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Operation Manual
Engine Pump
63444–63445
Illustration similar, may vary depending on model
Read and follow the operating instructions and safety information before using for the first time.
Technical changes reserved!
Due to further developments, illustrations, functioning steps, and technical data can differ insignificantly.
Updating the documentation
If you have suggestions for improvement or have found any irregularities, please contact us.
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Summary of Contents for WilTec XPOtool 63444
- Page 1 Operation Manual Engine Pump 63444–63445 Illustration similar, may vary depending on model Read and follow the operating instructions and safety information before using for the first time. Technical changes reserved! Due to further developments, illustrations, functioning steps, and technical data can differ insignificantly. Updating the documentation If you have suggestions for improvement or have found any irregularities, please contact us.
- Page 2 All rights re- served. The WilTec Wildanger Technik GmbH cannot be held accountable for any possible mistakes in this operating manual, nor in the diagrams and figures shown.
- Page 3 Introduction Thank you for purchasing this quality product. To minimise the risk of injury we urge that our clients take some basic safety precautions when using this device. Please read the operation instruc- tions carefully and make sure you have understood its content. Keep these operation instructions safe.
- Page 4 • Caution! Risk of injury! Keep hands, feet, hair, and clothing away from the rotating machine parts, as they can get caught in them causing serious injuries. • Do not use the pump when you are tired or under the influence of alcohol, drugs, or medicine. A moment of inattention can lead to loss of control and serious injury.
- Page 5 Mounting the pump Mount your pump on a flat spot close to the water source. 2. Remove the self-priming plug and fill the pump with water until the water overflows. Then tighten the plug again. Caution! Always tighten the self-priming plug, suction hose, and other connections. If they are loose, air can get into the pump, making it unable to prime itself.
- Page 6 Adjusting the idle speed • The idle speed is set at the factory, but can be adjusted if necessary. • Turning the idle adjustment screw clockwise increases the engine speed, turning it anticlockwise decreases the engine speed. Notice! The idle speed should be adjusted five minutes after starting the engine. №...
- Page 7 Caution! In extreme cold in winter, the pump can be damaged by the water freezing in the pump hous- ing. After completing the work, drain the water in the housing and in the hose. Maintenance after 30 hours • Remove and clean the spark plug. •...
- Page 8 Disassembly and assembly Attention! Please do not disassemble the motor under any circumstances. Have disassembly carried out only by a qualified specialist. Disassembly Loosen the screw and remove the handle and the pump housing one after the other. Note! Note the mounting position of the volute casing in the pump casing 2.
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Page 9: Troubleshooting
№ Name Adjusting disc Shaft Impeller Housing cover Volute casing Troubleshooting Engine cannot be started Error Cause Suggested solution Spark plug Ignition device wet Allow to dry. Deposit on spark plug Remove deposit. Spark plug gap too large or too Adjust distance to 0.6–... - Page 10 Insufficient engine power Error Cause Suggested solution Fuel line connection sucks in air Tighten. Carburettor connection sucks in Replace and tighten gasket. The compression ratio is OK and the ignition fire is not ex- Fuel mixes with water Replace fuel. tinguished.
- Page 11 Position of discharge opening too Change mounting of pump. high Impeller and volute casing rusty Clean. Starter rope cannot be pulled Pump clogged Clean. Mechanical seal worn Replace. Leaking water Pump shaft O-ring damaged Replace. Exploded views and parts lists Pump https://www.XPOtool.com Item 63444–63445...
- Page 12 № Name № Name Frame M6×16 screw Ball bearing Connector Sealing ring O-ring Sealing ring Outlet flange Flange connection Connecting screw Pump foot Gasket O-ring Connector plug Seal Gasket Screw Screw M6×18 Impeller Screw M6×45 Volute casing Handle O-ring Stop switch Screw M6×16 Bracket Pump cover...
- Page 13 Engine Nr. Bezeichnung Nr. Bezeichnung Screw (M5×20) Screw (M5×16) Starter motor Cylinder Nut (M8×1.25) Spark plug Pulley (starter motor) Cylinder Gasket (starter motor) Piston pin Rear crankcase Screw (M5×12) Gasket, crankcase Air filter Oil seal (12×22×7) Screw (M5×55) Bearing Carburettor Crankshaft Gasket, carburettor Key (3×5×13)
- Page 14 Ring (piston pin) Cable Important notice: The reprint or reproduction, even of excerpts, and any commercial use, even in part, of this instruction manual require the written permission of WilTec Wildanger Technik GmbH. https://www.XPOtool.com Item 63444–63445 Page 14 The Tool Experts...
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