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Traub TNA400.2 Operating Instructions Manual

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OPERATING INSTRUCTIONS
Maintenance Instructions
Maintenance Instructions
TNA400.2
DTE063EN - 26.10.2022
2022-11-10/Ru/Wartungsanleitung/20243171

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  • Page 1 OPERATING INSTRUCTIONS Maintenance Instructions Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022 2022-11-10/Ru/Wartungsanleitung/20243171...
  • Page 2 Disclaimer The illustrations in this documents may deviate from the delivered product. We reserve the right to make changes due to errors or based on technical advances. A Word on Copyright This document is proprietary and was originally written in German. Its reproduction and distribution in whole or in individual parts without permission of the copyright owner is prohibited and will be prosecuted under criminal or civil law.

  • Page 3: Table Of Contents

    CL160 - Checking the guidance and support elements as well as the slidable lattice grate of the telescopic cover ....................................44 CL500 - Perform data backup..........................45 CL520 - Check control cabinet..........................46 CL540 - Check cable and hose clamps for tight seating..................47 Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 4 IL020 - Replace the pressure accumulator......................82 Service Interval - 8 Years............................85 Maintenance Summary - 8 Years...........................86 JL005 - Note on replacing the window pane or removing the design pane............87 JL020 - Replace the window pane........................90 Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 5: Preface

    Do not clean the machine with a pressure washer. Cleaning with a pressure washer results in strong corrosion. Furthermore, bearings may be degreased and seals may become leaking, which can lead to safety problems. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 6: Safety Instructions

    The guidelines and regulations applicable in the country of use must be followed. Safety Instructions Safety Instructions and Technical Details The user documentation and, in particular, the document “Safety Instructions and Technical Details” must be observed. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 7 When working on climbing aids at great heights, e.g. on the control cabinet, these must always be secured or fastened (depending on the machine, eyelets are also provided for this purpose). Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 8 (accumulator drain valve / manual slide valve). Test run or functional test After all maintenance work and work on electrical assemblies, a test run or functional test must be performed. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 9: Service Interval - Care Activities

    Service Interval - Care activities Service Interval - Care activities Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 10: Maintenance Summary - Care Activities

    AL120 - Check cooling lubricant (visual inspection) AL130 - Check work area light (visual inspection) AL210 - Check hydraulic shock absorbers and rubber pads on the telescopic plates AL265 - Clean the chip conveyor Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 11: Al015 - Check The Work Area Door And Window Pane

    To clean the door panels evenly, be sure to reinstall the wipers after their removal aligned in parallel and ensure that they snugly contact the work area door. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 12 If the work area door can be moved only with effort, determine the cause. Possible causes are defective or improperly adjusted wipers, chips on the guide bar or the guide rollers of the work area door. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 13: Al023 - Check Hydraulic System (Visual Inspection)

    For all work in connection with operating materials, the information in the data sheets of the respective manufacturers and the information in the document Notes on Operating Materials must be observed. Example: Hydraulic unit TNA400.2 TNA500.2 Filler neck (hydraulic fluid) Fill level indicator...
  • Page 14 70-80 bar. 4. Check supply and fluid lines (damage and leakage). Supply and fluid lines must be checked for damage. Pre-damage such as kinks or abrasions should be logged and replacement should be initiated. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 15: Al027 - Replace The Breathing Filter At The Filler Neck Of The Hydraulic Fluid Tank

    Use only the original filters according to the spare or wear parts list. Only filters with retained particle sizes described in the fluid plans must be used. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 16 Maintenance Summary - Care activities Procedure Example: Filling and breathing filters of hydraulic and lubrication systems (by ARGO-HYTOS GmbH) Replace breathing filter. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 17: Al043 - Check Pneumatic System (Visual Inspection)

    Check system pressure and sealing air settings. Check supply and fluid lines. Drain condensate (not applicable to auto-drain). Example: Pneumatic maintenance unit TNA400.2 TNA500.2 (by FESTO) Due to different requirements and/or specifications of the respective manufacturers, be sure to review the respective manufacturer's...
  • Page 18 2. Check supply and fluid lines (damage and leakage). Supply and fluid lines must be checked for damage. Pre-damage such as kinks or abrasions should be logged and replacement should be initiated. 3. Drain condensate (not applicable to auto-drain). Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 19 Unscrew filter bowl Y from filter base X and remove activated carbon filter cartridge 2. Check sealing rings and O-rings (1 + 3) , replace if necessary. Reinstall all parts in reverse order. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 20 (4). Unscrew filter bowl (1) from filter base body and remove filter cartridge (3) , check, and replace if necessary. Check O-ring (5) , replace if necessary. Reinstall all parts in reverse order. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 21: Al055 - Check The Lubrication System (Visual Inspection)

    Due to different requirements and/or specifications of the respective manufacturers, be sure to review the respective manufacturer's documentation! Example: Lubrication system TNA400.2 TNA500.2 (by BIJUR DELIMON Sure Fire II) The following components must be checked on the lubrication system (Z): a) Filler neck b) Pressure gauge for system pressure (>20 bar)

  • Page 22: Al070 - Check Filter On Air Conditioner Cooling Fan

    Otherwise the machine is at risk of sustaining serious damage due to overheating. Requirement A sufficient number of filters must be available. Procedure 1. Remove cover frame. 2. Check filter. 3. Reinstall all covers. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 23: Al080 - Clean And Lubricate Clamping Device

    When cleaning with cotton waste, fibers or thread can get loose causing safety problems. Procedure Sharp contours on the clamping device Cuts Caution Use personal protective equipment (e.g., protective gloves) Clean clamping devices Alternatively, the following procedure can be used! Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 24 Maintenance Summary - Care activities If necessary, unmount clamping devices for cleaning (follow manufacturer’s instructions). 2. Lubricate clamping devices according to manufacturer’s instructions. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 25: Al090 - Check Electrical Lines (Visual Inspection)

    5. Electrical leads for the pedal switches. 6. Check electrical lines of the working area light. 7. Check electrical line to sub-panel / handheld control unit (option). 8. Check electrical lines to other optional attachments. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 26: Al095 - Visual Inspection Of All Fluid Lines And Electrical Cables

    Replaced fluid lines must be tightened to the torque specified by the manufacturer. Procedure 1. Visual inspection of all fluid lines. 2. Visual inspection of all electrical cables. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 27: Al100 - Clean Cooling Lubricant Outlet On Clamping Cylinder

    1. Disassemble the machine enclosure in the area ofthe spindles. 2. If necessary, remove the acrylic glass cover on the cooling lubricant collection bin. Example: Cooling lubricant outlet TNA400.2 TNA500.2 Clean cooling lubricant collection bin. Check that the cooling lubricant outlet X is free of chips or other debris.

  • Page 28: Al120 - Check Cooling Lubricant (Visual Inspection)

    Remove a cover (e.g. at the filter basket) on the chip pan or the chip conveyor. 2. Visual and olfactory inspection of the cooling lubricant. 3. Check cooling lubricant emulsion. See document Notes on Operating Materials Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 29 Maintenance Summary - Care activities 4. Check fluid lines. Fluid lines must be checked for damage. Pre-damage such as kinks or abrasions should be logged and replacement should be initiated. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 30: Al130 - Check Work Area Light (Visual Inspection)

    Example: Work area light (photo: Herbert Waldmann GmbH & Co. KG) Check all lamps (visual inspection). Check lamp protective glass for damage. If cooling lubricant has already penetrated into the work area light, the lamp must be repaired. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 31: Al210 - Check Hydraulic Shock Absorbers And Rubber Pads On The Telescopic Plates

    Rubber pad Example: View of the telescope on the counter spindle side (viewing from the drive area) The hydraulic shock absorbers and rubber pads can be ordered directly from INDEX or from a representative. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 32 (+/-) to adjust the damping of the cylinder. Be sure to follow the manufacturer's documentation for this! Example: Pads Check rubber pads on the telescopic plates (visual inspection). If the rubber pads are worn, they must be replaced immediately. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 33: Al265 - Clean The Chip Conveyor

    3. Check the wipers at the discharge chute and the inlet port. 4. Visual inspection of brush-off device (option). Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 34 Maintenance Summary - Care activities Example: TNA400.2 TNA500.2 with chip conveyor Clean strainer basket and magnetic filter plates (option). 6. Remove and clean pre-filters (option) on the cooling lubricant pump. If the supply of cooling lubricant is insufficient, the strainer basket on the cooling lubricant pump must be cleaned.

  • Page 35: Service Interval - 2.000 Operating Hours

    Service Interval - 2.000 Operating hours Service Interval - 2.000 Operating hours Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 36: Maintenance Summary - 2.000 Operating Hours

    - Checking the guidance and support elements as well as the slidable lattice grate of the telescopic cover CL500 - Perform data backup CL520 - Check control cabinet CL540 - Check cable and hose clamps for tight seating Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 37: Cl010 - Check Maintenance Logs Of Servicing Activities

    Similarly, the logs can be used for determining the cause of malfunctions due to incorrect or inadequate maintenance activities carried out. Procedure 1. Check maintenance or inspection logs. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 38: Cl020 - Clean And Check Wipers And Guide Rails Of The Work Area Door

    Requirement Example: Chip hook and chip brush Use appropriate tools to remove coarse chips, chip nests and other debris. Procedure Example: 1 Removing chip nest using appropriate tools (e.g., chip hooks) Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 39 In this case, also clean the area behind the wipers. Make sure that the wipers evenly contact the work area door before tightening the screws. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 40 If cleaning or replacement of the wipers has not resulted in tangible improvement, the soiled rollers and the guide rail of the work area door must also be cleaned. Clean rollers and guide rail of the work area door. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 41: Cl035 - Check Work Area Door (Optionally With Electr. Drive) And Window Pane

    Be sure that the wipers have been checked before testing the automatic work area door. Be sure to remove any chip nests and make sure that the wipers have been cleaned and attached to the plates. Procedure 1. Check window pane for damage. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 42 To clean the door panels evenly, be sure to reinstall the wipers after their removal aligned in parallel and ensure that they snugly contact the work area door. Example: Automatic work area door with drive Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 43 If the obstacle detection does not immediately lead to reversal of the moving direction, the complete work area door must be checked immediately. The machine must not be operated any further. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 44 Visual inspection of the drive of the automatic work area door. This is in particular an assessment of the toothed belt (2) - condition, tension. Also the condition of the two deflection pulleys (1+4) and the actuator (3). Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 45: Cl080 - Check All Electrical Connections And Drive Belts Of The Drive Motors

    1. Loosen connector and check for corrosion and leaks. If traces of corrosion or moisture are visible, they must be eliminated and their causes must be determined. If the connectors cannot be cleaned, they must be replaced. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 46 Maintenance Summary - 2.000 Operating hours Example: Tighten motor connector When done checking, reconnect plugs and tighten with special pliers (see the example). 3. Check belt on drive motors for any damage or wear. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 47: Cl140 - Check Cooling Unit For Cooling Lubricant

    4. Check flow rate sensor and record current values. 5. If necessary, readjust flow rate sensor and record new values. 6. Check temperature sensors/thermostats and record current settings. 7. If necessary, readjust temperature sensors/thermostats and record new values. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 48: Cl160 - Checking The Guidance And Support Elements As Well As The Slidable Lattice Grate Of The Telescopic Cover

    To do so, position the respective tool carrier in the center between the two end positions and determine the sag of the slidable lattice grate. If the sag is more than 5 mm, the slidable lattice grate must be repaired immediately. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 49: Cl500 - Perform Data Backup

    Softkey Backup (F1) and press Softkey OK (F1) to acknowledge the informational message All relevant parameters and data for the backup are compiled 6. Press Softkey OK (F1) to confirm the transfer of the data to the desired storage location Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 50: Cl520 - Check Control Cabinet

    Due to different requirements and/or specifications of the respective manufacturers, be sure to review the respective manufacturer's documentation! If necessary, check settings on the air conditioning unit(s). 4. Clean suction port(s). 5. Check condensate drain. 6. Check door seals. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 51: Cl540 - Check Cable And Hose Clamps For Tight Seating

    2. Check cable and hose clamps for tight seating. In case of moving drags or bundles, check for any movement within the function. Example: Energy guide TNL32 Check strain relief. Check the correct position of the boots and adjust the strain reliefs. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 52 Maintenance Summary - 2.000 Operating hours 4. Record any damages and initiate repair. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 53: Service Interval - 4.000 Operating Hours

    Service Interval - 4.000 Operating hours Service Interval - 4.000 Operating hours Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 54: Maintenance Summary - 4.000 Operating Hours

    - Check air conditioners in the control cabinet DL590 - Check inspection/replacement date of the backup batteries in the control cabinet (NC) DL636 - Check the replacement interval of the servo backup batteries at the axis servos. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 55: Dl010 - Cleaning Of The Machine

    3. Flush work area with cooling lubricant. 4. Wipe clean with rags. 5. Apply an oil film to bare metal plates and telescopic covers. 6. Check plates for damage, repair or replace if necessary. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 56 Sweep the dirt arising from the cleaning of the drive area also in the direction of the chip conveyor and then flush with cooling lubricant. Afterwards rub with rags. 10. Clean and reinstall machine covers. 11. Clean the collecting tray under the workpiece handling unit. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 57: Dl017 - Clean Spring Steel Wiper In The Area Of The Work Area Door

    (X). Example: Tool for removing chips After removing the cover panels, remove the spring steel wipers and clean the space behind this cover /these wipers. Avoid pushing the chips into the spaces Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 58 3. For assembly, follow the steps in reverse order. Ensure proper cleanliness during the installation. 4. Reattach the spring steel wipers and cover panels, making sure that they rest evenly against the work area door so they can cleanly wipe off any chips. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 59: Dl020 - Check The Pressure Accumulator

    The pressure gauge needle slowly falls to a point where it quickly drops to zero. This point is the approximate accumulator bias tension. This value is 50 +/-2 bar. If this value is below 40 bar, the pressure accumulator must be replaced. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 60: Dl047 - Check The Lubrication System

    The principle of open lubrication requires refilling of lubricating oil. Example: Lubrication system TNA400.2 TNA500.2 During maintenance of the lubrication system, first perform a visual inspection of all components involved in lubrication for leaks and their visual condition. The following...
  • Page 61 2. Check lubrication pressure (pressure gauge >20 bar) and related sensors. 3. Activate lubrication pulse in the control ten times. 4. Monitor the area around the lubricating oil distributor for leakage. 5. Check oil level in lubricating oil tank, replenish if necessary. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 62: Dl063 - Check The Pneumatic System

    Check system pressure and sealing air settings. Check supply and fluid lines. Drain condensate (not applicable to auto-drain). Example: Pneumatic maintenance unit TNA400.2 TNA500.2 (by FESTO) Due to different requirements and/or specifications of the respective manufacturers, be sure to review the respective manufacturer's...
  • Page 63 2. Check supply and fluid lines (damage and leakage). Supply and fluid lines must be checked for damage. Pre-damage such as kinks or abrasions should be logged and replacement should be initiated. 3. Drain condensate (not applicable to auto-drain). Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 64 O-rings (1 + 3) are also installed. Unscrew filter bowl Y from filter base X and remove activated carbon filter cartridge 2. Check sealing rings and O-rings (1 + 3) , replace if necessary. Reinstall all parts in reverse order. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 65 O-ring (5), separating disk (2), and filter receptacle (4). Unscrew filter bowl (1) from filter base body and remove filter cartridge (3) , and replace. Check O-ring (5) , replace if necessary. Reinstall all parts in reverse order. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 66: Dl085 - Check Main And Counter Spindles

    The following tools and spare parts are required to carry out this maintenance: 1. Sealing rings or O-rings 2. Supply or fluid lines as necessary Procedure Example: Variant for depth stop/flushing unit O-ring Rotary feeder Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 67 Check the tightness of the depth stop/flushing unit and the correct seating of the rotary feeder. 2. Tightness of the solid or hollow clamping cylinder. Example: Holding brake (X) TNA400.2 TNA500.2 Check the tightness of the holding brake (2). Maintenance Instructions TNA400.2...
  • Page 68 In any case, make sure that the seals recommended by the manufacturer are used or installed during maintenance or repair work. 6. Check the condition/tightness of the power and encoder connections as well as the fluid lines of the respective components. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 69: Dl175 - Check The System For Reconditioning The Cooling Lubricant

    Filters are hazardous waste and must be disposed of in a controlled manner. Replace filter. 4. Check and potentially adjust float switch settings. 5. Check and potentially adjust temperature sensor settings. 6. Check and potentially adjust pressure sensor settings. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 70: Dl180 - Check Fire Protection System (Visual Inspection)

    Be sure to read the operating instructions of the manufacturer! Procedure Example: Kraft and Bauer stickers Check sticker for manufacturing date. 2. Check sticker for inspection date. 3. Check sticker for battery replacement. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 71: Dl226 - Replace Belts And Check Belt Tension

    3. Measure belt tension (frequency meter) and adjust belt. 4. Replace A8 belt. 5. Measure belt tension (frequency meter) and adjust belt. 6. Replace A11 belt. 7. Measure belt tension (frequency meter) and adjust belt. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 72: Dl400 - Replacing Hydraulic Fluid

    1. Suction off old fluid through the filler neck (a) or drain the fluid from the drain plug (e). Use a suitable collection bin for this purpose. Use only lint-free cleaning cloths or a sponge! Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 73 Maintenance Summary - 4.000 Operating hours Example: Hydraulic unit TNA400.2 TNA500.2 Filler neck (hydraulic fluid) Fill level indicator Accumulator drain valve Monitoring (level and temperature) Oil drain plug Electrical monitoring (contamination indicator) Pressure gauge (system pressure) Pressure accumulator Safety valve...
  • Page 74 8. Switch on the machine and hydraulic system. 9. Check and, if necessary, replenish hydraulic fluid level. 10. Vent hydraulic system. To bleed the hydraulic system, open the accumulator drain valve (c) for about 10 seconds and then close it again. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 75: Dl510 - Perform Data Backup

    Softkey Backup (F1) and press Softkey OK (F1) to acknowledge the informational message All relevant parameters and data for the backup are compiled 6. Press Softkey OK (F1) to confirm the transfer of the data to the desired storage location Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 76: Dl520 - Check Control Cabinet And Cable Assemblies (Visual Inspection)

    5. Check all cabinet seals. They should be free of oil and condensation. 6. Clean the control cabinet. Use a suitable vacuum cleaner for this purpose. 7. Check the cabinet lighting (optional). Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 77 Measure the voltage at the power rails to ensure they are de- Danger energized. Remove the covers from the power rails of the amplifiers and retighten all connections. Then reinstall the covers. 11. Check cable assemblies for damage, replace if necessary. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 78: Dl550 - Check Air Conditioners In The Control Cabinet

    Procedure 1. Check air conditioners in the control cabinet. 2. Check condensate drain. 3. Check air inlets and outlets. Use only the original filters according to the spare or wear parts list. Replace filter. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 79: Dl590 - Check Inspection/Replacement Date Of The Backup Batteries In The Control Cabinet (Nc)

    The number of required backup batteries can be found in the electrical diagrams of the machine or obtained from the customer service of the machine manufacturer. Procedure 1. Switch off drives. 2. Press the emergency stop button. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 80 Example of the data to be logged in a maintenance schedule. approved/replaced on: Name: Signature: Record testing or replacement date in a maintenance schedule. 7. Record testing or replacement date of NC backup battery in the control cabinet. 8. Close covers. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 81: Dl636 - Check The Replacement Interval Of The Servo Backup Batteries At The Axis Servos

    The number of required backup batteries can be found in the electrical diagrams of the machine or obtained from the customer service of the machine manufacturer. Procedure 1. Switch on the NC. 2. Press the emergency stop button. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 82 4. Connect a new servo backup battery and insert it into the axis servo. Example of the data to be logged in a maintenance schedule. Axis servo: approved/replaced on: Name: Signature: Record testing or replacement date in a maintenance schedule. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 83: Service Interval - 5 Years

    Service Interval - 5 Years Service Interval - 5 Years Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 84: Maintenance Summary - 5 Years

    It is recommended to document the maintenance activities carried out by using the appropriate maintenance log. The maintenance log has the document number DTE065EN - 26.10.2022. IL010 - Replacing the pneumatically pilot- controlled cooling lubricant valves IL020 - Replace the pressure accumulator Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 85: Il010 - Replacing The Pneumatically Pilot- Controlled Cooling Lubricant Valves

    Due to different requirements and/or specifications of the respective manufacturers, be sure to review the respective manufacturer's documentation! Power off the machine to depressurize the pneumatic system and secure against accidental switching on. Procedure 1. Renew valves. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 86: Il020 - Replace The Pressure Accumulator

    Screws on the hydraulic system, the connected components, and the supply lines must be tightened to the manufacturer's specified torques. Procedure 1. Replace the pressure accumulator. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 87 Maintenance Summary - 5 Years Example: Pressure accumulator Connect and secure the pressure accumulator. Observe the tightening torque. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 88 Maintenance Summary - 5 Years Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 89: Service Interval - 8 Years

    Service Interval - 8 Years Service Interval - 8 Years Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 90: Maintenance Summary - 8 Years

    It is recommended to document the maintenance activities carried out by using the appropriate maintenance log. The maintenance log has the document number DTE065EN - 26.10.2022. JL005 - Note on replacing the window pane or removing the design pane JL020 - Replace the window pane Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 91: Jl005 - Note On Replacing The Window Pane Or Removing The Design Pane

    Only the center pane is essential for the impact resistance of the window pane. The polycarbonate panes are subject to natural aging and must be replaced at regular intervals. Example: TNA400.2 Work area door Outer pane (design pane made of PMMA – polymethyl methacrylate) Center pane (polycarbonate)
  • Page 92 Ordinance (LasthandhabV) be taken into account. When using suction lifters (see example), be sure to select the appropriate size or type according to the table ( example: design pane specifications... ). The locally valid guide lines and regulations must be taken into consideration. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 93 Maintenance Summary - 8 Years Example: Bohle suction lifter 60 kg-100 kg Procedure 1. If you have questions, be sure to contact the INDEX service department or an INDEX representative. Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...

  • Page 94: Jl020 - Replace The Window Pane

    (S). It is necessary to provide a suitable sealant. The sealant Terostat 930 is used at the factory for this purpose. Example: TNA400.2 TNA500.2 work area door 01 Outer pane (design pane made of PMMA – polymethyl methacrylate) Center pane (polycarbonate)
  • Page 95 Maintenance Summary - 8 Years Procedure Example: TNA400.2 TNA500.2 work area door 03 The front cover is also the front pane/design pane (a). It is screwed to the work area door. Loosen the screws (M6) along the contour on both sides and remove (Fig.
  • Page 96 Example: TNA400.2 TNA500.2 work area door 07 Remove the clamping frame (x) of the glass package. Loosen and remove all screws from the clamping frame (see Fig_07).
  • Page 97 Make sure of cleanliness and stress-free installation when mounting the clamping frame into the work area door. Example: TNA400.2 TNA500.2 work area door 07 Reinstall the glass package and clamping frame. After installation, tighten all screws (Fig.:_07) to the prescribed torque.
  • Page 98 Seal the inner pane in the work area with sealant (S) again. After the assembly of the panes and frame parts, the inner pane must be sealed using a sealant (Terostat 930 gray is used at the factory). See Fig.:_06 Maintenance Instructions TNA400.2 DTE063EN - 26.10.2022...
  • Page 100 INDEX-Werke GmbH & Co. KG Hahn & Tessky Plochinger Str. 92 D-73730 Esslingen, Germany Fon +49 711 3191-0 Fax +49 711 3191-587 info@index-werke.de www.index-werke.de...

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