Related Manuals for Traub TNX65/42
Summary of Contents for Traub TNX65/42
- Page 1 OPERATING INSTRUCTIONS Transport and installation Transport and Installation Instructions TNX65/42 142853 - 14.03.2022 03.22/Ru (Transport- und Aufstellanleitung) - 20057384...
- Page 2 Note on applicability Illustrations in this publication may deviate from the product supplied. Errors and omissions due to technical progress expected. A word on copyright This document is protected by copyright and was originally compiled in German. The duplication and distribution of this document or parts thereof is prohibited without prior consent of the copyright owner, and any violators will be prosecuted.
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Page 3: Table Of Contents
Pumps and tanks ..........................Connection to local extraction system by customer ................. Power supply ............................. Main circuit breaker ........................... External data transfer ........................Chip removal ............................Disposal of used operating materials ....................Observing the ground and wastewater regulations ................TNX65/42 14.03.2022... - Page 4 Installation of the tool chain and chain magazine (only with optional 120 positions) ......Install upper part of chain magazine ....................Connect the chain of the chain magazine (only with optional 120 positions) ........Install cover on milling unit with tool changer ................... TNX65/42 14.03.2022...
- Page 5 Check / correct with tool carrier 2 ....................Secure machine to the floor ......................Transport and installation of the chip conveyor ................. Setting the level switch of the chip conveyor ................... Lubricoolant unit ..........................Bar feeding mechanisms ........................Switching on the machine ......................... TNX65/42 14.03.2022...
- Page 6 Table of Contents TNX65/42 14.03.2022...
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Page 7: Safety
Safety instructions and technical details The INDEX TRAUB user documentation and, in particular, the docu- ment “Safety instructions and technical details” must be observed. The document is part of the INDEX TRAUB user documentation. -
Page 8: Information On Transport, Installation, Commissioning
Failure to follow proper procedures for transport, installation and, start-up is prone to cause accidents and may induce damages to or malfunctions of the machine for which INDEX TRAUB rejects any liability or warranty. Prior to delivery of the machine, the procedures for unloading, transporting to the installation site, installation, and start-up must be carefully planned while absolutely observing the cautions below in this document. -
Page 9: General Hazards During On-Site Transport
Transporting and lifting aids For lifting and transporting the individual units, only lifting and transporting aids having sufficient capacity and loading platform must be used. TNX65/42 14.03.2022... - Page 10 Safety TNX65/42 14.03.2022...
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Page 11: Layout And Installation Plan
Layout and installation plan The corresponding installation and layout plan must be requested before the machine is installed. Layout chart Drawing No. 478503 6900 M. 1:50 1900 M. 1:100 = Electrical connection = Operating side Example shown TNX65/42 14.03.2022... -
Page 12: Simplified Installation Plan
Layout and installation plan Simplified installation plan Illustrations show examples TNX65/42 14.03.2022... -
Page 13: General Information
If elevators are to be used, do they have sufficient capacities? Proper planning will pay off! Suitable transporting and lifting aids –Crane –Truck-mounted crane –Forklift –Transport trolley –Transport rollers –Armored rollers –Hydraulic jacks –Forklift (only for separate units). TNX65/42 14.03.2022... -
Page 14: Information On Transporting The Machine With A Truck
Information on transporting the machine with a truck To avoid heavy impact during transport, the truck should have air suspension! Dimensions (without attachments) TNX 65/42 / TNX 65/42 with milling unit Foundation length 3690 Foundation width 1400 Foundation depth TNX65/42 14.03.2022... -
Page 15: Machine Weight And Machine Dimensions
Width without work area door 2330 Height 2700 / 3461 Height during operation 2700 / 3461 (prepared for oil mist extraction) Support points* * Support points A, see Chapter “Installation and layout charts” Tool magazine with 120 positions TNX65/42 14.03.2022... -
Page 16: Space Requirements
Han de observarse las directivas y prescripciones vigentes del país de destino. Devem ser consideradas as recomendações e regulamentos do res- pectivo país. TNX65/42 14.03.2022 Upoštevati je treba direktive in predpise, ki so veljavni v posamezni državi. -
Page 17: Ambient Conditions
Connection to local extraction system by customer If a local extraction system is attached to the machine, any existing fire extinguishing system available on the machine must be adjusted accordingly. TNX65/42 14.03.2022... -
Page 18: Power Supply
The connection to the internal network (DNC) requires an RJ45 network cable. An additional connection to the external network (IoT) must be made with a separate RJ45 network cable. TNX65/42 14.03.2022... -
Page 19: Chip Removal
Therefore, the machine must be installed in a place that excludes any harm by these substances to waters or groundwater. Possible preventive measures • Place the machine inside a tight steel trough (floor trough). • Seal the floor of the factory hall. TNX65/42 14.03.2022... - Page 20 General information TNX65/42 14.03.2022...
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Page 21: Preparing To Transport A Machine Without Milling Unit
Before delivery, all machines are coated to protect them from corrosion. This corrosion protection must be renewed accordingly whenever the machine is subsequently transported again. Details on corrosion protection can be found in the documentation Notes on Operating Materials. TNX65/42 22.10.2021... -
Page 22: Attach Transport Retainers To The Machine
The transport retainers are located on the: • control console • tool carrier and opposed spindle • sliding door • workpiece handling with remnant removal device Workpiece handling with remnant removal device Transport retainers for working area door Tool carrier and opposed spindle TNX65/42 22.10.2021... -
Page 23: Attach Transport Retainers To The Control Cabinet
(The locking plate must be retained by the customer in case the machine has to be transported again). • Fit the M12 cheese head screw at the pivot point of the control cabinet. • Fit the fixing screw inside the control cabinet. TNX65/42 22.10.2021... - Page 24 Preparing to transport a machine without milling unit Ensure that the four wheels on the control cabinet have been screwed in completely. TNX65/42 22.10.2021...
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Page 25: Preparing To Transport A Machine With Milling Unit Preparing To Transport A Machine With Milling Unit
Preparing to transport a machine with milling unit Transport retainers Transport retainers must be fitted to secure the machine for transport. Position of the transport retainers Transport retainer, turret / milling unit / main and opposed spindle Transport retainer, workpiece handling TNX65/42 22.10.2021... - Page 26 Preparing to transport a machine with milling unit Transport retainer, tool changer TNX65/42 22.10.2021...
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Page 27: Remove The Tool Chain And Chain Magazine (Only With Optional 120 Positions)
Min. fork length 1000 Max. fork width Forks adjustable to a minimum distance of Disassembly • Remove the connecting bar between the chain magazine and the machine. • Remove the cover over the chain magazine. Cover Connecting bar TNX65/42 22.10.2021... -
Page 28: Remove The Cover On The Milling Unit With Tool Changer
Remove the cover on the milling unit with tool changer Disconnect the cables from the cover to the machine. Unscrew the cover of the milling unit with tool changer at the five retaining points and remove it. Cover Cover TNX65/42 22.10.2021... -
Page 29: Separate The Chain Of The Chain Magazine (Only With Optional 120 Positions)
• Remove the circlip from each connecting pin and take out the front bearing. Push the connecting pins through and remove them with the rear bearing. 4. Take out Connecting pin bearing 2. Take out bearing 1. Remove circlip 3. Push connecting pin through TNX65/42 22.10.2021... -
Page 30: Remove Upper Part Of Chain Magazine
A suitable fork lift truck can also be used instead of a crane. In this case, two brackets must be screwed onto the M12 threads provided for this pur- pose (the brackets Art. No. 095662 are available on loan from TRAUB). • Take out the six screws on each side of the chain magazine. -
Page 31: Transporting The Machine
• The central lubrication system is filled, the hydraulic and cooling units are empty. Ensure that the four wheels on the control cabinet have been screwed in completely. • Machine components and accessories mounted on pallets and secured TNX65/42 10.2016... -
Page 32: Transport By Crane (Min. Load Capacity 12 T)
The machine must not be lifted via the control cabinet! View of the machine in transport condition Retaining plate Remove handle Plank Carriage bolts M16x260 with nut Plate for attaching the hydraulic jack Wheels on control cabinet raised TNX65/42 10.2016... -
Page 33: Set Of Hoisting Gear And Fittings
Transporting the machine Set of hoisting gear and fittings The complete set of hoisting gear and fittings (Article No. 083435) is available from TRAUB on loan and must be returned completely and without delay after use. Suspension points, front view Cross-arm assy., load capacity 15 t... -
Page 34: Tnx 65/42 Centers Of Gravity (Machine With Control Cabinet)
Centre of gravity Version Tool carrier Overall weight top left bottom right 9.760 t -222 top right bottom left 1 top left 8.326 t 467.5 -233 2 bottom right top left bottom right 9.041 t -255 bottom left TNX65/42 10.2016... -
Page 35: Transport By Fork Lift Truck
When setting down the machine, ensure that the fork arms are not inclined, other- wise the planks may break. To prevent damage to the machine, the rear wheel must be re- moved from the control cabinet before transporting it. TNX65/42 10.2016... -
Page 36: Transport By Truck
The load must be secured so that it cannot slip. Measures to prevent the load slipping • Non-slip rubber mat between loading surface and machine. • The machine base must be diagonally lashed to the loading surface with suitable lashing straps / chains. TNX65/42 10.2016... -
Page 37: Installing The Machine
• Lift the machine by crane and secure it with suitable supports. • Unscrew the wooden planks. Ensure that the four wheels on the control cabinet have been screwed in completely. • Lift the machine (remove the supports) and slowly lower it onto the feet. TNX65/42 22.10.2021... -
Page 38: Positioning And Installing The Machine With Transport Rollers
Each hydraulic jack must be able to support a full load of 10 t. Three rollers are required for transport, including one steerable roller. The rollers must be dimensioned for loads of up to 12 t. The rollers must always be positioned parallel to the material being hoisted. Transport diagram TNX65/42 22.10.2021... -
Page 39: Lifting The Machine With Hydraulic Jacks
• The distance from the floor must equal 70 mm at all four installation points. • Adjust the four outer feet and align the machine with the aid of the spirit level. • Secure the adjusting screws of the feet with the locknuts. TNX65/42 22.10.2021... -
Page 40: Set Up Control Cabinet On Wheels
(The locking plate must be retained by the customer in case the machine has to be transported again.) • Unscrew the M12 cheese head screw at the turning point of the control cabinet. • Take out the fixing screw in the control cabinet. TNX65/42 22.10.2021... -
Page 41: Aligning The Wheels On The Control Cabinet
Ensure that the wheels are at right angles to the pivot point and secure the wheels with locknuts. Wheels Machine • The control cabinet can now be swivelled to the rear. Indicator lamp Connect the indicator lamp on the machine if removed for transport. TNX65/42 22.10.2021... -
Page 42: Remove Transport Retainers From The Machine
• workpiece handling with remnant removal device • tool carrier and opposed spindle Transport retainers • Working area door • Workpiece handling with remnant removal device Workpiece handling with remnant removal device Transport retainers for working area door TNX65/42 22.10.2021... -
Page 43: Transport Retainer For Turret (Tool Carrier / Main Spindle And Opposed Spindle / Milling Unit)
Transport retainer for turret (tool carrier / main spindle and opposed spindle / milling unit) Transport retainer for turret / main spindle and opposed spindle Transport retainer for turret / milling unit / main spindle and opposed spindle TNX65/42 22.10.2021... - Page 44 Installing the machine Transport retainer for workpiece handling TNX65/42 22.10.2021...
- Page 45 Installing the machine Transport retainer for tool changer if necessary TNX65/42 22.10.2021...
- Page 46 Installing the machine TNX65/42 22.10.2021...
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Page 47: Installation Of The Milling Unit Components
A suitable fork lift truck can also be used instead of a crane. In this case, two brackets must be screwed onto the M12 threads provided for this pur- pose (the brackets Art. No. 095662 are available on loan from TRAUB). Requirements to be met by a fork lift truck Min. - Page 48 Installation of the milling unit components • Secure the chain magazine on both sides with the six screws provided. TNX65/42 10.2016...
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Page 49: Connect The Chain Of The Chain Magazine (Only With Optional 120 Positions)
The tool chain must be secured at the separating points by suitable means so it cannot fall down. Two openings are provided in the tool magazine for fitting the connecting pins of the chain links. Openings for fitting the con- necting pins of the chain links TNX65/42 10.2016... - Page 50 • Push through the connecting pin with bearing and fit the bearing on the opposite side. • Attach the circlip to the connecting pin. 1. Push through connecting pin with bearing Connecting pin 2. Insert bearing 3. Attach circlip TNX65/42 10.2016...
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Page 51: Install Cover On Milling Unit With Tool Changer
Installation of the milling unit components Install cover on milling unit with tool changer Attach the cover of the milling unit with tool changer and secure it at the five fixing points. Reconnect the cables to the machine cover. Cover Cover TNX65/42 10.2016... - Page 52 Installation of the milling unit components • Position the cover on the chain magazine with suitable aids and secure it. • Refit the connecting bar. Cover Connecting bar TNX65/42 10.2016...
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Page 53: Fuels
Designation Initial start-up [liters] Factory-filled by Central lubrication TRAUB Hydraulic system Lubricoolant unit Note the corresponding manufacturer's To be provided by the documentation customer See chapter Pneumatic connection Compressed air Bar loading magazine Note the corresponding manufacturer's documentation TNX65/42 10.2016... - Page 54 Fuels TNX65/42 10.2016...
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Page 55: Pneumatic Connection
The values can be read off on pressure gauges to check normal functioning. Air consumption The air consumption depends on the machine's equipment configuration and cycle time. A value of 200 - 300 Nl/min (without window clearing blower) is assumed on average for a standard machine. TNX65/42 10.2016... - Page 56 Pneumatic connection TNX65/42 10.2016...
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Page 57: Electrical Connection
See the order confirmation for the precise electrical requirements. The electrical documentation supplied is definitive and binding. They must be available to INDEX TRAUB's customer service at any time. The machine must be connected to the electrical supply network via the main switch (multi-wire cable). - Page 58 Electrical connection TNX65/42 14.03.2022...
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Page 59: Alignment, Component Installation And Commissioning
Precision adjustment of the machine is carried out with the aid of a fixture inserted in the turret on tool carrier 2. Spirit levels with an accuracy of 0.02 mm/m are placed on this fixture in Z and X directions in order to check the machine’s position and torsion. TNX65/42 10.2016... -
Page 60: Check / Correct With Tool Carrier 2
• Secure the adjusting screws of the feet with the locknuts. Switch off the control system, disconnect the machine from the power supply and secure it so that it cannot be reactivated. TNX65/42 10.2016... -
Page 61: Secure Machine To The Floor
(Article No. 318181) in the hole. The machine is an- chored to the foundations by tightening down the hex bolt with the specified torque (approx. 80 Nm). Bottom box 469193 Bracket 318181 Dowel pin 687403 Ring TNX65/42 10.2016... -
Page 62: Transport And Installation Of The Chip Conveyor
Note the User Manual (parameter list) provided by the manufacturer. Bar feeding mechanisms Note the corresponding manufacturer's documentation The bar feeding mechanisms and other accessories must be mounted, aligned and secured to the floor as directed by the respective manufacturers. TNX65/42 10.2016... -
Page 63: Switching On The Machine
• Switch drives ON. • Open and close working area door Operability of the door switches must be checked by opening and closing the working area door. Operation of the machine cannot be commenced until the safety facilities have responded. TNX65/42 10.2016... - Page 64 Alignment, component installation and commissioning TNX65/42 10.2016...
- Page 66 INDEX-Werke GmbH & Co. KG Hahn & Tessky Plochinger Straße 92 D-73730 Esslingen Fon +49 711 3191-0 Fax +49 711 3191-587 info@index-werke.de www.index-werke.de...
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