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TNX65/42
Traub TNX65/42 Turning Center Manuals
Manuals and User Guides for Traub TNX65/42 Turning Center. We have
2
Traub TNX65/42 Turning Center manuals available for free PDF download: Maintenance Instruction, Installation Instructions Manual
Traub TNX65/42 Maintenance Instruction (76 pages)
Brand:
Traub
| Category:
Industrial Equipment
| Size: 16 MB
Table of Contents
Table of Contents
3
Safety
7
Symbols
7
Documentation Safety Instructions
7
Maintenance Instructions
9
Fuels
9
Visual Inspection of All Fluid Lines and Wiring
10
Maintenance and Repair Work
11
Maintenance Intervals
11
Operating Hours Counter
11
Maintenance Kits and Spare Parts
12
Screen Display
12
Fire Protection Device
15
Testing / Servicing the Fire Protection Device
15
On Completion of Maintenance Work
15
Lubrication Schedule
16
Daily Visual Inspection
17
A01
18
Complete Machine
18
Check Safety Mechanisms
18
Check There Are no Accumulations of Metal Chips in the Working Area; any Deposits Found Must be Removed
18
Look for Visible Oil or Lubricoolant Leaks
18
A02
19
Working Area Door
19
Examine the Window Pane
19
Cleaning the Window Pane
19
A03
20
Chip Conveyor
20
Check the Pre-Filter Box on the Chip Conveyor for Accumulations of Metal Chips and Remove Them if Necessary
20
A04
21
Hydraulic System
21
Check Filling Level and Top up if Necessary
21
Maintenance Work Every 200 Hours of Operation
23
B01
24
Hydraulic System
24
B02
25
Chip Conveyor
25
Check the Chip Conveyor for Fouling Around the Level Switch and Clean It if Necessary
25
B03
26
Central Lubrication Unit
26
B04
27
Pneumatic System
27
B05
28
Power Clamping Chuck
28
Clean and Lubricate as Specified by the Manufacturer
28
B06
29
Parts Conveyor
29
B07
30
Lighting in the Working Area
30
B08
31
Transition from Working Area to Coolant / Oil Spray Extractor
31
B09
32
Cover in the Working Area
32
B10
33
Fluid Cabinet
33
B11
34
Bar Feeding Magazine
34
Check Oil Level
34
Maintenance Work Every 1 000 Hours of Operation
35
C01
36
Maintenance Work Every 200 and 1 000 Operating Hours
36
C02
37
Pneumatic System
37
Replace Active-Carbon Filter Cartridge
37
Maintenance Work Every 2 000 Hours of Operation
39
D01
40
Maintenance Work Every 200 and 1 000 Operating Hours
40
D02
41
Hydraulic System
41
Replace Filter Cartridge in the Pressure Filter
41
D03
42
Axes
42
D04
43
Hollow Clamping Cylinder, Main Spindle / Opposed Spindle if Applicable
43
Clean Lubricoolant Collecting Pan
43
D05
44
Ball Screw Transmission, X-Axis, Z-Axis, V-Axis and Y-Axis
44
Determine the Reversing Backlash
44
D06
45
Covers in the Working Area
45
Check Wipers
45
Replace Wipers
45
Maintenance Work Every 4 000 Hours of Operation
47
E01
48
Maintenance Work Every 200, 1 000 and 2 000 Operating Hours
48
E02
49
Hydraulic System
49
Replace Hydraulic Fluid
49
E03
50
Power Clamping Mechanism
50
E04
51
Top Turrets
51
E05
52
Control Cabinet
52
Clean the Interior of the Control Cabinet
52
Check and Retighten Connections
52
Maintenance Work Every 8 000 Hours of Operation
53
F01
54
Maintenance Work Every 200, 1 000, 2 000 and 4 000 Operating Hours
54
F02
55
Chip Conveyor
55
Change Transmission Oil
55
F03
56
Machine
56
F04
57
O-Rings
57
Check and if Necessary Replace O-Rings
57
Safety-Related Maintenance Every 1, 2, 4 and 8 Years
59
G01
60
Annual Check of Emergency off Function
60
G02
61
Annual Maintenance of the Automatic Working Area Door
61
Check Mechanical Rail of Automatic Working Area Door
61
G03
62
Annual Check of the Repeat Blowing Unit
62
Check Storage Batteries and Replace Them if Necessary
62
G04
63
Maintenance of the Repeat Blowing Unit Every 2 Years
63
Replace Storage Batteries
63
G05
64
Maintenance of the Uninterruptible Power Supply Every 2 Years (Optional)
64
Replace Storage Batteries
64
G06
65
Maintenance of Control Console / Control Cabinet Every 4 Years
65
Replace PC/NC Buffer Batteries
65
G07
66
Maintenance of Control Cabinet Every 4 Years
66
Check Buffer Batteries
66
Replace Buffer Batteries
66
G08
67
Maintenance of the Working Area Door Every 8 Years
67
Replace Window Pane (Polycarbonate)
67
Maintenance Checklist TNX65/42
69
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Traub TNX65/42 Installation Instructions Manual (66 pages)
Brand:
Traub
| Category:
Industrial Equipment
| Size: 7 MB
Table of Contents
Table of Contents
3
Safety
7
Explanation of Symbols
7
Safety Instructions and Technical Details
7
Information on Transport, Installation, Commissioning
8
General Hazards During On-Site Transport
9
Dimensions and Masses
9
Transporting and Lifting Aids
9
Layout and Installation Plan
11
Layout Chart
11
Simplified Installation Plan
12
General Information
13
Preparations
13
Suitable Transporting and Lifting Aids
13
Information on Transporting the Machine with a Truck
14
Dimensions (Without Attachments)
14
TNX 65/42 / TNX 65/42 with Milling Unit
14
Machine Weight and Machine Dimensions
15
Tnx 65/42
15
TNX 65/42 with Milling Unit
15
Support Points
15
Space Requirements
16
Floor Condition
16
Fastening/Anchoring
16
Ambient Conditions
17
Floor Trough
17
Compressed-Air Supply
17
Operating Material to be Provided
17
Pumps and Tanks
17
Connection to Local Extraction System by Customer
17
Power Supply
18
Main Circuit Breaker
18
External Data Transfer
18
Chip Removal
19
Disposal of Used Operating Materials
19
Observing the Ground and Wastewater Regulations
19
Preparing to Transport a Machine Without Milling Unit
21
Close Open Hose or Pipe Lines
21
Corrosion Protection
21
Attach Transport Retainers to the Machine
22
Attach Transport Retainers to the Control Cabinet
23
Preparing to Transport a Machine with Milling Unit Preparing to Transport a Machine with Milling Unit
25
Transport Retainers
25
Position of the Transport Retainers
25
Remove the Tool Chain and Chain Magazine (Only with Optional 120 Positions)
27
Remove the Cover on the Milling Unit with Tool Changer
28
Separate the Chain of the Chain Magazine (Only with Optional 120 Positions)
29
Remove Upper Part of Chain Magazine
30
Transporting the Machine
31
Delivery of the Machine
31
Transport by Crane (Min. Load Capacity 12 T)
32
Set of Hoisting Gear and Fittings
33
TNX 65/42 Centers of Gravity (Machine with Control Cabinet)
34
Transport by Fork Lift Truck
35
Transport by Truck
36
Installing the Machine
37
Installing the Machine by Crane
37
Positioning and Installing the Machine with Transport Rollers
38
Lifting the Machine with Hydraulic Jacks
39
Positioning the Transport Rollers
39
Rough Alignment of the Machine
39
Set up Control Cabinet on Wheels
40
Remove Transport Retainers from the Control Cabinet
40
Aligning the Wheels on the Control Cabinet
41
Indicator Lamp
41
Remove Transport Retainers from the Machine
42
Working Area Door
42
Workpiece Handling with Remnant Removal Device
42
Transport Retainer for Turret (Tool Carrier / Main Spindle and Opposed Spindle / Milling Unit)
43
Installation of the Milling Unit Components
47
Installation of the Tool Chain and Chain Magazine (Only with Optional 120 Positions)
47
Install Upper Part of Chain Magazine
47
Connect the Chain of the Chain Magazine (Only with Optional 120 Positions)
49
Install Cover on Milling Unit with Tool Changer
51
Fuels
53
Overview of Fuels
53
Pneumatic Connection
55
Supply of Compressed Air
55
Air Consumption
55
Electrical Connection
57
Important Notes
57
Alignment, Component Installation and Commissioning
59
Precise Alignment of the Machine
59
Check / Correct Position and Torsion of the Machine
59
Check / Correct with Tool Carrier 2
60
Secure Machine to the Floor
61
Transport and Installation of the Chip Conveyor
62
Setting the Level Switch of the Chip Conveyor
62
Lubricoolant Unit
62
Bar Feeding Mechanisms
62
Switching on the Machine
63
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