Alemite 7785 Series Service Manual

Alemite 7785 Series Service Manual

High-pressure grease pump

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1-800-548-1191-http://www.partdeal.com-info@partdeal.com
Description
The major components of the pump models in the 7785 series
consist of an air-operated motor and a pump tube. The air motor
connects directly to the double-acting reciprocating pump tube.
These high-pressure non-divorced grease pumps (40:1 ratio)
are designed to deliver a range of greases (up to NLGI # 3) and
operate directly from their original drums or bulk containers*.
Models 7785 Series Comparison
Each pump model is designed with a pump tube length to
accommodate different size containers. See Figure 1.
Model 7785-MA is equipped with an air inlet and a material
outlet adapter with BSPP threads. See Table 1.
* Pump model 7785-A5 is operated in various type systems,
Refer to the section entitled Alternate Installation (Page 12) for
details.
Specifications
Air Motor
Pump
Model
Body
7785-A5, -B5
3/4" NPTF
7785-MA
3/4" BSPP (f) x 3/4" NPTF (m)
For additional air motor specifications, refer to Service Guide SER 323440-4
Pump Tube
Pump Model
7785-A5 and 7785-B5
7785-MA
** For detailed information, refer to Figure 3
This document contains confidential information that is the property of Alemite, LLC
396688
and is not to be copied, used, or disclosed to others without express written permission.
Service Guide
High-Pressure Grease Pump
Maximum
Air Inlet
Air Pressure
Adapter
psi
Not Applicable
200
Material Outlet Adapter
1/2 " NPTF (f) x 1/2 " NPTF (m)
1/2 " BSPP (f) x 1/2 " NPTF (m)
Table 1 High-Pressure Pump Model 7785 Series Specifications
Alemite, LLC
167 Roweland Drive, Johnson City, Tennessee 37601
www.alemite.com
©
Copyright
Container Size
Pump
Model
lbs
7785-A5
400
bar
7785-MA *
7785-B5
120
14
* With BSPP Inlet and Outlet Adapters (See Table 1)
Figure 1 High-Pressure Pump Model 7785 Series
Maximum
Delivery/Min.
Material Pressure
(Approximate) **
psi
bar
lbs.
8000
552
25
2006 by Alemite, LLC
7785-A5
7785-B5
7785-MA
X
kg
Inches
Cm
Inches
-
33-1/8
84
52-1/4
-
180
-
25-5/8
65
44-3/4
Model 7785-A5 Shown
Displacement
per Cycle
3
kg
in
113
2.45
SER 7785-A5
Revision (11-08)
Y
Cm
133
114
3
cm
40.15

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Summary of Contents for Alemite 7785 Series

  • Page 1 7785-MA High-Pressure Grease Pump Description The major components of the pump models in the 7785 series consist of an air-operated motor and a pump tube. The air motor connects directly to the double-acting reciprocating pump tube. These high-pressure non-divorced grease pumps (40:1 ratio) are designed to deliver a range of greases (up to NLGI # 3) and operate directly from their original drums or bulk containers*.
  • Page 2 SER 7785-A5 High-Pressure Grease Pump Figure 2-A High-Pressure Grease Pump Model 7785 Series - Exploded View Revision (11-08) Alemite, LLC 1-800-548-1191-http://www.partdeal.com-info@partdeal.com...
  • Page 3 393622 Kit, Minor Repair (for Pump Tube Assembly) Includes items on Figure 2-A and 2-B 393530-5 Kit, Seal [includes five (5) of item number 16] 393530-6 Kit, Seal [includes five (5) of item number 18] Alemite, LLC Revision (11-08) 1-800-548-1191-http://www.partdeal.com-info@partdeal.com...
  • Page 4 SER 7785-A5 High-Pressure Grease Pump Figure 2-B High-Pressure Grease Pump Model 7785 Series - Exploded View Revision (11-08) Alemite, LLC 1-800-548-1191-http://www.partdeal.com-info@partdeal.com...
  • Page 5 Kit, Minor Repair (for Pump Tube Assembly) 394077-1 Kit, Minor Repair (for Lower Pump Tube Packing) 393530-7 Kit, Seal [includes five (5) of item number 32] 393530-8 Kit, Seal [includes five (5) of item number 47] Alemite, LLC Revision (11-08) 1-800-548-1191-http://www.partdeal.com-info@partdeal.com...
  • Page 6: Performance Curves

    323800-4 7785-MA Table 2 Model 7785 Series Accessories Performance Curves A pump’s ability to deliver material is based on the pressure (psi/bar) and quantity (cfm/lpm) of air supplied to the motor and the amount of material discharge [back] pressure to be overcome within the system.
  • Page 7 15. Remove O-Ring (14), O-ring (10), and O-Ring (11) from assembly to the cover. the Body. IMPORTANT: Remove the follower from Pump Tube the bottom of the container. 16. Clamp the pump tube assembly at Adapter (43) securely in a soft-jaw vise. Alemite, LLC Revision (11-08) 1-800-548-1191-http://www.partdeal.com-info@partdeal.com...
  • Page 8: Clean And Inspect

    O-Ring, 1-3/16 " ID x 1-5/16 " OD Seal, 0.50 " ID x 0.950 " OD Seal, 0.812 " ID x 1.062 " OD Seal, 0.812 " ID x 1.562 " OD Table 4 Components Lubricated in Clean Oil Revision (11-08) Alemite, LLC 1-800-548-1191-http://www.partdeal.com-info@partdeal.com...
  • Page 9 16. Install Adapter (7) [w/ thread sealant] into Adapter (5) as required. • Tighten the Adapter securely. 17. Install Adapter (24) [w/ thread sealant] into Air Motor Assembly (2) as required. • Tighten the Adapter securely. Figure 4 Upper Packing - Section View Alemite, LLC Revision (11-08) 1-800-548-1191-http://www.partdeal.com-info@partdeal.com...
  • Page 10 32. Screw Primer Rod (42) into the Adapter until the Roll Pin holes align. CAUTION Support the Primer Rod and the Adapter during Roll Pin (41) installation. Damage to components can occur. Figure 5 Pump Tube Assemblies 323730-A1 and 323730-B1 - Section View Revision (11-08) Alemite, LLC 1-800-548-1191-http://www.partdeal.com-info@partdeal.com...
  • Page 11: Operation

    Pump Tube Rod (27) until the Spring Clip holes • The pump assembly should cycle. align. If the pump assembly does not cycle, refer to the 48. Install Spring Clips (26). Troubleshooting Chart for details. Alemite, LLC Revision (11-08) 1-800-548-1191-http://www.partdeal.com-info@partdeal.com...
  • Page 12: Stall Test

    See Table 6. Application Followers Adapter Kit Primer Body 327242 Single-Post Hoist 327247 Dual-Post Hoist 327690 Bulk Grease 333693* * 1-1/2 " NPTF (m) Table 6 Accessory Items for Alternate Installations Revision (11-08) Alemite, LLC 1-800-548-1191-http://www.partdeal.com-info@partdeal.com...
  • Page 13: Troubleshooting Chart

    7. Worn or damaged Seal (32) 8. Worn or damaged Piston (35) 9. Worn or damaged Seal (47) 10. Worn or damaged Primer Rod (42) Changes Since Last Printing Changed 323732 to 323743 and 171032-9 to 171032-12 Alemite, LLC Revision (11-08) 1-800-548-1191-http://www.partdeal.com-info@partdeal.com...
  • Page 14 SER 7785-A5 High-Pressure Grease Pump Revision (11-08) Alemite, LLC 1-800-548-1191-http://www.partdeal.com-info@partdeal.com...

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