Bosch Rexroth VT-HMC 1X Series Operating Instructions Manual

Bosch Rexroth VT-HMC 1X Series Operating Instructions Manual

Digital axis control
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Operating instructions
Digital axis control
VT-HMC...1X
RE 30239-B Edition: 01.2021 Replaces: 06.2017

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Summary of Contents for Bosch Rexroth VT-HMC 1X Series

  • Page 1 Operating instructions Digital axis control VT-HMC...1X RE 30239-B Edition: 01.2021 Replaces: 06.2017...
  • Page 2 © This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent.
  • Page 3: Table Of Contents

    Creating a project with IndraWorks MLD and online parameterization  .. 26 Commissioning software IndraWorks Ds or MLD  ........ 27 Operation  .................... 28 Diagnostics  .................... 28 Maintenance  .................. 29 10.1 Cleaning and care  .................. 29 10.2 Repair  ....................... 29 RE 30239-B, Edition 01.2021, Bosch Rexroth AG...
  • Page 4 12.1 Environmental protection  ................ 31 Extension and modification  .............. 31 Troubleshooting  .................. 31 14.1 How to proceed for troubleshooting  ............ 31 Technical data  .................. 32 Annex  .................... 32 16.1 List of addresses  .................. 32 16.2 Open Source Software  ................ 33 Bosch Rexroth AG, Edition 01.2021, RE 30239-B...
  • Page 5: About This Documentation

    In this documentation, safety instructions precede a sequence of activities whenever there is a risk of personal injury or damage to equipment. The hazard avoidance measures described must be observed. Safety instructions are structured as follows: RE 30239-B, Edition 01.2021, Bosch Rexroth AG...
  • Page 6: Symbols

    Designations The following terms are used in this documentation: Tabelle 4: Designations Designation Meaning VT-HMC...1X Digital axis control IndraWorks Software RE xxxxx Rexroth document in English language Vencoder_ANA Supply voltage for external sensors Bosch Rexroth AG, Edition 01.2021, RE 30239-B...
  • Page 7: Abbreviations

    Tabelle 5: Abbreviations Abbreviation Meaning Central Processing Unit Inputs/Outputs Electromagnetic compatibility FAT32 32-bit File Allocation Table Frequency converter Hydraulic Motion Control Personal Computer Programmable Logic Control PELV Protective Extra Low Voltage n.c. not connected RE 30239-B, Edition 01.2021, Bosch Rexroth AG...
  • Page 8: Safety Instructions

    For example, in explosion- protection areas or in safety-related parts of a control (functional safety). Bosch Rexroth AG does not assume any liability for damage caused by improper use. The user assumes all risks involved with improper use.
  • Page 9: Qualification Of Personnel

    Documentation about IndraWorks and download options can be found at: www.boschrexroth.com/IndraWorks Bosch Rexroth offers training courses that support your qualification in specific fields. An overview of the training contents can be found on the Internet at: www.boschrexroth.com/didactic. Or contact our online support via the e-mail address support.automation@boschrexroth.de...
  • Page 10: Product- And Technology-Related Safety Instructions

    Lightning! Risk of uncontrolled machine movements. ▶ An inadequate grounding concept or missing equipotential bonding can lead to damage to the electronics. Provide for equipotential bonding of the device. Bosch Rexroth AG, Edition 01.2021, RE 30239-B...
  • Page 11: Personal Protective Equipment

    The operation of installations, systems and machines basically requires the implementation of a holistic IT security concept which is state-of-the-art in terms of technology. Accordingly, Bosch Rexroth products and their properties must be considered as components of installations, systems and machines for their holistic IT security concept.
  • Page 12: General Notes On Damage To Property And Damage To The Product

    Accessories such as cables and mains adaptor and cable sets are not included in the scope of supply, but have to be ordered separately. See also chapter 7.2 “Recommended accessories” on page 17. Bosch Rexroth AG, Edition 01.2021, RE 30239-B...
  • Page 13: About This Product

    PC operating system Windows 7 or higher. For creating a user-specific PLC program, the engineering tool IndraWorks MLD has to be used. IndraWorks MLD has to be ordered separately. RE 30239-B, Edition 01.2021, Bosch Rexroth AG...
  • Page 14 PC and sent via TCP/IP to the VT-HMC...1X. The combination of user program and parameter sets is called project. The technical data, operating conditions and operating limits of the axis control VT-HMC...1X can be found in the data sheet. Bosch Rexroth AG, Edition 01.2021, RE 30239-B...
  • Page 15: Identification Of The Product

    Proceed as follows in order to prepare the VT-HMC...1X for storage and further use: ▶ Use the original packaging for storage. ▶ Comply with the admissible storage temperature range of +5 °C to +40 °C. ▶ Protect the VT-HMC...1X against dust, humidity and UV radiation RE 30239-B, Edition 01.2021, Bosch Rexroth AG...
  • Page 16: Installation

    ▶ Install the VT-HMC...1X vertically. To ensure sufficient venting, the cooling slots at the top and bottom have to be at least 2 cm away from covers and walls. Bosch Rexroth AG, Edition 01.2021, RE 30239-B...
  • Page 17: Recommended Accessories

    RECOMMENDED ACCESSORIES We recommend the use of the following accessories for connecting the axis control VT-HMC...1X. These accessories are not included in the scope of delivery, but can be ordered separately from Bosch Rexroth: Tabelle 6: Accessories Designation Material no.
  • Page 18: Place Of Installation

    The power supply unit of the VT-HMC...1X should be installed as close to the VT-HMC...1X as possible. NOTE: UV radiation! Extended exposure to UV radiation can lead to discoloration. ▶ Do not install the VT-HMC...1X at a place exposed to direct sunlight. Bosch Rexroth AG, Edition 01.2021, RE 30239-B...
  • Page 19: Power Supply

    Observe the installation notes given in the data sheet of the grounding bar (e.g. from Wago: U-shaped busbar, art. no. 790-191, shield clamping saddle, art. no. 790-116). Fig. 2: Shielding of the VT-HMC...1X RE 30239-B, Edition 01.2021, Bosch Rexroth AG...
  • Page 20: General Notes On Shielding

    * = according to the specification of the PROFIBUS user organization (standard) Tabelle 8: Clamping range, rated connection Min. Max. Single-wire 0.2 mm² 1.5 mm² Finely-stranded 0.2 mm² 1.5 mm² The length to be stripped is 10 mm each. Bosch Rexroth AG, Edition 01.2021, RE 30239-B...
  • Page 21: Connecting The Individual Contacts

    Connecting the individual contacts With wire end ferrule Solid wire Flexible wire Fig. 3: XG20/XG21: “PUSH-IN“ contact Fig. 4: XD1: Tension spring terminals The tightening torque for mounting the plug-in connector is 0.2 - 0.25 Nm. RE 30239-B, Edition 01.2021, Bosch Rexroth AG...
  • Page 22: Keying

    Fig. 5: Inserting and breaking off keying elements on the plug-in contacts of the female multi- point connector XG20 Male multi-point connector on device side Fig. 6: Inserting and breaking off keying elements on the plug-in contacts of the male multi-point connector XG21 Bosch Rexroth AG, Edition 01.2021, RE 30239-B...
  • Page 23: Wiring Instructions

    OUT 4 - 20 mA Cin1 Fig. 8: Sensor supplied by VT-HMC...1X (2-conductor) Sensor VT-HMC (24 VDC) encoder_ANA n.c. Ai1+ OUT 4 - 20 mA Cin1 AGND Fig. 9: Sensor supplied by VT-HMC...1X (3-conductor) RE 30239-B, Edition 01.2021, Bosch Rexroth AG...
  • Page 24 * or b6 or b7 - - - For compensating for the voltage drop across the GDN cable, the connection b2 - b1 can be made on the sensor. Precondition: i • R <2 V Bosch Rexroth AG, Edition 01.2021, RE 30239-B...
  • Page 25: Suppressing Interference Of The System

    • IndraWorks MLD is required, if the PLC functionality according to IEC 61131-3 is to be used additionally. For operation, the VT-HMC...1X must be ready for operation, connected to the PC via the Ethernet interface (XF20 or XF21) and be online. RE 30239-B, Edition 01.2021, Bosch Rexroth AG...
  • Page 26: Installation Requirements

    Confirm the subsequent dialog “Create Logic” by clicking OK. This causes the empty PLC application to be created in the Project Explorer below the entry “MLD > Logic”. In this PLC application you can program the VT-HMC...1X (e.g. motion sequence). Bosch Rexroth AG, Edition 01.2021, RE 30239-B...
  • Page 27: Commissioning Software Indraworks Ds Or Mld

    • Dialog window for the simple configuration of the data exchange (PROFIBUS DP, PROFINET RT, EtherCAT, EtherNet/IP, POWERLINK) with a higher-level control The PC program “IndraWorks” is not included in the scope of delivery of the VT- HMC...1X. Download on the Internet: www.boschrexroth.com/hmc RE 30239-B, Edition 01.2021, Bosch Rexroth AG...
  • Page 28: Operation

    Green Input logical “1“ Digital outputs (Do1 to Do4, V_ANA and V_SSI) Output logical “0“ Orange Output logical “1“ Status LED Indication status PROFIBUS (PB) Bus not active Green Bus in “Data_Exchange“ state Bosch Rexroth AG, Edition 01.2021, RE 30239-B...
  • Page 29: Maintenance

    Decommission the entire system as described in the general instructions for the system. In any case, bring the system to a safe state, shut it down, depressurize and disconnect it from the power supply and secure it against being switched on again. RE 30239-B, Edition 01.2021, Bosch Rexroth AG...
  • Page 30: Demounting The Valve Amplifier

    Proceed as follows in order to prepare the VT-HMC...1X for storage and further use: ▶ Use the original packaging for storage. ▶ Observe the permissible storage temperature range specified in RE 30239. ▶ Protect the axis control from dust and humidity. Bosch Rexroth AG, Edition 01.2021, RE 30239-B...
  • Page 31: Disposal

    • For troubleshooting, use the diagnostic possibilities of IndraWorks. If you cannot rectify the error, contact one of the contact addresses which can be found at www.boschrexroth.com or in the address directory in chapter 16.1. RE 30239-B, Edition 01.2021, Bosch Rexroth AG...
  • Page 32: Technical Data

    Email my.support@boschrexroth.com The addresses of our sales and service network and sales organizations can be found at www.boschrexroth.com/addresses Contact and email Phone +49 (0) 9352 / 18-14 33 address for support Email support.automation@boschrexroth.de Bosch Rexroth AG, Edition 01.2021, RE 30239-B...
  • Page 33: Open Source Software

    IMPLIED, WITH REGARD TO THIS SOFTWARE. IN NO EVENT University of California, Berkeley SHALL AMD BE LIABLE FOR INCIDENTAL OR CONSEQUEN- Copyright (c) 1981-2000 The Regents of the University of Aaron Gifford’s SHA-2 version 1.0.1 RE 30239-B, Edition 01.2021, Bosch Rexroth AG...
  • Page 34 NESS INTERRUPTION) HOWEVER CAUSED AND ON ANY SuperH, Inc. THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT Citrus Project Copyright 2002 SuperH, Inc. LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTH- Copyright (c)1999 Citrus Project, Bosch Rexroth AG, Edition 01.2021, RE 30239-B...
  • Page 35 2. Redistributions in binary form must reproduce the above CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER lands. copyright notice, this list of conditions and the following IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING All rights reserved. RE 30239-B, Edition 01.2021, Bosch Rexroth AG...
  • Page 36 Copyright (c) 2016 Elias Oenal. All rights reserved. Copyright (c) 2016 Elias Oenal and Dirk Ziegelmeier. All Bosch Rexroth AG rights reserved. Industrial Hydraulics Copyright (c) 2015 Dirk Ziegelmeier. Zum Eisengiesser 1 All rights reserved. 97816 Lohr a. Main Copyright (c) 2001, 2002 Leon Woestenberg <leon.woes- tenberg@axon.tv>...

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