Julabo CORIO CP Series Operating Instructions Manual
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Julabo CORIO CP Series Operating Instructions Manual

Immersion / open bath / refrigerated circulators
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Immersion / Open Bath / Refrigerated Circulators
Operating Instructions
Important: keep original operating manual for future use.
1.951.0900-V0

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Summary of Contents for Julabo CORIO CP Series

  • Page 1 Immersion / Open Bath / Refrigerated Circulators Operating Instructions Important: keep original operating manual for future use. 1.951.0900-V0...

  • Page 2: Table Of Contents

    CORIO® CP product overview Table of contents 1 CORIO ® CP product overview ............. 5 2 Intended use ..................5 3 Description ................... 6 4 Explanation of safety information ............. 7 Explanation of other information ............7 5 Safety instructions ................8 6 Operator's responsibility - safety instructions .......
  • Page 3 CORIO® CP product overview 10.2 Interface commands via USB or RS232 interface ........39 11 Error messages / Possible causes of faults ........41 12 Emptying the bath tank..............45 13 Technical data ................... 46 13.1 Technical data for circulator ..............46 13.2 Technical data for refrigeration circulation circulator ......
  • Page 4 CORIO® CP product overview Congratulations. You have made an excellent choice. JULABO thanks you for the trust. This operating manual is designed to familiarize you with the operation of our units and their possible applications. Please read the operating manual carefully.

  • Page 5: Corio ® Cp Product Overview

    Intended use JULABO circulators are laboratory devices which are designed for the temperature control of certain liquid media in a bath tank or with a refrigeration unit. The bath fluids recommended by JULABO must be used as tempering media.

  • Page 6: Description

    Description Description • These circulators are operated via the splash-proof keypad. The microprocessor technology allows the setpoint to be set, displayed and saved using the temperature display LED. • The PID temperature control automatically adjusts the heat supply to the requirements in the bath. •...

  • Page 7: Explanation Of Safety Information

    Explanation of safety information Explanation of safety information The operating manual contains warnings to increase safety when using the unit. The general warning sign, consisting of an equilateral triangle surrounding an exclamation sign and reproduced in various signal colors, is preceded by the signal words. "Warning of a dangerous situation".

  • Page 8: Safety Instructions

    Safety instructions Safety instructions It is important to follow these safety instructions to prevent personal injury and property damage. These instructions apply in addition to standard safety practices for working places. • It is essential that you read the user information before starting the unit.
  • Page 9 Safety instructions • Adjust over-temperature safety device below the flash point of the bath fluid. • Consider the restricted working temperature range if you are using plastic bath tanks. • Monitor the heat expansion of the bath oils as the bath temperature rises.

  • Page 10: Operator's Responsibility - Safety Instructions

    Operator's responsibility - safety instructions Operator's responsibility - safety instructions Products manufactured by JULABO GmbH ensure safe operation when installed, operated and according to common safety regulations. This section explains the potential dangers which may occur when operating the unit and specifies the most important safety measures to prevent these dangers as far as possible.

  • Page 11: Operating The Unit

    If external units are connected Refer to the instructions in the manuals for the external units which you connect to the JULABO unit, particularly the safety instructions. The connection assignment of the plugs and the technical data for the products must be observed at all times.

  • Page 12: Control And Function Elements

    Control and function elements Control and function elements Front Rear Position Designation Main switch (Device switched on / off) Four-digit temperature display LED, menu display Control indicator - alarm Edit keys for navigating in the operating dialog OK key 1. Switch the temperature control on/off. 2.
  • Page 13 Control and function elements RS232 interface Mains connection: Integrated connector for voltage supply (mains cable included as accessory) Fuses: Miniature circuit-breaker CAN plug for connecting to the refrigeration machine. USB device interface (type B) for data transfer to the PC, for example for control tasks using the EasyTEMP software.
  • Page 14 Control and function elements Connection cable: Voltage supply, refrigeration machine  circulator Electrical connection: Integrated connector to supply power to the circulator Electrical connection: Integrated connector to supply power to the refrigeration circulator Drain cock and drain port (behind ventilation grille) Caps (connectors for the cooling coil) Accessories, included in the supply 1x Main cable for voltage supply for the...

  • Page 15: Installation Of The Circulator

    Preparations for operating the device Installation of the circulator Danger of scalding due to leaks from the baths The JULABO plastic baths are not solvent-resistant. JUALBO plastic bath tanks are for water at a working temperature range from +20°C to +100°C.
  • Page 16 A range of accessories is available for various applications: • Bath clamp (for securing the circulator to baths) • Bracket (for securing the circulator to JULABO refrigeration machines) • Pump set (for connecting external applications) • Cooling coil (for operating close to ambient temperature) •...
  • Page 17 Preparations for operating the device • Push the end of the tubing on the "IN" side into the holding device on the pump. • Secure the bracket housing to the base of the circulator using the four screws. Connect an external system •...
  • Page 18 Preparations for operating the device • Secure barbed fittings to the union nuts. • Connect tubing and secure them with tube clamps to prevent them sliding off. • Connect the tubing for the supply and return to the pump connectors and the external consumer and secure them with tube clamps.

  • Page 19: Closed Stainless Steel Bath Tanks

    Preparations for operating the device Closed stainless steel bath tanks Intended use JULABO BC4, BC6, BC12 and BC26 closed stainless steel baths can be combined with JULABO circulators from the CORIO product series. When combined with these circulators they are designed for controlling the temperature of JULABO recommend liquid media.

  • Page 20: Basic Refrigeration Baths

    Preparations for operating the device Basic refrigeration baths Intended use The basic refrigeration baths can be combined with JULABO circulators. In combination with these circulators, they are intended for the temperature control of liquid media (bath fluids). Technical details for basic refrigeration baths The bracket is required for installation on the circulator.

  • Page 21: Bath Fluids

    • Always store bath fluid so that it cannot harm the environment. There is a selection of recommended bath fluids on the JULABO homepage at www.julabo.com. Do not exceed the maximum viscosity of 50 mm /s when you select your product.
  • Page 22 6x 100 ml bottles 8 940 012 12x 100 ml bottles Unsuitable bath fluids. JULABO cannot accept any liability for damage caused by the selection of an unsuitable bath fluid. Unsuitable products include bath fluids which • are highly viscous (much higher than recommended at the relevant working temperature).

  • Page 23: Temperature Control For External Connected Systems

    Preparations for operating the device Temperature control for external connected systems Danger from the incorrect use of external connected systems. Unsuitable materials may cause the failure of the system. Check the externally connected systems for the following: • Compression strength. •...

  • Page 24: Tubing

    Check tubing at regular intervals, at least once per year, for signs of material fatigue (for example cracking) The tubing must be replaced at regular intervals if they are in constant use. We recommend that you select suitable tubing on the JULABO homepage.

  • Page 25: Commissioning

    CAN connection cable to transfer data. Cold or hot device surfaces Frostbit or burns What should be observed when operating the JULABO temperature control unit? • Unit parts may develop high surface temperatures. A hot surface means it has a temperature of 60 °C / 140 °F or more.

  • Page 26: Filling

    Commissioning Filling Basic dangers. The volume of oil used as bath fluid changes with the temperature. Starting from the volume when the bath is filled (room temperature) it may increase or decrease during operation. The bath temperature rises - hot bath fluid can overflow. The bath temperature falls - the low level alarm will stop the tempering process.

  • Page 27: Excess Temperature And Low Level Safety Devices

    Commissioning Start 28. 3 • Press OK for approx. 1 second. The current bath temperature will be shown on LED temperature display and the temperature control is activated. Stop • Press OK for approx. 1 second. The temperature control is deactivated. •...
  • Page 28 Commissioning Danger from damaged safety devices Possible serious consequences for personnel and working areas. Check the safety devices at least twice per year. Excess temperature protector, IEC 61010-2-010 Turn the adjustable excess temperature protector (0…220 °C) to the cut-out point (actual temperature) using a screwdriver. The actors will be shut down on all poles, the circulator will show error message E 14, the "Alarm"...

  • Page 29: Pump Settings

    Commissioning Pump settings Risk of burns due to hot bath fluid When adjusting the pump flow, make sure that no bath fluid is spilled from the bath opening due to circulation. For internal temperature control (external pump connections closed), the adjusting lever is to be set first to reduced internal circulation (2) before the circulator is started.

  • Page 30: Setting The Timer

    Commissioning 4. Accept the set value as the desired value by pressing the key. The digits after the decimal point flash. 5. Change the value: Press the key to set a higher value. Press the key to set a lower value. Press the key briefly for single steps, press and hold the key to adjust the values quickly.

  • Page 31: Atc - Absolute Temperature Calibration

    Commissioning ATC - Absolute Temperature Calibration Principle: For ATC calibration, in steady state the bath temperature at the location of the temperature sensor (CT) is determined at the respective adjusted working temperature. This value is then set on the circulator in the menu >ATCalibration<...
  • Page 32 Commissioning values Circulator temperature 1 or 2 or 3 (actual value TT ) The actual temperature of the bath is simultaneously saved with the tt1 Ct1 “calibration value“ >Ctx< and can be indicated for control purposes. tt2 Ct2 Ct1 , Ct2 , Ct3 tt3 Ct3 Calibration temperature 1 or 2 or 3 (actual value CT ) The „calibration value“...

  • Page 33: Device Configuration

    Factory Init Switch Autostart on and off The circulator has been configured and delivered by JULABO according to N.A.M.U.R. recommendations. This means for the start mode that the unit must enter a safe operating state after a power failure (non-automatic start mode). This safe operating state is indicated by “OFF”...
  • Page 34 Commissioning Power supply The circulator is supplied with power via the refrigeration base unit (fig. a). However, circulator and refrigeration base unit can be supplied separately (fig. b). The heating capacity limit of the circulator is deactivated. Thus, more capacity is available for heating processes with separate fuse protection.
  • Page 35 Commissioning Cooling mode: It is possible to set the operation mode of the refrigeration device. Here you can switch between automatic mode, chiller always on and chiller always off. An internal automatic system controls the switching on and off of the refrigeration device for refrigerated circulators.

  • Page 36: Operation Via The Usb Or Rs232 Interface

    The CORIO CP reports to the PC after the installation of the driver with the identifier "STMicroelectronics virtual COM port" COM port in Device Manager For comfortable operation, you can use the JULABO software EasyTemp. There are also interface commands to the direct query available.
  • Page 37 Operation via the USB or RS232 interface Factory setting of the interface parameter BAUDRATE 4800 Bd PARITY even parity HANDSHAKE none Datenbits Stopbit Selection of the interface and parameter settings IntE 1. Select menu 2. Press IntE 3. Select with , confirm with In submenu the following ist adjustable:...

  • Page 38: Data Logging

    Operation via the USB or RS232 interface 10.1 Data logging Data logging It is possible to read out every second setpoint, actual value, power (in%) . dAtA To do so: 1. Stick on an empty USB stick. 2. Select menu 3.

  • Page 39: Interface Commands Via Usb Or Rs232 Interface

    Operation via the USB or RS232 interface 10.2 Interface commands via USB or RS232 interface In general, the computer (master) sends commands to the instrument (slave). The instrument sends data (including error messages) only when the computer sends a query. Statusmeldungen 00 MANUAL STOP Circulator in „OFF“...
  • Page 40 Operation via the USB or RS232 interface IN_MODE in_mode_05 Unit in stop/start condition: 0 = stop; 1 = start Special parameter version Firmware version. status Status / Error OUT-SP out_sp_00 Adjustment of the setpoint. xxx.xx out_sp_07* Set pump to factory settings 1 ... 5. out_sp_27 Adjust the pump stepless (%) * do not use for reprogramming, see out_sp_27.

  • Page 41: Error Messages / Possible Causes Of Faults

    The early warning system for low liquid level is indicating a E 40 critical liquid level. Please refill temperature control liquid. Internal error. Contact JULABO Service Department. E 60 Connection error between circulator and cooling machine E 61 The data communication between the circulator and the cooling machine is checked continuously.
  • Page 42 “Off” is displayed on the device, and it continues operation as a heating circulator only until the cause for E61 is resolved. Then, proceed as described under 1. Internal error. Contact JULABO Service Department. E 63 Internal error. Contact JULABO Service Department.
  • Page 43 Maximum compressor current exceeded. E431 Error in refrigeration system. E432 Error in refrigeration system. E433 Warning: No compressor current detected. E1431 Wrong configuration file. Contact JULABO Service Department. CFG- Error 1 Error in verification. Contact JULABO Service Department.. CFG- Error 2...
  • Page 44 USB stick or contact JULABO Service. Error 3 ProG- Error while writing or verifying occurred. Please repeat process. If it does appear again, change the USB stick or contact JULABO Service. Error 4 ProG- Update aborted. Please repeat process. If it does appear again, change the USB stick or contact JULABO Service.

  • Page 45: Emptying The Bath Tank

    Emptying the bath tank 12 Emptying the bath tank Danger of scalds from hot bath fluid or hot drain tap. Please note the following when draining the bath fluid: • Hot bath fluid: Do not drain the bath fluid when it is hot. •...

  • Page 46: Technical Data

    Technical data 13 Technical data 13.1 Technical data for circulator Circulator  CORIO Working temperature range °C 20 ... 200 Temperature stability °C ±0.02 Temperature setting Digital Temperature display Resolution °C 0.01…0.1 ATC - Absolute Temperature Calibration 3-point Temperature control PID1 Heating capacity (at 100 V) Heating capacity (at 115 V)

  • Page 47: Technical Data For Refrigeration Circulation Circulator

    Technical data 13.2 Technical data for refrigeration circulation circulator CORIO refrigeration CORIO CP-200F CORIO CP-201F circulator Working temperature range °C -20 ... 200 -20 ... 200 Temperature stability °C ±0.03 Temperature display Setting/Display resolution °C 0.01…0.1 ATC – Absolute Temperature 3-point Calibration Temperature control...
  • Page 48 Technical data Refrigeration circulator CORIO CP-300F CORIO CP-600F Working temperature range °C -30 ... 200 -35 ... 200 Temperature stability ±0.03 °C Temperature display Resolution °C 0.01…0.1 ATC – Absolute Temperature 3-point Calibration Temperature control PID1 Refrigeration capacity °C +200 +200 (Medium ethanol) 0,54...
  • Page 49 Technical data Refrigeration circulator CORIO CD-601F CORIO CD-900F Working temperature range °C -35 ... 200 -38 ... 200 Temperature stability °C ±0.03 Temperature display Resolution °C 0.01…0.1 ATC – Absolute Temperat. Calibration 3-point Temperature control PID1 Refrigeration capacity °C +200 (Medium ethanol) 0,54 0,85...
  • Page 50 Technical data Refrigeration circulator CORIO CP-1000F CORIO CP-1001F Working temperature range °C -50 ... 200 -38 ... 100 Temperature stability °C ±0.03 ±0.03 Temperature display Resolution °C 0.01…0.1 0.01…0.1 ATC – Absolute Temperat. 3-point 3-point Calibration Temperature control PID1 PID1 °C Refrigeration capacity 0.73...
  • Page 51 Technical data Safety precautions to IEC 61010-2-010: Excess temperature protection, adjustable 0°C ... 320°C Low level protection Float switch Classification to DIN 12876-1 Class III Alarm Optical and audible (permanent) Ambient conditions to IEC 61010-1: • For indoor use only. •...

  • Page 52: Refrigerant

    The CO equivalent of your system is shown on the model plate. • The operator undertakes to have maintenance, repair, service, recovery and recycling work carried out by certified personnel who have been authorized by JULABO.

  • Page 53: Materials Of Parts In Contact With The Bath Fluid

    1.4571 Clamp 1.4301 Tubing FPM / FKM 15 Accessories A wide selection of accessories is available for the following products at www.julabo.com for optimum adaption to your temperature control task. 15.1 For external connection • Bath fluids • Tubing •...

  • Page 54: For Open Baths

    Maintenance, cleaning, storage 15.2 For open baths Temperature applications for samples, preparation of samples for serology and clinical chemistry, analysis, etc. • Test tube racks • Immersion-height adjustable platforms 16 Maintenance, cleaning, storage Danger of injury during maintenance, repair and transport Danger from mains voltage.

  • Page 55: Cleaning

    Storage 16.2 Cleaning Use low surface tension water (for example soap suds) to clean the bath and the functional parts of the circulator which are immersed in it. Clean the exterior device with a cloth and low surface tension water. The circulator is designed for continuous use in normal conditions.

  • Page 56: Repair Service

    Repair service 18 Repair service Before asking for a service technician or returning a JULABO unit for repair, please contact our Technical Service Department. JULABO Technical Service Phone: +49 7823 51-66 Fax: +49 7823 51-99 Email: service.de@julabo.com If you return a unit to JULABO: •...

  • Page 57: Warranty

    To apply for this extended warranty the user must register the unit on the JULABO web site www.julabo.de, indicating the serial no. The extended warranty will apply from the date of JULABO GmbH’s original invoice. JULABO GmbH reserves the right to decide the validity of any warranty claim.

  • Page 58: Waste Disposal

    Waste disposal 19 Waste disposal 19.1 Packaging Packaging materials must be disposed of as prescribed by the current local regulations. 19.2 Unit In the European Economic Area (EEA) the disposal of waste equipment is regulated in the "Directive of the European Parliament and of the Council on Waste Electrical and Electronic Equipment (WEEE)".

  • Page 59: Ec Conformity

    EC conformity 20 EC conformity...
  • Page 60 EC conformity...
  • Page 61 EC conformity...
  • Page 62 EC conformity...
  • Page 63 EC conformity...
  • Page 64 EC conformity...
  • Page 65 EC conformity...
  • Page 66 EC conformity...
  • Page 68 JULABO GmbH Gerhard-Juchheim-Strasse 1 77960 Seelbach / Germany Tel. +49 7823 51-0 Fax +49 07823 2491 info.de@julabo.com www.julabo.com Changes without prior notification reserved. 25.03.2019...

This manual is also suitable for:

Corio cp-201fCorio cp-300fCorio cp-200fCorio cd-900fCorio cd-601fCorio cp-1000f ... Show all

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