Related Manuals for Traub TNX220
Summarization of Contents
Maintenance Instructions
Preface and General Guidelines
General information, safety, and guidelines for machine maintenance.
Safety Instructions and Precautions
Covers essential safety measures, spare parts, fluid lines, and fluid system handling.
Service Interval - Care Activities
Maintenance Summary - Care Activities
Lists maintenance tasks for care activities, with recommended intervals.
AL024 - Hydraulic System Checks
Details visual inspection procedures for the machine's hydraulic system.
AL027 - Hydraulic Filter Replacement
Provides instructions for replacing the breathing filter on the hydraulic fluid tank.
AL042 - Pneumatic System Checks
Outlines visual inspection of the pneumatic system, including components and settings.
AL049 - Lubrication System Checks
Details visual inspection of the lubrication system's components and pressure.
AL065 - Turret Steady Rest Lubrication
Provides instructions for lubricating the turret steady rest according to manufacturer specifications.
AL075 - Fluid Tank Level Checks
Details procedures for checking and topping off fluid levels in various tanks.
AL080 - Clamping Device Maintenance
Guides on cleaning and lubricating clamping devices for reliability and accuracy.
AL090 - Electrical Line Checks
Instructs on visually inspecting electrical lines for damage to prevent hazards.
AL095 - Fluid and Electrical Line Inspections
Emphasizes regular visual inspections of all fluid and electrical lines for faults.
AL103 - Cooling Lubricant Outlet Cleaning
Describes how to clean the cooling lubricant outlet on the clamping cylinder.
AL120 - Cooling Lubricant Checks
Details visual inspection of cooling lubricant condition, concentration, and fluid lines.
AL126 - Cooling Unit and Coolant Checks
Guides on visually inspecting the cooling unit and its coolant.
AL130 - Work Area Light Checks
Details visual inspection of work area lights for damage and proper function.
AL140 - HSK Clamping Set Maintenance
Guides on checking and lubricating HSK clamping sets for cleanliness and performance.
AL145 - HSK Clamping Sets Maintenance
States that HSK clamping sets from Berg are maintenance-free.
AL180 - Work Area Cleaning
Provides instructions for regularly cleaning the machine's work area to maintain quality and availability.
AL215 - Slat/Shingle Cover Inspection
Requires special knowledge for inspecting the slat/shingle cover on telescopes.
AL255 - Chip Conveyor Cleaning
Explains the importance of cleaning the chip conveyor for smooth production and early defect detection.
AL320 - Wassermann Tool Change System
Requires following manufacturer's documentation for visual inspections of the tool change system.
Service Interval - 2000 Operating Hours
Maintenance Summary - 2000 Operating Hours
Lists maintenance tasks for the 2000-hour operating interval.
CL010 - Maintenance Log Checks
Explains how maintenance logs help review past activities and identify issues.
CL023 - Work Area Door Wipers Maintenance
Details cleaning and checking wipers to prevent damage to themselves and the door.
CL025 - Work Area Door and Window Pane Checks
Covers inspection of the work area door, including its pane and operation.
CL040 - HSK Clamping Set Checks
Guides on checking and lubricating HSK clamping sets for cleanliness and performance.
CL047 - Milling Spindle Tool Clamping Set Checks
Recommends checking clamping sets for proper function and replacement if force falls.
CL050 - Cooling Lubricant Adapter Maintenance
Details inspection and replacement of O-rings in cooling lubricant adapters for HSK tool mountings.
CL065 - Telescopic Cover and Wiper Checks
Instructions for cleaning and checking telescopic covers and wipers for machine accuracy.
CL070 - Linear Guide Outer Wiper Checks
Requires checking outer wipers of linear guides to prevent accelerated wear.
CL080 - Electrical Connections and Drive Belt Checks
Guides on checking power/encoder connections and drive belts for proper seating and condition.
CL095 - Slat/Shingle Cover Inspection
Requires special knowledge for inspecting the slat/shingle cover on telescopes.
CL130 - Air Conditioner Filter Replacement
Provides instructions for regularly replacing filters on the air conditioner cooling fan.
CL140 - Cooling Unit and Coolant Checks
Guides on checking the cooling unit and its cooling lubricant for proper operation.
CL165 - Coolant Checks
Details checking the coolant condition, concentration, and replacement intervals.
CL190 - Spindle Labyrinth Ring Cleaning
Instructs on cleaning labyrinth rings of spindles, especially after machining short-chipping materials.
CL500 - Data Backup Procedure
Guides on backing up machine data via USB to restore the system after failure.
CL520 - Control Cabinet Checks
Outlines simplified checks for the control cabinet and associated components.
CL541 - Cable and Hose Clamp Checks
Details checking cable and hose clamps for tight seating to prevent damage.
CL555 - Hydraulic Fluid Filter Replacement
Provides instructions for replacing hydraulic fluid filters, emphasizing proper disposal.
CL570 - Wassermann Tool Change System Maintenance
Refers to manufacturer's documentation for maintenance of the tool change system.
CL590 - Turret Steady Rest Maintenance
Refers to manufacturer's documentation for 2000h maintenance of the steady rest.
Service Interval - 4000 Operating Hours
Maintenance Summary - 4000 Operating Hours
Lists maintenance tasks for the 4000-hour operating interval.
DL010 - Machine Cleaning Procedures
Details procedures for regularly cleaning the machine to ensure quality and value retention.
DL011 - Work Area Door Cover Cleaning
Explains how to clean the cover of the automatic work area door to prevent malfunction.
DL020 - Pressure Accumulator Checks
Guides on checking the pressure accumulator's bias tension and replacement if below threshold.
DL053 - Lubrication System Checks
Details visual inspection of lubrication system components for leaks and condition.
DL057 - Pneumatic System Checks
Outlines periodic visual checks of the pneumatic system, including pressure and lines.
DL077 - Milling Spindle Tool Clamping Set Checks
Recommends checking clamping sets for proper function and replacement if force falls.
DL087 - Main and Counter Spindle Checks
Guides on checking spindles for leaks and condition of power/encoder connections.
DL105 - Wassermann Tool Change System Maintenance
Recommends performing 5000h maintenance during the 4000h interval.
DL110 - Hydraulic System Checks
Details visual inspection of the hydraulic system's oil level and components.
DL175 - Cooling Lubricant Reconditioning System Checks
Guides on checking the cooling lubricant reconditioning system's components and filters.
DL180 - Fire Protection System Inspection
Requires inspection by manufacturer or authorized person, checking stickers for dates.
DL220 - Belt Replacement and Tension Checks
Guides on replacing drive belts and checking tension using a frequency meter.
DL455 - Hydraulic Fluid Replacement Procedure
Details the procedure for replacing hydraulic fluid, including safety and disposal.
DL510 - Data Backup Procedure
Guides on backing up machine data via USB to restore the system after failure.
DL520 - Control Cabinet and Cable Assembly Inspections
Outlines visual inspection of control cabinet, filters, doors, seals, and cables.
DL570 - Turret Steady Rest Maintenance
Refers to manufacturer's documentation for 4000h maintenance of the steady rest.
DL590 - Backup Battery Date Checks
Guides on checking inspection/replacement dates for backup batteries in the control cabinet.
DL636 - Servo Backup Battery Replacement Interval Checks
Guides on checking replacement intervals for servo backup batteries on axis servos.
Service Interval - 5 Years
Maintenance Summary - 5 Years
Lists maintenance tasks to be performed every 5 years.
IL010 - Replace Pneumatic Cooling Lubricant Valves
Recommends replacing pilot-controlled cooling lubricant valves after 5 years due to internal wear.
IL020 - Replace Pressure Accumulator
Advises replacing the pressure accumulator after 5 years to avoid costly inspections.
Service Interval - 8 Years
Maintenance Summary - 8 Years
Lists maintenance tasks to be performed every 8 years.
JL005 - Window Pane Replacement Notes
Provides notes and information regarding window pane replacement.
JL020 - Window Pane Replacement Procedure
Details the procedure for replacing a damaged or aged window pane.
Need help?
Do you have a question about the TNX220 and is the answer not in the manual?
Questions and answers