for usage of bath fluids that are not suitable! Unsuitable bath fluids that are not approved by JULABO can damage the water bath. • Use bath fluids that are recommended by JULABO •... -
Page 33: Hoses
Product description 5.8.4 Hoses Hoses for connection of an external system must suit the working temperature range and the respective temperature control application. Hoses for every area of application can be found on our website. Hoses must meet the following requirements: •... -
Page 34: Transport And Installation
Transport and installation Transport and installation This section describes how to transport the unit safely. Transporting the device A circulator can be transported with the cooling machine when mounted. CAUTION Risk of crushing by falling device! A device that is not secured appropriately can fall down during improper transport and cause crushing injuries. -
Page 35: Install The Device At The Operating Location
Transport and installation Install the device at the operating location This section describes how the device is set up at the installation location. The device has been transported to the operation location. The size and infrastructure of the operation location are suitable for device operation. -
Page 36: Initial Operation
Initial operation Initial operation Mounting the circulator 7.1.1 Mount heating or refrigerated circulator In the case of a heating circulator or a refrigerated circulator, the circulator is mounted on the closed bath or on cooling machine. If the circulator is disassembled, e.g. due to a change of device or for service purposes, it can then be easily reassembled with the connecting box. -
Page 37: Connect The Device To The Power Supply
Initial operation Connect the device to the power supply 7.2.1 Connect bridge mounted or heating circulator This section describes how the circulator is connected as a bridge mounted circulator or heating circulator. The circulator is mounted as a bridge mounted or heating circulator. ... -
Page 38: Connect Refrigerated Circulator
Initial operation 7.2.2 Connect refrigerated circulator This section describes how the circulator is connected as a refrigerated circulator. The circulator is mounted on a refrigeration unit. The connection cable, mains cable and CAN bus cable are ready for use. 1. -
Page 39: Connecting An External System
Initial operation Connecting an external system The device is designed for tempering external, closed loop systems. An external system is connected to the unit’s pump connections. CAUTION Risk of burns due to damaged temperature control hoses! Hot bath fluid can escape from damaged temperature control hoses and cause serious burns when it comes into contact with skin. -
Page 40: Connect An External System With Screw Connections
Initial operation NOTE Overflowing bath fluid due to externally connected systems! If the externally connected system is higher than the temperature control system, bath fluid can flow back and overflow when switched off. • Position the connected external system on the same level or lower than the temperature control system •... - Page 41 Initial operation 2. Remove the sealing plugs. 3. Screw the hoses onto the pump connections by hand. Pay attention to the supply and runback position. 4. Carefully tighten the pump connections with a maximum torque of 3 Nm. Brace the nut (width across flats: 17 mm) using an open-end wrench. ...
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Page 42: Connect An External System With Barbed Fittings
Initial operation 7.3.2 Connect an external system with barbed fittings This section describes how to connect an external, closed system to the device using barbed fittings. Open-end wrench, 17 mm Open-end wrench, 19 mm Torque wrench The circulator is equipped with the optional assembly frame or pump set. ... -
Page 43: Set High Temperature Safety Function
Initial operation The external system is connected. If the external system is disassembled, the pump connections must be resealed with the sealing plugs so that no bath fluid can splash out during operation. Set high temperature safety function Before each new temperature application, the temperature must be set for the tank and internal reservoir high temperature cut-off. -
Page 44: Fill Device
Initial operation Fill device This section describes how the device should be filled with bath fluid during initial operation. Specifications for filling volume can be found in the technical data. The drain valve is closed. The device is switched off. 1. -
Page 45: Adjusting The Flow Of The Bath Fluid
Initial operation Adjusting the flow of the bath fluid The flow direction of the bath fluid is set using the lever on the front control: • Lever position left (external): The bath fluid is mainly fed into the external application. •... -
Page 46: Set Chiller Mode
Initial operation Set chiller mode For a refrigerated circulator, the chiller mode is preset ex works to automatic operation. Three different chiller modes can be selected in the operating menu: • Auto: The controller calculates the duration of the heating process in the event of a setpoint change of more than +5 K. - Page 47 Initial operation 6. Use the arrow keys to switch to the low temperature limit <tLo> then repeat steps 3 and 4 for the lower temperature limit. The temperature warning limits are set. After a short time, the display changes to standby mode or temperature control mode depending on the status.
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Page 48: Operation
Operation Operation Switch on the unit This section describes how to switch on the device. The unit is connected and ready for operation. 1. Switch the unit on at the mains switch. All display elements light up briefly, the software boots and starts the device. -
Page 49: Start Temperature Control Application
[OK] key. Observe the following for heating circulators: For temperature control applications near or below the ambient temperature: Use a cooling coil or JULABO immersion cooler. Activate autostart function The autostart function makes it possible to start a temperature control application directly using the mains switch or via an intermediate timer. -
Page 50: Record Data
Operation 4. Use the arrow keys to select <On> and confirm with [OK]. The display flashes briefly. The autostart function is activated. The next time the device is switched on, the temperature control application will immediately start with the preset values. -
Page 51: Adjust Pump
1. Connect the circulator (USB port type B) to the computer with a standard USB cable. 2. Download the suitable USB driver from the download area of the website www.julabo.com. Depending on the operating system used by the connected computer, it may be necessary to install the USB driver. -
Page 52: Set Rs232 Interface Parameters
Operation 4. Switch the circulator on. 5. Press the [MENU] key. 6. Use the arrow keys to select the menu option <IntE> and confirm with [OK]. 7. Use the arrow keys to select the menu option <rEM> and confirm with [OK]. -
Page 53: Remote Control Device Using Rs232 Interface
Operation 8.8.3 Remote control device using RS232 interface The device can be remote-controlled via the RS232 interface. A null modem cable is required to connect to a PC. The device is switched off. The computer has a terminal program installed. ... -
Page 54: Setting The Timer
Operation Setting the timer The timer can be used to program the duration of a temperature control application from 0 to 999 minutes. The setpoint temperature is maintained for the programmed time. After the set duration has elapsed, the device switches to standby mode. -
Page 55: Adjusting The Temperature Sensor (Atc)
Operation 8.10 Adjusting the temperature sensor (ATC) For physical reasons, there can be a temperature difference in the bath tank between the temperature sensor and a defined, more remote point within the bath fluid volume. As a result, the measured temperature deviates slightly from the actual bath temperature. -
Page 56: Enabling Atc Function
Operation 7. In menu option <Atc>, use the arrow keys to select the correction point <Ct1> and confirm with [OK]. 8. Enter the read reference temperature and confirm with [OK]. The display flashes briefly. The correction value <Ct1> is stored at the current internal temperature value <tt1>. -
Page 57: Maintenance
1. Check the safety signs on the device for legibility and completeness. 2. Replace defective or missing safety markings. Safety signs can be reordered from JULABO. The safety signs on the device have been checked. Check the functionality of high temperature cut-off This section describes how you can test that the high temperature safety function is operational. -
Page 58: Replace Detachable Power Cord
See type plate for mains voltage and current value. We recommend only using original JULABO spare parts. Emptying The device must be completely drained if it is to be sent in for technical service or is to be properly disposed of. -
Page 59: Clean Device
Maintenance Clean device The circulator and bath tank, and also a cooling machine if connected, should be cleaned from time to time. In addition to this, the device must be appropriately decontaminated if hazardous substances have been spilled on or into the device. ... -
Page 60: Technical Service
Maintenance Technical Service If the unit shows faults you cannot resolve, please contact our Technical Service. JULABO Technical Service Tel.: +1(610) 231-0250 Option 3 Fax: +1(610) 231-260 Email: Service@julabo.us Before sending a device to Technical Service, the following points must be observed: •... -
Page 61: Warranty
Warranty The following Warranty Provisions shall apply to products sold in North America by Julabo (“Seller”) to the entity shown as buyer (“Buyer”) on Seller’s invoice. Initial Warranty Upon Seller’s receipt of payment in full for the products and subject to Buyer’s... - Page 62 Maintenance be extended. All repairs or replacements performed by Seller pursuant to these Warranty Provisions shall be performed at one of the Seller’s facility in Allentown, Pennsylvania, U.S.A. or at the facility of an authorized representative of Seller, which location shall be determined by Seller in its sole discretion; provided, however, that Seller may, in its sole discretion perform such repairs or replacements at Buyer’s facility in which case Buyer shall pay Seller’s travel, living and related expenses incurred by Seller in performing the repairs or...
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Page 63: Disposal
The same exclusions that apply to the regular warranty also apply to OBF classification. For example, JULABO will not be liable for transport damage, damage inflicted by the customer or any other party, or defects arising from improper installation or usage. -
Page 64: Appendix
Appendix 11 Appendix 11.1 Interface commands Interface commands allow the device to be remote controlled. Parameters can be retrieved and the current status can be queried. To do this, the device must be connected to the master computer via a digital interface. Interface commands are entered using a terminal program. -
Page 65: In Commands
Appendix 11.1.1 IN commands IN commands retrieve device parameters. Process values System response in_pv_00 Actual value in_pv_01 Current variable (%) in_pv_03 Current temperature of the temperature safety sensor in_pv_04 Current setting of the high temperature safety function Setpoints and warning System response limits in_sp_00... -
Page 66: Out Commands
Appendix 11.1.2 OUT commands OUT commands set device parameters. Remote control mode must be active. Parameter Parameter Setting settings out_sp_00 xxx.xx Setting for the setpoint temperature out_sp_03 xxx.xx Setting for the high temperature out_sp_04 xxx.xx Setting of the low temperature out_sp_07* Set pump to preset levels 1…5 out_sp_27... -
Page 67: Status Messages
Appendix 11.1.4 Status messages Possible status messages from the device for a status query. Status message Explanation 00 MANUAL STOP Device in standby mode manual operation 01 MANUAL START Device in manual mode 02 REMOTE STOP Device in standby mode, remote control operation 03 REMOTE START Device in remote control mode -08 INVALID... -
Page 68: Alarms And Warnings
Appendix 11.2 Alarms and Warnings If the device is connected to a network and remotely controlled, a status query via interface command will output any pending alarms or warnings as text. Alarm and warning messages are described in the table. If a displayed error code is not described in the table or the error is still pending after switching off and on again, please contact Technical Service. - Page 69 Appendix • CAN bus error Check CAN bus cable for damage and replace as necessary. Switch the unit on again. If the fault has not been remedied, contact Technical Service. • Alternatively: Deactivate the refrigeration unit. The circulator operates as a heater thermostat. CAN bus error •...
- Page 70 Appendix • -427 Pressure sensor detects excessive Check ambient temperature and condensation pressure. reduce if necessary. • Check condenser for soiling and clean as necessary. • Switch off the unit at the mains switch, wait 4 seconds and then switch the unit on again.
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Page 71: Error Messages In Configuration Process
Appendix • -2426 Evaporation temperature has fallen Check pump setting below the warning threshold. • Check hose cross-section of connection to application • Check that connection to application is clear • Check suitability of bath fluid 11.3 Error messages in configuration process If errors occur during a configuration process or during a firmware update, these are shown on the display as error codes in ticker text.
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