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Traub INDEX G400.2 Technical Information

Tool holder
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INDEX G400.2
INDEX G500
Tool holder
Technical Information

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  • Page 1 INDEX G400.2 INDEX G500 Tool holder Technical Information...

  • Page 2: Tool Carrier Top Xyz, Vdi40 With 12 Stations (Sw380)

    Note on applicability Illustrations in this publication may deviate from the product supplied. Errors and omissions due to technical progress expected. A word on copyright This document is protected by copyright and was originally compiled in German. The duplication and distribution of this document or parts thereof is prohibited without prior consent of the copyright owner, and any violators will be prosecuted.

  • Page 3: Table Of Contents

    Notes on how to use the diagram when using tool holders ..................Usage information ................................Modular system of INDEX G400.2, INDEX G500 ......................Work area of INDEX G400.2 ............................Tool carrier top and bottom XYZ, VDI40 with 12 stations (SW380) Main/counter spindle, spindle clearance D120mm, turning length 1600mm ............
  • Page 4 INDEX G400.2, INDEX G500 Tool holder - Technical Information DIW057EN - 09.04.21...

  • Page 5: Technical Information

    Warranty When using tool holders that are not adjusted, tested and marked as such by INDEX TRAUB, the warranty for the tool drive is void. Information on wear parts Tool holders are wear parts requiring correct handling.

  • Page 6: Tool Holders With Cooling Lubricant Supply

    = 0.676 (corresponds to i = 1:1.48) Speed reduction ratios are numbers greater than 1. Example: i = 2 (corresponds to i = 2:1) i = 1.333 (corresponds to i = 4:3) INDEX G400.2, INDEX G500 Tool holder - Technical Information DIW057EN - 09.04.21...

  • Page 7: Direction Of Rotation Specification

    When the holder drive shaft has the opposite direction of rotation as the tool cut- ting edge, the clockwise direction of rotation must be specified by M04. Accordingly, counter-clockwise rotation must be specified by M03. Example No reversal of direction of rotation INDEX G400.2, INDEX G500 Tool holder - Technical Information DIW057EN - 09.04.21...

  • Page 8: Tightening Torque

    It must be ensured on all machines with sealing air ports that the sealing air ports in the tool carrier and in the tool holders are sealed/closed with M5x6 mm set screws. INDEX G400.2, INDEX G500 Tool holder - Technical Information...

  • Page 9: Tool Holders With Fixation

    TEChNICal INfOrmaTION Tool holders with fixation Except for very few cases, all tool holders have been pre-adjusted with high precision and sealed with the INDEX V bar / TRAUB adjusting bar/ W-serration. This setting must not be changed. The INDEX V bar / TRAUB adjusting bar / W-serration ensures positional accuracy of the tool when re-inserted.

  • Page 10: Live Tool Holders

    Any mounting bores not used must be closed with blanking plugs during machining processes. INDEX G400.2, INDEX G500 Tool holder - Technical Information DIW057EN - 09.04.21...

  • Page 11: Weight Distribution On Turret Head

    To avoid damaging or changing the adjustment of the drive train in the turret, tools must not be changed on the live tool holders inserted in the turret. Tools in live tool holders must be changed outside the machine. INDEX G400.2, INDEX G500 Tool holder - Technical Information DIW057EN - 09.04.21...

  • Page 12: Notes On How To Use The Diagram When Using Tool Holders

    4000 5000 6000 Speed n at output of unit (rpm) The transmission ratio and the technical data of each tool holder are available in our iXshop at ixshop.index-traub.com INDEX G400.2, INDEX G500 Tool holder - Technical Information DIW057EN - 09.04.21...

  • Page 13: Usage Information

    USagE INfOrmaTION Modular system of INDEX G400.2, INDEX G500 1 Main spindle 7 Upper steady rest on separate slide (optional) 2 Counter spindle 8 Lower turret steady rests (optional) 3 Lower tool carrier VDI40 - XZY 9 Shaft type workpiece handling unit (optional) (INDEX G400.2)

  • Page 14: Work Area Of Index G400.2

    USagE INfOrmaTION Work area of INDEX G400.2 Tool carrier top and bottom XYZ, VDI40 with 12 stations (SW380) Main/counter spindle, spindle clearance D120mm, turning length 1600mm 1580 667 ,5 369,5 167 ,5 167 ,5 N2/N3 min.300 1600 617,5 wird 667,5...
  • Page 15 USagE INfOrmaTION Work area of INDEX G400.2 Tool carrier top and bottom XYZ, VDI40 with 12 stations (SW380) Main/counter spindle, spindle clearance D120mm, turning length 1600mm 1580 167 ,5 N2/N3 N2/N3 N2/N min.300 1600 Arbeitsraum G400 - A11 INDEX G400.2, INDEX G500 Tool holder - Technical Information DIW057EN - 09.04.21...

  • Page 16: Work Area Of Index G400.2, Index G500

    USagE INfOrmaTION Work area of INDEX G400.2, INDEX G500 Tool carrier top XYZ, VDI40 with 12 stations (SW380) Tool carrier bottom XZ, VDI40 with 18 stations (SW480) Main/counter spindle, spindle clearance D120mm, turning length 1600mm 1580 667 ,5 369,5 N2/N3 166,5 min.

  • Page 17: Tool Carrier Bottom Xz, Vdi40 With 18 Stations (Sw480)

    USagE INfOrmaTION Work area of INDEX G400.2, INDEX G500 Tool carrier top XYZ, VDI40 with 12 stations (SW380) Tool carrier bottom XZ, VDI40 with 18 stations (SW480) Main/counter spindle, spindle clearance D120mm, turning length 1600mm 1580 N2/N3 min. 300 166,5...

  • Page 18: Main/Counter Spindle, Spindle Clearance D120Mm, Turning Length 2300Mm

    USagE INfOrmaTION Work area of INDEX G400.2, INDEX G500 Tool carrier top XYZ, VDI40 with 12 stations (SW380) Tool carrier bottom XZ, VDI40 with 18 stations (SW480) Main/counter spindle, spindle clearance D120mm, turning length 2300mm 2280 667 ,5 369,5 N2/N3...
  • Page 19 USagE INfOrmaTION Work area of INDEX G400.2, INDEX G500 Tool carrier top XYZ, VDI40 with 12 stations (SW380) Tool carrier bottom XZ, VDI40 with 18 stations (SW480) Main/counter spindle, spindle clearance D120mm, turning length 2300mm N2/N3 166,5 min. 300 Arbeitsraum G520 - A11 G INDEX G400.2, INDEX G500...

  • Page 20: Swivel Range

    USagE INfOrmaTION Swivel range Tool carrier XYZ bottom left, VDI40 with 12 stations 414,5 INDEX G400.2, INDEX G500 Tool holder - Technical Information DIW057EN - 09.04.21 Durchschaltraum WT unten links Rev XYZ...

  • Page 21: Tool Carrier Xyz Bottom Right, Vdi40 With 12 Stations

    USagE INfOrmaTION Swivel range Tool carrier XYZ bottom right, VDI40 with 12 stations 414,5 INDEX G400.2, INDEX G500 Tool holder - Technical Information DIW057EN - 09.04.21...

  • Page 22: Tool Carrier Xz Bottom Left, Vdi40 With 18 Stations

    USagE INfOrmaTION Swivel range Tool carrier XZ bottom left, VDI40 with 18 stations 416,5 INDEX G400.2, INDEX G500 Tool holder - Technical Information DIW057EN - 09.04.21 Durchschaltraum WT unten links Rev XZ 416,5...

  • Page 23: Tool Carrier Xz Bottom Right, Vdi40 With 18 Stations

    USagE INfOrmaTION Swivel range Tool carrier XZ bottom right, VDI40 with 18 stations 416,5 INDEX G400.2, INDEX G500 Tool holder - Technical Information DIW057EN - 09.04.21...

  • Page 24: Performance Diagram

    For information on how to use the diagram, see Chapter “Technical Information”. P 25% M 25% 2000 1000 3000 4000 5000 6000 5400 Speed n at output of unit (rpm) INDEX G400.2, INDEX G500 Tool holder - Technical Information DIW057EN - 09.04.21...

  • Page 25: Tool Carrier Xz Bottom, Vdi40 With 18 Stations

    Chapter “Technical Information”. Leistungsdiagramm WAN XZ Revolver M S6/25% P S6/25% 1000 2000 3000 4000 5000 Speed n at output of unit (rpm) Drehzahl n in min 13.01.2021 Dokumenteninfosatz 10100143010 INDEX G400.2, INDEX G500 Tool holder - Technical Information DIW057EN - 09.04.21...
  • Page 26 USagE INfOrmaTION INDEX G400.2, INDEX G500 Tool holder - Technical Information DIW057EN - 09.04.21...
  • Page 27 USagE INfOrmaTION INDEX G400.2, INDEX G500 Tool holder - Technical Information DIW057EN - 09.04.21...
  • Page 28 INDEX-Werke GmbH & Co. KG Hahn & Tessky Plochinger Straße 92 D-73730 Esslingen Fon +49 711 3191-0 Fax +49 711 3191-587 info@index-werke.de www.index-werke.de...

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