8.6.1 Bleeding the hydraulic system Operation Maintenance and repair 10.1 Cleaning and care 10.2 Repair 10.3 Spare parts Disassembly and exchange 11.1 Necessary tools 11.2 Preparing for disassembly 11.3 Disassembling the product Disposal 12.1 Environmental protection RE 07601-B/12.2013, manifolds and modules, Bosch Rexroth AG...
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12.2 Return to Bosch Rexroth AG 12.3 Packaging 12.4 Materials used 12.5 Recycling Extension and modification Troubleshooting 14.1 How to proceed for troubleshooting 14.2 Fault table Technical data Appendix 16.1 List of addresses Alphabetical index Bosch Rexroth AG, manifolds and modules, RE 07601-B/12.2013...
Safety instructions are set out as follows: SIGnAl wORD Type and source of danger! Consequences in case of non-compliance ▶ Hazard avoidance measures ▶ <Enumeration> RE 07601-B/12.2013, manifolds and modules, Bosch Rexroth AG...
The numbers indicate that the actions must be carried out one after the other. 1.3.3 Abbreviations The following abbreviations are used in this documentation: Table 4: Abbreviations Abbreviation Meaning ANSI American National Standards Institute Electro-magnetic Compatibility Protective Earth (protective earthing conductor) Bosch Rexroth AG, manifolds and modules, RE 07601-B/12.2013...
2.3 Improper use Any use deviating from the intended use is improper and thus not admissible. Bosch Rexroth AG does not assume any liability for damage caused by improper use. The user assumes all risks involved with improper use. Improper use of the manifold or module includes: •...
• In particular, completely understanding the correlations regarding the safety equip- ment and • Having knowledge of the function and set-up of hydraulic components. Bosch Rexroth offers training measures in specific fields. An overview of the training contents can be found online at: http://www.boschrexroth.com 2.5 General safety instructions •...
▶ Do not use manifolds and modules in areas with open fire and only at sufficient distance to hot heat sources. ▶ Immediately remove leaked hydraulic fluid and dispose of it properly. RE 07601-B/12.2013, manifolds and modules, Bosch Rexroth AG...
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Hearing damage and possible damage at hydraulic valves! In case of an unfavorable arrangement of hydraulic manifolds and modules in the system, resonance or fluid noises e.g. whistling may result. ▶ In this case, contact a service engineer. Bosch Rexroth AG, manifolds and modules, RE 07601-B/12.2013...
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Observe the EMC limit values. ▶ Only use recommended electrical connection lines according to the EMC Directive and shield the valve electronics from the source of interference, if necessary. ▶ Provide for proper earthing. RE 07601-B/12.2013, manifolds and modules, Bosch Rexroth AG...
Fasten cables and lines in order to prevent them from getting loose dur- ing vibrations. 2.7 Personal protective equipment The personal protective equipment for users of the product consists of: • Safety goggles, protective gloves and safety shoes for transporting the manifold/module. Bosch Rexroth AG, manifolds and modules, RE 07601-B/12.2013...
Do not plug in or pull the electric plug-in connector as long as the voltage supply is activated. Contact with salt water leads to increased corrosion at the manifold/module and may damage the product. So take suitable corrosion protection measures. RE 07601-B/12.2013, manifolds and modules, Bosch Rexroth AG...
Check the scope of delivery for possible transport damage, see chapter 6 "Trans- port and storage" on page 16. In case of complaints, please contact Bosch Rexroth AG, see chapter 16.1 "List of addresses" on page 32. Bosch Rexroth AG, manifolds and modules, RE 07601-B/12.2013...
In case of questions regarding your manifold or module, always specify the material number and the serial number. You should preferably take a picture of the name plate and transmit it to Bosch Rexroth. RE 07601-B/12.2013, manifolds and modules, Bosch Rexroth AG...
For transporting and storing the product always observe the environmental condi- tions specified in the technical data (see installation drawing). Bosch Rexroth manifolds/modules are high-quality products. In order to prevent damage at these products, transport the manifolds/modules in the original packaging or with equivalent transport protection.
After opening the transport packaging, it must be closed properly again for the storage. Use the original packaging for storage. ▶ Remove the covers at the hydraulic connections of the manifold block and/or module only before the assembly. RE 07601-B/12.2013, manifolds and modules, Bosch Rexroth AG...
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In case of storage of more than six months or in case sea transport is necessary, please consult Bosch Rexroth. After expiry of the maximum storage time, we recommend having the manifold/ module checked by your competent Rexroth service. Bosch Rexroth AG, manifolds and modules, RE 07601-B/12.2013...
▶ Observe the installation position specified in the data sheet and/or in the installa- tion drawing. 7.4 necessary tools In order to assemble the manifold/module, you need standard tools only. RE 07601-B/12.2013, manifolds and modules, Bosch Rexroth AG...
Missing seals and caps! Liquids and foreign particles may penetrate and damage the product. ▶ Ensure before the assembly that all seals and caps of the connections are tight. Bosch Rexroth AG, manifolds and modules, RE 07601-B/12.2013...
Only use power supply units with safe voltage separation. Safe separation can for example be achieved by means of isolation transformers, safe optocouplers or mains-free battery operation. ▶ Apart from that, always observe the country-specific provisions. RE 07601-B/12.2013, manifolds and modules, Bosch Rexroth AG...
Mask the connectors of the electrical connections with protective foil and make sure not to cause any damage to the connector. ▶ When removing the paint protection and the covers make sure that no paint chips or other foreign particles enter the manifold/module. Bosch Rexroth AG, manifolds and modules, RE 07601-B/12.2013...
▶ Check before switch-on whether the protective earthing conductor at all electric devices is firmly connected according to the connection diagram. RE 07601-B/12.2013, manifolds and modules, Bosch Rexroth AG...
In this case, contact a service engineer. For more information on the operation, please refer to the operating instructions for the hydraulic system into which the manifold or the module is installed. Bosch Rexroth AG, manifolds and modules, RE 07601-B/12.2013...
▶ Remove external coarse dirt and keep sensitive and important parts like sole- noids, valves and indicators clean. ▶ For the cleaning, use a damp, non-linting cloth. RE 07601-B/12.2013, manifolds and modules, Bosch Rexroth AG...
In case of questions regarding spare parts, please contact your local Rexroth service, see chapter 16.1 "List of addresses" on page 32. For the addresses of our sales and service network, please refer to www.boschrexroth.com/adressen Bosch Rexroth AG, manifolds and modules, RE 07601-B/12.2013...
Observe the safety instructions applicable to the assembly. Ensure that the hydraulic system is depressurized. Check whether the manifold/module has cooled down sufficiently so that it can be disassembled in a risk-free manner. De-energize the system. RE 07601-B/12.2013, manifolds and modules, Bosch Rexroth AG...
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Remove the manifold/module. If necessary, use suitable lifting tools to do so. Empty the manifold/module completely. Close all openings. ▶ Ensure during all these steps that no dirt gets into the openings. Bosch Rexroth AG, manifolds and modules, RE 07601-B/12.2013...
The materials for disposable packaging are mostly cardboard, wood, and expanded polystyrene. They can be recycled without any problems. Due to ecological reasons, disposable packaging should not be used for returning products to Bosch Rexroth. 12.4 Materials used Hydraulic components from Bosch Rexroth do not contain any hazardous materials that could be released during intended use.
The metals contained in electric and electronic assemblies can be recovered by means of special separation procedures as well. 13 Extension and modification Bosch Rexroth manifolds and modules must not be extended or modified. Bosch Rexroth AG, manifolds and modules, RE 07601-B/12.2013...
In case of faults in individual components, please consult the product description or operating instructions of the components. 15 Technical data The technical data is contained in the relevant installation drawing of your manifold/ the individual valves. RE 07601-B/12.2013, manifolds and modules, Bosch Rexroth AG...
Phone +49 (0) 93 52 - 18-0 info@boschrexroth.de or the responsible sales organizations Service contact person Rexroth Service Bgm.-Dr.-Nebel-Str. 8 97816 Lohr am Main Phone: +49 (0) 9352 - 40 50 60 service@boschrexroth.de http://www.boschrexroth.com/service Bosch Rexroth AG, manifolds and modules, RE 07601-B/12.2013...
Installation conditions Transport using lifting tools Intended use Troubleshooting ▶ l List of addresses ▶ M Manifold/module – Assembling – Storing – Transporting – Unpacking Materials used ▶ n Name plate Necessary tools RE 07601-B/12.2013, manifolds and modules, Bosch Rexroth AG...
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34/36 Appendix Bosch Rexroth AG, manifolds and modules, RE 07601-B/12.2013...
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Appendix 35/36 RE 07601-B/12.2013, manifolds and modules, Bosch Rexroth AG...
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Bosch Rexroth AG Zum Eisengießer 1 97816 Lohr am Main Germany Phone +49 (0) 9352 18-0 info@boschrexroth.de www.boschrexroth.com Subject to change without notice Printed in Germany RE 07601-B/12.2013...