Related Manuals for Traub TX8i-s
Summary of Contents for Traub TX8i-s
- Page 1 Maintenance Instructions TNX65/42 TX8i-s TNX65/42 as from serial No. 7060436 TNX65/42 Value package 142969 - 10.2016 WTAL-en/Ru...
- Page 2 Note on applicability Illustrations in this publication may deviate from the product supplied. Errors and omissions due to technical progress expected. A word on copyright This document is protected by copyright and was originally compiled in German. The duplication and distribution of this document or parts thereof is prohibited without prior consent of the copyright owner, and any violators will be prosecuted.
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Page 3: Table Of Contents
Cleaning the window pane ......................Chip conveyor ............................. Check the pre-filter box on the chip conveyor for accumulations of metal chips and remove them if necessary ........................... Hydraulic system ..........................Check filling level and top up if necessary ..................WTAL - TNX65/42 10.2016... - Page 4 Fluid cabinet ............................Bar feeding magazine ......................... Check oil level ..........................Maintenance work every 1 000 hours of operation ..............Maintenance work every 200 and 1 000 operating hours ..............Pneumatic system ..........................Replace active-carbon filter cartridge ..................... WTAL - TNX65/42 10.2016...
- Page 5 Maintenance work every 200, 1 000 and 2 000 operating hours ............Hydraulic system ..........................Replace hydraulic fluid ........................Power clamping mechanism ......................Top turrets ............................Control cabinet ........................... Clean the interior of the control cabinet ..................Check and retighten connections ....................WTAL - TNX65/42 10.2016...
- Page 6 Replace PC/NC buffer batteries ...................... Maintenance of control cabinet every 4 years ..................Check buffer batteries ........................Replace buffer batteries ......................... Maintenance of the working area door every 8 years ................ Replace window pane (polycarbonate) ................... Maintenance checklist TNX65/42 ....................WTAL - TNX65/42 10.2016...
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Page 7: Safety
Documentation safety instructions The documentation for users and particularly the safety instructions must be observed. The safety instructions are set out in a separate document forming part of the TRAUB documentation for users. WTAL - TNX65/42 10.2016... - Page 8 Safety WTAL - TNX65/42 10.2016...
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Page 9: Maintenance Instructions
The filling quantities of the fuels and fluids are stated in the respective fluid schedules. Locally applicable guidelines and regulations must be observed when disposing of auxiliaries, coolants and lubricants. WTAL - TNX65/42 10.2016... -
Page 10: Visual Inspection Of All Fluid Lines And Wiring
If such visual inspection reveals defects in fluid lines or wiring, the machine must be switched off and the defective lines or leads replaced without delay. Fluid lines which have been replaced must be tightened down with the torque specified by the manufacturer. WTAL - TNX65/42 10.2016... -
Page 11: Maintenance And Repair Work
Maintenance and repair work may only be carried out by specially trained and authorised personnel. In this context, TRAUB recommends that the daily visual inspection, maintenance after 200 hours and maintenance after 1000 hours of operation be carried out by the user and that the manufacturer's service be called in for all other maintenance work. -
Page 12: Maintenance Kits And Spare Parts
The work required in each instance is described in the Maintenance Instructions. The display can be cleared by pressing the keys: Delete maintenance - Input in the maintenance menu when the maintenance work is complete. The alarm on the monitor is cancelled at the same time. WTAL - TNX65/42 10.2016... - Page 13 9600 9800 10000 Date: Name: Maintenance ABCD Operating hours 10200 10400 10600 10800 11000 11200 11400 11600 11800 12000 Date: Name: Maintenance Operating hours 12200 12400 12600 12800 13000 13200 13400 13600 13800 14000 Date: Name: WTAL - TNX65/42 10.2016...
- Page 14 22200 22400 22600 22800 23000 23200 23400 23600 23800 24000 Date: Name: Maintenance Operating hours 24200 24400 24600 24800 25000 25200 25400 25600 25800 26000 Date: Name: Maintenance ABCD Operating hours 26200 26400 26600 26800 27000 27200 27400 27600 27800 28000 Date: Name: WTAL - TNX65/42 10.2016...
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Page 15: Fire Protection Device
Whenever maintenance work is complete, the owner or operator of the machine must check that the machine, including its guards and protective devices, is in safe operating condition. WTAL - TNX65/42 10.2016... -
Page 16: Lubrication Schedule
The information in the data sheets of the fluid manufacturers and in the document Notes on Operating Materials must be observed during all work involving fuels and fluids. The filling quantities of the fuels and fluids are stated in the respective fluid schedules. WTAL - TNX65/42 10.2016... -
Page 17: Daily Visual Inspection
• Examine the window pane and clean it if necessary Chip conveyor • Check the pre-filter box for accumulations of metal chips and remove them if necessary • Check filling level and top up if necessary Hydraulic system WTAL - TNX65/42 10.2016... -
Page 18: A01
Check that all safety mechanisms on the machine are complete (no missing covers, gratings, fences, …). Check there are no accumulations of metal chips in the working area; any deposits found must be removed Note personal protection. Look for visible oil or lubricoolant leaks WTAL - TNX65/42 10.2016... -
Page 19: A02
Clean the window pane with a commercially available glass cleaning agent and wipe with a soft cloth or tissues. The side of the window pane facing the working area is resistant to scratching. All standard commercial cleaning agents can be used here. WTAL - TNX65/42 10.2016... -
Page 20: A03
Beware of injuries when reaching into the chain guide. For this reason, the chip conveyor must be switched off before removing metal chips from the pre-filter box. Suitable aids must be used to remove the metal chips. Pre-filter box WTAL - TNX65/42 10.2016... -
Page 21: A04
Daily visual inspection Hydraulic system Check filling level and top up if necessary WTAL - TNX65/42 10.2016... - Page 22 Daily visual inspection WTAL - TNX65/42 10.2016...
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Page 23: Maintenance Work Every 200 Hours Of Operation
/ oil spray extractor Covers in the working • Check wiper / wiper lips Switch on the area machine Fluid cabinet • Clean the metal filter Bar feeding magazine • Check oil level Note manufacturer's documentation WTAL - TNX65/42 10.2016... -
Page 24: B01
• Read off the system pressure on the pressure gauge (required pressure = 80 ± 3 bar) The system pressure is checked when the machine is stationary, i.e. there are no machine movements. • Check oil level and top up if necessary. WTAL - TNX65/42 10.2016... -
Page 25: B02
Suitable aids must be used to remove the metal chips. Note the corresponding manufacturer's documentation. • Check the area behind the strainer basket for fouling and clean it if necessary. Level switch Pre-filter box with strainer WTAL - TNX65/42 10.2016... -
Page 26: B03
Notes on Operating Materials must be observed during all work involving fuels and fluids. The filling quantities of the fuels and fluids are stated in the respective fluid schedules. • Check filling level of central lubrication unit and top up if necessary. WTAL - TNX65/42 10.2016... -
Page 27: B04
Milling unit 40 µm 476138.8301 40 µm 476138.8141 Tool magazine 5 µm 476138.8151 The required air pressure must be set to 6 bar. • Check and correct the air pressure if necessary. Standard Milling unit Tool magazine WTAL - TNX65/42 10.2016... -
Page 28: B05
Depending on the materials to be machined (e.g. brass) and the extent to which machine capacity is utilized, the chucks may have to be cleaned more frequently. Illustrations exemplary WTAL - TNX65/42 10.2016... -
Page 29: B06
Maintenance work every 200 hours of operation Parts conveyor • Check the tension of the conveyor belt and retension or replace the belt if necessary. Note the corresponding manufacturer's documentation. WTAL - TNX65/42 10.2016... -
Page 30: B07
Work on electrical assemblies may only be carried out by specially trained and instructed personnel! • Check all lights/lamps in the working area for signs of damage. Damaged lights/lamps must be replaced immediately. Note the corresponding manufacturer's documentation. • Clean lights/lamps if necessary. WTAL - TNX65/42 10.2016... -
Page 31: B08
Maintenance work every 200 hours of operation Transition from working area to coolant / oil spray extractor • Clean intake opening and/or metal filter. Replace metal filter if necessary. WTAL - TNX65/42 10.2016... -
Page 32: B09
Maintenance work every 200 hours of operation Cover in the working area This maintenance work can only be carried out when the machine is switched on. • Examine all wipers / wiper lips. Moulded wiper WTAL - TNX65/42 10.2016... -
Page 33: B10
Maintenance work every 200 hours of operation Fluid cabinet Clean the metal filter on the fluid cabinet: • Remove all metal filters • Wash or blow air through the metal filters • Dry and refit the metal filters WTAL - TNX65/42 10.2016... -
Page 34: B11
Check the oil level on the level indicator of the bar feeding magazine. Top up with oil if necessary until the level indicator reaches maximum. The values may vary depending on the bar feeding magazine installed. Note the corresponding manufacturer's documentation. WTAL - TNX65/42 10.2016... -
Page 35: Maintenance Work Every 1 000 Hours Of Operation
Maintenance work every 1 000 hours of operation Maintenance work every 1 000 hours of operation Where What Comments • Carry out all the maintenance work see A, B listed under A and B Pneumatic system • Replace active-carbon filter cartridge WTAL - TNX65/42 10.2016... -
Page 36: C01
Maintenance work every 1 000 hours of operation Maintenance work every 200 and 1 000 operating hours Carry out all the maintenance work listed under A and B. WTAL - TNX65/42 10.2016... -
Page 37: C02
Pneumatic system Replace active-carbon filter cartridge Replacement filter for active-carbon filter Article No. 476138.8251 cartridge The required air pressure must be set to 6 bar. • Check and correct the air pressure if necessary. Active-carbon filter cartridge WTAL - TNX65/42 10.2016... - Page 38 Maintenance work every 1 000 hours of operation WTAL - TNX65/42 10.2016...
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Page 39: Maintenance Work Every 2 000 Hours Of Operation
Ball screw • Determine the reversing backlash Switch on the transmission, axes machine • Check wipers on cover panels of main and Switch on the Cover in the working area opposed spindles, replace if necessary machine WTAL - TNX65/42 10.2016... -
Page 40: D01
Maintenance work every 2 000 hours of operation Maintenance work every 200 and 1 000 operating hours Carry out all the maintenance work listed under A, B and C. WTAL - TNX65/42 10.2016... -
Page 41: D02
• Unscrew the filter cover and dispose of the hydraulic oil from the filter cover. The used hydraulic oil must be disposed of in accordance with statutory regulations! • Insert a new filter cartridge. • Refit the filter cover and screw down tightly. WTAL - TNX65/42 10.2016... -
Page 42: D03
• Have the grid spacing of all axes checked by the machine manufacturer's service. • Have the reference points of axes X, Y and Z checked by the machine manufacturer's service. • The deviation from setpoint must not exceed 0.03 mm. Larger deviations must be corrected! WTAL - TNX65/42 10.2016... -
Page 43: D04
Metal chips may be entrained into the lubricoolant collecting pan of the hollow clamping cylinder by the lubricoolant and clog the outlet strainer. Parts and/or units must be removed if necessary in order to clean the lubricoolant collecting pan. WTAL - TNX65/42 10.2016... -
Page 44: D05
• Check the measurement. If the values for the reversing play of the X, Z, V and Y axes are greater than 0.01 mm, they must be corrected by the machine manufacturer's service. WTAL - TNX65/42 10.2016... -
Page 45: D06
• Remove any chips or impurities under the wiper and clean the guideways. • Fit new wipers, pressing them firmly into place against the guideways. • Set master switch to position "1". • Check wipers again. WTAL - TNX65/42 10.2016... - Page 46 Maintenance work every 2 000 hours of operation WTAL - TNX65/42 10.2016...
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Page 47: Maintenance Work Every 4 000 Hours Of Operation
Hydraulic system • Replace hydraulic fluid Power clamping • Check concentricity of clamping cylinder mechanism • Clean drain opening Top turrets Control cabinet • Clean the interior of the control cabinet • Check and retighten connections WTAL - TNX65/42 10.2016... -
Page 48: E01
Maintenance work every 4 000 hours of operation Maintenance work every 200, 1 000 and 2 000 operating hours Carry out all the maintenance work listed under A, B, C and D. WTAL - TNX65/42 10.2016... -
Page 49: E02
• Switch off the hydraulic system • Depressurise the hydraulic system • Empty the hydraulic tank (drain or pump off the oil) • Clean the tank • Fill with fresh hydraulic fluid • Check oil level in oil view glass WTAL - TNX65/42 10.2016... -
Page 50: E03
Maintenance work every 4 000 hours of operation Power clamping mechanism Check concentricity with a dial gauge on rear part of cylinder. Max. deviation = 0.03 mm WTAL - TNX65/42 10.2016... -
Page 51: E04
Maintenance work every 4 000 hours of operation Top turrets Each of the top turrets has a drain opening which must always remain open. Check and clean the drain opening if necessary. Illustration exemplary WTAL - TNX65/42 10.2016... -
Page 52: E05
• Clean the interior of the control cabinet. Check and retighten connections • Check all connections in the control cabinet. • Retighten any loose connections. • Remove the covers from the busbars on the amplifiers and retighten all connections. Then refit the covers. WTAL - TNX65/42 10.2016... -
Page 53: Maintenance Work Every 8 000 Hours Of Operation
A, B, C, D, E A, B, C, D and E Chip conveyor • Change transmission oil Note manufacturer's documentation Machine • Check fan in spindle servo amplifier • Check O-rings and replace if necessary Switch on the O-rings machine WTAL - TNX65/42 10.2016... -
Page 54: F01
Maintenance work every 8 000 hours of operation Maintenance work every 200, 1 000, 2 000 and 4 000 operating hours • Carry out all the maintenance work listed under A, B, C, D and E. WTAL - TNX65/42 10.2016... -
Page 55: F02
Maintenance work every 8 000 hours of operation Chip conveyor Change transmission oil Note the corresponding manufacturer's documentation. WTAL - TNX65/42 10.2016... -
Page 56: F03
Maintenance work every 8 000 hours of operation Machine • Check heat sinks and fans of the axis and spindle drives for contamination and clean them if necessary. • Check correct functioning of fans. WTAL - TNX65/42 10.2016... -
Page 57: F04
Ejector and rinsing device 479103.0141 479103.0202 479103.0232 322 575 321 056 323 480 Discharge through the opposed spindle 479103.0642 300 843 Threaded bush/attachments for chuck 318 494 319 307 319 378 328 115 300 843 319 817 WTAL - TNX65/42 10.2016... - Page 58 Maintenance work every 8 000 hours of operation WTAL - TNX65/42 10.2016...
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Page 59: Safety-Related Maintenance Every 1, 2, 4 And 8 Years
Switch on the control console • Replace NC buffer batteries if necessary machine Control cabinet • Check buffer batteries and replace if necessary Maintenance required every 8 years for safety reasons Working area door • Replace window pane WTAL - TNX65/42 10.2016... -
Page 60: G01
At least one axis must be driven for this purpose. This check should not be performed during a machining operation, otherwise the machine may be damaged. Press Emergency OFF button Drives are stopped instantly The following message must appear on the screen: Emergency OFF machine WTAL - TNX65/42 10.2016... -
Page 61: G02
Inspection of the automatic working area door to ensure its safe condition must be recorded in a written test log. Faults and damage to the mechanical rail of the automatic working area door must be remedied immediately. WTAL - TNX65/42 10.2016... -
Page 62: G03
Storage battery voltage Storage battery not recharged correctly/faulty Replace the storage batteries (2x) if necessary Storage battery Article No. 221490 (1x) 12V 0.5Ah Control cabinet Power pack D1-A6 Repeat blowing WTAL - TNX65/42 10.2016... -
Page 63: G04
The storage batteries for the repeat blowing unit are located in the control cabinet in power pack D1-A6. Two storage batteries are required. Storage battery 12V, 0.5Ah Article No. 221490 (1x) Control cabinet Power pack D1-A6 Repeat blowing WTAL - TNX65/42 10.2016... -
Page 64: G05
Device is operational Bat. Lo Storage battery capacity below 25% green Bat. full Storage battery capacity over 75% yellow Power failure, UPS active red flashing Bat. Def Storage battery faulty Control cabinet Power pack D1-A5 Uninterruptible power supply WTAL - TNX65/42 10.2016... -
Page 65: G06
• Pull out battery with connections • Insert new battery and engage connection • Close cove Example: Replace NC buffer battery (control cabinet) Replace PC and NC buffer batteries Regular replacement every 4 years Buffer battery Date Signature WTAL - TNX65/42 10.2016... -
Page 66: G07
• Open front panel of axis amplifier • Unplug and take out battery • Connect and insert new battery • Close front panel of axis amplifier Servo butter battery Replace servo buffer batteries Regular replacement every 4 years Axis amplifier Date Signature WTAL - TNX65/42 10.2016... -
Page 67: G08
The window pane must be installed in accordance with the instructions in drawing No. 479840 (Spare Parts List). Ensure that the pane is installed correctly, the transparent sticker must be legible from the outside. Replacement of the window pane Regular replacement every 8 years Date Signature WTAL - TNX65/42 10.2016... - Page 68 Safety-related maintenance every 1, 2, 4 and 8 years WTAL - TNX65/42 10.2016...
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Page 69: Maintenance Checklist Tnx65/42
Maintenance checklist TNX65/42 Daily visual inspection Where What Comments • Check safety mechanisms Complete machine • Check there are no accumulations of metal chips in the working area; any deposits found must be removed • Look for visible oil or lubricoolant leaks Working area door •... - Page 70 Maintenance checklist TNX65/42 Maintenance work every 200 hours of operation Where What Comments • Check system pressure Hydraulic system • Check oil level Chip conveyor • Check the chip conveyor for fouling around the Note manufacturer's level switch and clean it if necessary...
- Page 71 Maintenance checklist TNX65/42 Maintenance work every 1 000 hours of operation Where What Comments • Carry out all the maintenance work see A, B listed under A and B Pneumatic system • Replace active-carbon filter cartridge Maintenance work every 2 000 hours of operation...
- Page 72 Maintenance checklist TNX65/42 Maintenance work every 4 000 hours of operation Where What Comments • Carry out all the maintenance work listed under see A, B, C, D A, B, C and D Hydraulic system • Replace hydraulic fluid Power clamping •...
- Page 73 Maintenance checklist TNX65/42 Safety-related maintenance every year Where What Comments • Check Emergency OFF function Switch on the Emergency OFF machine button Automatic working • Check mechanical switch strip Switch on the machine area door Repeat blowing unit • Check storage batteries and replace them if...
- Page 74 Maintenance checklist TNX65/42 WTAL - TNX65/42 10.2016...
- Page 76 INDEX-Werke GmbH & Co. KG Hahn & Tessky Plochinger Straße 92 D-73730 Esslingen Fon +49 711 3191-0 Fax +49 711 3191-587 info@index-werke.de www.index-werke.de...
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