Related Manuals for Traub TNL20
Summary of Contents for Traub TNL20
- Page 1 OPERATING INSTRUCTIONS Transport and installation Transport, Installation, Commissioning TNL20 DTE022EN - 02.08.2022 08.22/Ru (Transport, Aufstellung, Inbetriebnahme) - 20059252...
- Page 2 Note on applicability Illustrations in this publication may deviate from the product supplied. Errors and omissions due to technical progress expected. A word on copyright This document is protected by copyright and was originally compiled in German. The duplication and distribution of this document or parts thereof is prohibited without prior consent of the copyright owner, and any violators will be prosecuted.
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Page 3: Table Of Contents
Transporting and lifting aids ......................Installation plan Installation plan ....................................................11 11 Installation plan TNL20, simplified ..................... Installation plan TNL20 with iXcenter, simplified ................General General .......................................................... Preparations ............................Suitable transporting and lifting aids ....................Information for transporting the machine .................. - Page 4 Removing the transport locks and drip pan from the machine ............Indicator lamp ........................... Operating material ..........................TNL20 with iXcenter (optional) ......................Connecting the machine to central extraction system ..............Shutoff damper for fire protection ....................Installing configuration levels and additional equipment Installing configuration levels and additional equipment ............
- Page 5 Operating material ..................................................Overview of operating materials ....................... Pneumatic connection Pneumatic connection ................................................ Provision of compressed air ......................Air consumption ..........................Switching on the machine Switching on the machine ............................................Transport and installation TNL20 DTE022EN - 02.08.2022...
- Page 6 Table of Contents Transport and installation TNL20 DTE022EN - 02.08.2022...
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Page 7: Safety
Failure to observe this information may result in dam- age to or malfunction of the machine or its components. Safety instructions and technical specifications The INDEX TRAUB user documentation and, in particular, the doc- ument “Safety Instructions and Technical Specifications” must be observed. -
Page 8: Information On Transport, Installation, Commissioning
Failure to follow proper procedures for transport, installation and, start-up is prone to cause accidents and may induce damages to or malfunctions of the machine for which INDEX TRAUB rejects any liability or warranty. Prior to delivery of the machine, the procedures for unloading, transporting to the installation site, installation, and start-up must be carefully planned while absolutely observing the cautions below in this document. -
Page 9: General Hazards During On-Site Transport
Transporting and lifting aids For lifting and transporting the individual units, only lifting and transporting aids having sufficient capacity and loading platform must be used. Transport and installation TNL20 DTE022EN - 14.03.2022... - Page 10 Safety Transport and installation TNL20 DTE022EN - 14.03.2022...
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Page 11: Installation Plan
Installation plan Installation plan TNL20, simplified The corresponding installation and layout plan must be requested before the machine is installed. Example shown 10011013135 Transport and installation TNL20 DTE022EN - 14.03.2022... -
Page 12: Installation Plan Tnl20 With Ixcenter, Simplified
Installation plan Installation plan TNL20 with iXcenter, simplified Example shown 10011014149 Transport and installation TNL20 DTE022EN - 14.03.2022... -
Page 13: General General
If elevators are to be used, do they have sufficient capacities? Proper planning will pay off! Suitable transporting and lifting aids –Forklift –Transport trolley –Transport rollers –Armored rollers –Hydraulic jacks –Forklift truck (only for separate units). Transport and installation TNL20 DTE022EN - 14.03.2022... -
Page 14: Information For Transporting The Machine
Shipping of the machines to countries with extreme climatic condi- tions is carried out by specialized logistics companies. Information on transporting the machine with a truck To avoid heavy impact during transport, the truck should have air suspension! Transport and installation TNL20 DTE022EN - 14.03.2022... -
Page 15: Machine Weight And Machine Dimensions
General Machine weight and machine dimensions The weight specifications refer only to the basic machine, i.e., with- out chip conveyor, cooling lubricant tank, and workpieces. Dimensions and weights TNL20 Length - Basic machine 2280 - with workpiece removal unit (optional) -
Page 16: Space Requirements
Deben cumplirse las prescripciones y las directivas vigentes en el país de utilización. Têm que ser consideradas as diretrizes e prescrições aplicáveis do respectivo país. Transport and installation Upoštevati je treba direktive in predpise, ki so veljavni v posamezni TNL20 državi. DTE022EN - 14.03.2022... -
Page 17: Ambient Conditions
Connection to local extraction system by customer If a local extraction system is attached to the machine, any existing fire extinguishing system available on the machine must be adjusted accordingly. Transport and installation TNL20 DTE022EN - 14.03.2022... -
Page 18: Power Supply
The connection to the internal network (DNC) requires an RJ45 network cable. An additional connection to the external network (IoT) must be made with a separate RJ45 network cable. Transport and installation TNL20 DTE022EN - 14.03.2022... -
Page 19: Chip Removal
Therefore, the machine must be installed in a place that excludes any harm by these substances to waters or groundwater. Possible preventive measures • Place the machine inside a tight steel trough (floor trough). • Seal the floor of the factory hall. Transport and installation TNL20 DTE022EN - 14.03.2022... - Page 20 General Transport and installation TNL20 DTE022EN - 14.03.2022...
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Page 21: Preparing The Machine For Transport Preparing The Machine For Transport
Upper tool carrier 75.5 with B axis + 182.0 20.0 any station 0° Lower tool carrier 93.0 + 390.0 20.0 any station Front working + 300.0 attachment 33.7 Station 3 Workpiece removal + 421.0 Transport and installation TNL20 DTE022DE - 02.08.2022... -
Page 22: Seal Disconnected Hose Lines Or Pipelines
Before delivery, all machines are provided with corrosion protection. For every further transport, the corresponding corrosion protection must be renewed. Details on corrosion protection can be found in the documentation Notes on Operating Materials. Transport and installation TNL20 DTE022DE - 02.08.2022... -
Page 23: Fit Transport Locks And Drip Pan
Bracket - bottom 12074364 Bracket Drip pan 11095538 Transport locks, complete • Drawing No. 11093453 12007236 Bracket 12036538 iXcenter (optional) 12036622 Adjustable foot 2x 12036537 - Bracket 2x 12036623 - Screw spindle 2x Transport and installation TNL20 DTE022DE - 02.08.2022... -
Page 24: Transport Lock - Main Spindle
Preparing the machine for transport Transport lock – main spindle Sliding headstock operation Transport lock, P/N 11096597 Sliding/fixed headstock operation Transport and installation TNL20 DTE022DE - 02.08.2022... -
Page 25: Transport Lock - Lower Tool Carrier, Front Working Attachment, And Counter Spindle
(incl. 2x blanking plugs for tool mounting) Transport lock, P/N 11096850 Blanking plugs 2x Removing the transport lock, P/N 11096850 During removal, all screws of the transport lock must be removed. Transport and installation TNL20 DTE022DE - 02.08.2022... -
Page 26: Transport Lock - Upper Tool Carrier
Preparing the machine for transport Transport lock – upper tool carrier Transport lock, P/N 11096849 Transport and installation TNL20 DTE022DE - 02.08.2022... -
Page 27: Transport Lock - Workpiece Removal Unit
Preparing the machine for transport Transport lock – workpiece removal unit Transport lock, P/N 12030639 Transport and installation TNL20 DTE022DE - 02.08.2022... -
Page 28: Transport Locks - Operating Panel
• Attach the bracket for axial transport securing of the control panel to the existing threaded pins using suitable flange nuts. Transport lock, P/N 12007235 • Secure the operating panel against rotation by locking the clamping lever. Transport and installation TNL20 DTE022DE - 02.08.2022... -
Page 29: Transport Locks - Work Area Door
Preparing the machine for transport Transport locks – work area door Transport lock, top P/N 12067586 Transport lock, bottom P/N 12074364 Transport and installation TNL20 DTE022DE - 02.08.2022... -
Page 30: Transport Lock - Ixcenter (Optional)
Transport lock – iXcenter (optional) • Move iXcenter to the required transport position and secure it with the locking pin. • Affix the transport bracket (P/N 12007236) above the locking pin. Transport lock P/N 12007236 Transport and installation TNL20 DTE022DE - 02.08.2022... - Page 31 Preparing the machine for transport • Attach the transport strip (P/N 12036538) Transport lock P/N 12036538 Transport and installation TNL20 DTE022DE - 02.08.2022...
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Page 32: Attaching The Drip Pan
Preparing the machine for transport Attaching the drip pan Fasten the drip pan to the underside of the machine with screws. The drip pan can be mounted on the eyebolt for installation/detachment. Drip pan, P/N 11095538 Transport and installation TNL20 DTE022DE - 02.08.2022... -
Page 33: Transporting The Machine Transporting The Machine
Packaging of the machine, the machine components and accessories • Machine incl. control cabinet mounted on planks. (The adjusting screws must be removed first) For the TNL20 with the iXcenter option, 2 transport feet (P/N 12036622) need to be fitted in addition. Illustrations show examples Wooden plank approx. -
Page 34: Machine Center Of Gravity (S)
Transporting the machine Machine center of gravity (S) Basic machine TNL20 Center of gravity S* TNL20-9 TNL20-9B TNL20-11 1105 1130 1020 * Values may vary slightly Transport and installation TNL20 DTE022DE - 24.06.2021... -
Page 35: Tnl20 With Ixcenter
Transporting the machine Machine center of gravity (S) TNL20 with iXcenter Center of gravity S* TNL20-9 TNL20-9B TNL20-11 1173 1197 1002 * Values may vary slightly Transport and installation TNL20 DTE022DE - 24.06.2021... -
Page 36: Machine Ready For Shipping
Machine ready for shipping Machine mounted on wooden planks and covered with plastic sheeting. The machine weights and dimensions refer exclusively to the basic machine (without chip conveyor, feed unit, fire protection, fan). Dimensions and weights TNL20 Length approx. - Basic machine 2970... -
Page 37: Openings For Inserting The Fork Arms Of The Fork Lift Truck
5300 - 6300 (depending on the machine configuration) Min. fork length 1400 Center of gravity of the load — Max. width of forks Max. height of forks Openings for inserting the fork arms Transport and installation TNL20 DTE022DE - 24.06.2021... -
Page 38: Transporting The Machine By Truck
To avoid heavy impact during transport, the truck should have air suspension! Example of transporting on a truck loading platform Transport the machine with the control cabinet side on the left (in the direction of travel) (see illustration). Example shown Tensioning strap Tensioning strap Transport and installation TNL20 DTE022DE - 24.06.2021... -
Page 39: Loading Guard
The wooden planks should not rest on the loading platform in the middle. If the wooden planks sag in the middle and rest on the loading platform, nonslip rubber mats must also be fitted there. TNL20-9 / TNL20-11 Illustrations show examples Wooden plank approx. 2000 mm long Truck loading platform... - Page 40 Transporting the machine TNL20 with iXcenter (optional) Illustrations show examples Wooden plank approx. 2300 mm long Truck loading platform 4 (or 6) non-slip rubber mats, 9 mm thick Transport and installation TNL20 DTE022DE - 24.06.2021...
- Page 41 The machine must be diagonally lashed to the loading platform with suit- able straps. For this purpose, 6 rotatable load brackets are to be screwed into the (M24) thread intended for them on the machine base. Illustrations show examples Transport and installation TNL20 DTE022DE - 24.06.2021...
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Page 42: Unloading And Transporting The Machine By Forklift
• Next, screw the 4 adjusting screws (1) back in and lightly counter them with the hex head lock nut (2) (the adjusting screws can be found in the accesso- ries in the chip conveyor or the chip pan). Transport and installation TNL20 DTE022DE - 24.06.2021... - Page 43 Transporting the machine For the TNL20 with iXcenter extension, the 2 transport feet (trans- port locks) need to be removed. Remove the tool transport lock P/N 12036622 Transport and installation TNL20 DTE022DE - 24.06.2021...
- Page 44 • Lower the machine slowly and evenly onto the footplates (3). • Unscrew the hexagon lock nuts (2) from the adjusting screws (1). See "Installation of the machine" for further information. Transport and installation TNL20 DTE022DE - 24.06.2021...
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Page 45: Transporting With Transport Rollers
This applies in particular to transporting on irregular or soft grounds such as industrial parquet floors or rubber or PVC-based floor covers. To transport the machine, 3 transport rollers are required, one of which must be steerable. Transport and installation TNL20 DTE022DE - 24.06.2021... -
Page 46: Technical Requirements - Transport Rollers
Set the machine down onto the adjusting screws (the transport supports must fit under the machine for mounting). The adjusting screws can be found in the accessories in the chip conveyor or the chip pan. Transport and installation TNL20 DTE022DE - 24.06.2021... -
Page 47: Mounting Transport Support
• Attach the transport support with its screws to front right side of the ma- chine. The transport support is fitted with a profile on its underside for form fitting with the rotary plate of the steering roller. Transport and installation TNL20 DTE022DE - 24.06.2021... - Page 48 2 or 4 hydraulic jacks are needed to lift the machine. • Apply the hydraulic jacks in the area of the adjusting screws because the machine base is reinforced there. • Lift the machine with the hydraulic jacks. Transport and installation TNL20 DTE022DE - 24.06.2021...
- Page 49 Carefully let the machine down onto the transport rollers and ensure that the transport support has a form fit with the rotary plate at the center. • Remove the hydraulic jacks. Transport and installation TNL20 DTE022DE - 24.06.2021...
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Page 50: Transporting Machine To Installation Site
If using 2 hydraulic jacks, repeat the process on the side of the ma- chine with the rigid transport rollers. • Unscrew the hexagon lock nuts (2) from the adjusting screws (1). • Detach transport supports and keep them for any later transport. Transport and installation TNL20 DTE022DE - 24.06.2021... -
Page 51: Installation Of The Machine Installation Of The Machine
A, B, and C. The machine must be adjusted exactly to 1150 mm main spin- dle height so that the chip conveyor can be inserted. The maxi- mum permissible deviation is 0.5 mm per 1000 mm Transport and installation TNL20 DTE022DE - 24.06.2021... - Page 52 Follow the documentation of the manufacturer of the mortar cartridge. • After the mortar cartridge curing time specified by the manufacturer, secure the machine to the threaded rods using the hex nuts and washers. Tightening torque max. 80 Nm. Transport and installation TNL20 DTE022DE - 24.06.2021...
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Page 53: Removing The Transport Locks And Drip Pan From The Machine
(e.g., when transporting the machine again or for decommissioning). Indicator lamp Connect the indicator lamp to the control cabinet if it has been removed during transport. Operating material For operating material, see Chapter “Operating material“. Transport and installation TNL20 DTE022DE - 24.06.2021... -
Page 54: Tnl20 With Ixcenter (Optional)
Installation of the machine TNL20 with iXcenter (optional) • Position the iXcenter as required and place it on the floor with the 2 locking feet. Transport and installation TNL20 DTE022DE - 24.06.2021... -
Page 55: Connecting The Machine To Central Extraction System
Mechanical preparation for central and decentralized extraction system without a shutoff damper / without a fire extinguishing system Mechanical preparation for central and decentralized extraction system with a shutoff damper / with a fire extinguishing system Transport and installation TNL20 DTE022DE - 24.06.2021... - Page 56 Installation of the machine Attachment of decentralized extraction system without fire extinguishing sys- Attachment of decentralized extraction system with fire extinguishing system / shutoff damper Transport and installation TNL20 DTE022DE - 24.06.2021...
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Page 57: Installing Configuration Levels And Additional Equipment Installing Configuration Levels And Additional Equipment
• Lift the chip conveyor at the 4 adjustable feet (approx. 35 mm) until the circumferential gasket strip presses against the machine base. • Remove the blanking plugs from the hose lines and connect the hose lines. • Connect the cooling lubricant pumps to the power supply. Transport and installation TNL20 DTE022DE - 24.06.2021... -
Page 58: For Custom Applications On The Left
• The chip conveyor can be moved by up to 600 mm to the left (by 560 mm for configuration level "Workpiece removal through the counter spindle"). • Fit the cover and spacer plate (a) from above. Example shown Transport and installation TNL20 DTE022DE - 24.06.2021... - Page 59 Installing configuration levels and additional equipment Sealing between chip conveyor and machine Transport and installation TNL20 DTE022DE - 24.06.2021...
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Page 60: Fitting Of The Chip Pan (Optional)
• Push the chip pan in all the way. • Adjust the feet by the same amount until the gap between the machine and chip pan is 2 mm all the way round Transport and installation TNL20 DTE022DE - 24.06.2021... -
Page 61: Splash Guard Plate On The Chip Conveyor/Chip Pan
Installing configuration levels and additional equipment Splash guard plate on the chip conveyor/chip pan Mount the splash guard plate between the chip conveyor/chip pan and the inside of the machine. Example shown Splash guard plate Transport and installation TNL20 DTE022DE - 24.06.2021... -
Page 62: Installing The Cooling Lubricant System
• Connect the hose of the lifting pump of the chip conveyor. • Electrical connection of the cooling lubricant system Example shown Hose from lifting pump for chip conveyor Connection kits Transport and installation TNL20 DTE022DE - 24.06.2021... -
Page 63: Workpiece Removal Through Counter Spindle
• Detach the cover from the side of the machine. • Position the workpiece removal unit through the counter spindle at the machine as in the installation plan, align it and screw it onto the machine at angle (a). Transport and installation TNL20 DTE022DE - 24.06.2021... - Page 64 "Workpiece discharge through the counter spindle" ). The two front adjustable feet of the finished part chute can be removed for a short time to fit and remove the chip conveyor / chip pan (for cleaning work, for example). Transport and installation TNL20 DTE022DE - 24.06.2021...
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Page 65: Electrical Connection Electrical Connection
See the order confirmation for the precise electrical requirements. The electrical documentation supplied is definitive and binding. They must be available to INDEX TRAUB's customer service at any time. The machine must be connected to the electrical supply network via the main switch (multi-wire cable). - Page 66 Electrical connection Transport and installation TNL20 DTE022EN - 14.03.2022...
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Page 67: Operating Material
Prefilled by the machine Central lubrication manufacturer at the factory Prefilled by the machine 5.5 - 7.5 Cooling (spindle) manufacturer at the factory To be provided by the See Chapter “Pneumatic connection” Compressed air customer Transport and installation TNL20 DTE022DE - 24.06.2021... - Page 68 Operating material Transport and installation TNL20 DTE022DE - 24.06.2021...
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Page 69: Pneumatic Connection Pneumatic Connection
Pressure gauges are available to check normal functionality. Air consumption The air consumption is influenced by the machine configuration and cycle time. On average, approx. 300 Nl/min is set for a standard machine. Transport and installation TNL20 DTE022DE - 24.06.2021... - Page 70 Pneumatic connection Transport and installation TNL20 DTE022DE - 24.06.2021...
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Page 71: Switching On The Machine Switching On The Machine
The functionality of the door switches must be checked by open- ing and closing the work area door. Only if the safety devices respond, the machine can be started. • Switch on the drives. Transport and installation TNL20 DTE022DE - 24.06.2021... - Page 72 Switching on the machine Transport and installation TNL20 DTE022DE - 24.06.2021...
- Page 74 INDEX-Werke GmbH & Co. KG Hahn & Tessky Plochinger Straße 92 D-73730 Esslingen +49 711 3191-0 +49 711 3191-587 info@index-werke.de www.index-werke.de...
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