Alemite 7889-6 Service Manual

High-pressure material pump

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Description
The major components of the pump models in the
7889 series consist of a reciprocating air motor and a
double-acting pump tube. The pump tube is divorced
from the motor which:
• protects the motor from product contamination
• allows separation without product leakage
The pump tube features a dynamic primer (see Figure
3A) that enables the delivery of a variety of materials,
including lubricants. These high-pressure (40:1) pumps
contain a bung adapter [2 " NPTF (m)] that allows
operation directly from original drums or bulk
containers.*
Models 7889-6, 7889-B and 7889-C
NOTE: Models 7889-6 and 7889-C can be
hoist-mounted. Refer to the Page 2 for details.
Pump models 7889-6 and 7889-C are designed with a
pump tube length to accommodate different size
containers. See Figure 1.
* Model 7889-B is designed for remote installation.
Specifications
Air Motor
Piston Diameter / Stroke
Air Inlet/Outlet
Inches
Centimeters
4-1/4 / 4
10.8 / 10.2
For air motor data, refer to Service Guide SER 323440-4
Pump Tube
Max. Material
Pressure
Material
Outlet
psi
Bars
1/2 " NPTF
8000
552
* For detailed information, refer to Figure 2
Table 1 7889 Model Series Specifications
This document contains confidential information that is the property of Alemite Corporation
670750
and is not to be copied, used, or disclosed to others without express written permission.
Service Guide
High-Pressure Material Pump
Max. Air Pressure
psi
Bars
3/4 " NPTF (f)
200
14
Delivery/Minute
Displacement/
(Approximate)*
Cycle
lb
kg
gal
l
ci
27
12.3 3.5 13.2
2.45
40.15
Alemite Corporation
PO Box 473515, Charlotte, North Carolina 28247-3515
www.alemite.com
©
Copyright
Container Size
Pump
Model
lb
7889-6
400
cc
Threaded Primer Body
7889-B
for Remote Installation 54-3/8
7889-C
120
Figure 1 High-Pressure Pump Model 7889 Series
2003 by Alemite Corporation
7889-6
7889-B
7889-C
X
kg
Inches
Cm
Inches
180
64-3/8
164
35-1/8
138
25-1/8
-
SER 7889-6
Revision (3-03)
Y
Cm
89
64

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Summary of Contents for Alemite 7889-6

  • Page 1 PO Box 473515, Charlotte, North Carolina 28247-3515 www.alemite.com © Copyright 2003 by Alemite Corporation SER 7889-6 This document contains confidential information that is the property of Alemite Corporation 670750 Revision (3-03) and is not to be copied, used, or disclosed to others without express written permission.
  • Page 2: Performance Curves

    SER 7889-6 High-Pressure Material Pump Accessories Cover Model Material Air Hose Follower Union Muffler Number Hose Pound Kilogram 318040-4 338912 338984 7889-6 322590-4 * 317811-5 317882-7 321155 324170 7889-B 7889-C 338804 323800-4 ** * This cover contains an inspection/fill port...
  • Page 3 High-Pressure Material Pump SER 7889-6 Item Numeric Order Part No. Description Model Notes Part # (Item #) 323842 Bolt, Eye, 3/8 " NPTF (m) 11828 323440-A1 Motor Assembly, Air See SER 323440-4 77807 328037 Connector, 3/4 " NPTF (m) 172207-4 328031 Coupler, Air, 1/2 "...
  • Page 4 SER 7889-6 High-Pressure Material Pump Figure 3-B High-Pressure Lubricant and Material Pump Model 7889 Series - Exploded View Revision (3-03) Alemite Corporation...
  • Page 5 Plate (29) 337377 18850 Nut, Elastic Stop, 1/4 " - 28 (42) 337378 333085 Body, Primer Model 7889-6 & C (27) 337379 333693 Body, Primer, 1-1/2 " NPTF (m) Model 7889-B 337380 (26) Legend: Part numbers left blank (or in italics) are not available separately...
  • Page 6 SER 7889-6 High-Pressure Material Pump Revision (3-03) Alemite Corporation...
  • Page 7 High-Pressure Material Pump SER 7889-6 4. Lower the Air Motor onto the wood block. Overhaul 5. Remove upper Spring Clip (18) that secures the air motor piston to the Coupling. NOTE: Refer to Figure 3-A and 3-B for component identification on all overhaul 6.
  • Page 8: Rod Assembly

    SER 7889-6 High-Pressure Material Pump Rod Assembly Body Seal (Packing) 29. Remove upper and lower Spring Clips (18) that secure 13. Remove the Packing Screw from the Body. Lower Piston Rod (20) and Piston (31) to Coupling IMPORTANT: Should the pump contain flat (17).
  • Page 9 High-Pressure Material Pump SER 7889-6 Assembly 13. Screw the Adapter and Insert Assembly (with Loctite 222) into the Piston. NOTE: Prior to assembly, certain compo- • Tighten the Adapter and Insert Assembly securely. nents require lubrication in clean oil. 14. Remove the Piston assembly from the vise.
  • Page 10 SER 7889-6 High-Pressure Material Pump Refer to Figure 3-B Parts List for Parts identification Figure 5 Pump Tube Assemblies 333183-A1, 333183-B1 and 333183-C1 - Section View Revision (3-03) Alemite Corporation...
  • Page 11 Packing Screw (11) as necessary. threads of Piston (31). Damage to the Seal can occur. Step for Models 7889-6 and 7889-C 49. Place a wrench or other suitable tool into the slot of 35. Install the Barrel Assembly (large diameter first) onto Primer Body (48).
  • Page 12 SER 7889-6 High-Pressure Material Pump Attach Pump Tube to Air Motor Bench Test and Operation 54. Position the pump assembly vertically in a soft-jaw vise. WARNING 55. Place a wood block (2’ x 4’) onto the surface of the Do not exceed the lowest pressure rating Upper Mounting as illustrated in Figure 4.
  • Page 13: Installation

    High-Pressure Material Pump SER 7889-6 11. Slowly supply air pressure to the pump’s motor. Installation 12. Allow the pump to cycle slowly until the product is Additional items that should be incorporated into the air once again free of air.
  • Page 14: Troubleshooting Chart

    SER 7889-6 High-Pressure Material Pump Troubleshooting Chart Pump Indications Possible Problems Solution Pump does not cycle 1. Air motor not operating properly 1. Inspect air motor and rebuild or replace as necessary 2. Pump tube jammed and/or contains 2. Rebuild pump tube loose components 3.

This manual is also suitable for:

7889-b7889-c

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