Alemite 7735 Service Manual

Alemite 7735 Service Manual

Medium-pressure bulk grease pump

Advertisement

Quick Links

Medium-Pressure Bulk Grease Pump
Description
The major components of pump model 7735 consist of an air-
operated motor and a pump tube. The air motor connects directly
to the double-acting reciprocating pump tube.
This medium-pressure (10:1 ratio) grease pump is designed to
transfer a range of greases [up to NLGI # 3] from their original
bulk containers to smaller containers.
Mounting
In most cases these pumps connect horizontally to a bulk
container. See Figure 5. The pump includes the male portion of a
3-inch camlock connection for ease in installation.
Material Delivery Hose and Control Valve
The use of the proper size delivery hose and control valve (if
used) is essential to optimize flow rate. A hose that is excessively
long or with too small an inside diameter will restrict product
flow.
Both components must have a pressure rating that allows safe
operation at the maximum anticipated pump pressure.
Air Motor
Piston Diameter x Stroke
Inches
Centimeters
4-1/4 x 4
10.8 x 10.2
For information on the air motor, refer to Service Guide SER 323440-4
Pump Tube
Max. Material
Pressure
Material
Outlet
psi
Bars
3/4 " NPTF (f)
1500
103.5
* For detailed information, refer to Figure 3
Table 1 7735 Model Series Specifications
This document contains confidential information that is the property of Alemite Corporation
670698
and is not to be copied, used, or disclosed to others without express written permission.
Service Guide
Max. Air Pressure
Air Inlet / Outlet
psi
3/4 " NPTF (f)
150
Max. Delivery/Minute
Displacement
(Approximate)*
per Cycle
3
Pounds
Kilograms
in
73
33
9.2
Alemite Corporation
167 Roweland Drive, Johnson City, Tennessee 37601
www.alemite.com
©
Copyright
2003 by Alemite Corporation
Bars
10.3
3
cm
150.8
Figure 1 Medium-Pressure Bulk Grease Pump
7735
Model 7735
SER 7735
Revision 6-03

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 7735 and is the answer not in the manual?

Questions and answers

Summary of Contents for Alemite 7735

  • Page 1 7735 Medium-Pressure Bulk Grease Pump Description The major components of pump model 7735 consist of an air- operated motor and a pump tube. The air motor connects directly to the double-acting reciprocating pump tube. This medium-pressure (10:1 ratio) grease pump is designed to transfer a range of greases [up to NLGI # 3] from their original bulk containers to smaller containers.
  • Page 2 SER 7735 Medium-Pressure Bulk Grease Pump Figure 2-A Medium-Pressure Bulk Grease Pump Model 7735 - Exploded View Revision (6-03) Alemite Corporation...
  • Page 3 Medium-Pressure Bulk Grease Pump SER 7735 Item Numeric Order Part No. Description Notes Part # (Item #) Motor Assembly, Air See SER 323440-4 11828 328037 Connector, 3/4 " NPTF (m) 77807 328031 Coupler, Air, 1/2 " NPTF (f) 171006-39 (15) Screw, 1/2 "...
  • Page 4 SER 7735 Medium-Pressure Bulk Grease Pump Figure 2-B Medium-Pressure Bulk Grease Pump Model 7735 - Exploded View Revision (6-03) Alemite Corporation...
  • Page 5 Medium-Pressure Bulk Grease Pump SER 7735 Item Numeric Order Part No. Description Notes Part # (Item #) X171000-107 O-Ring, 4 " ID x 4-3/8 " OD 171130 (36) 338838 Adapter, Camlock X171000-106 (22) Pin, Roll, 5/32 " x 7/8 "...
  • Page 6: Preventive Maintenance

    Wipe Exterior with Clean Cloth Inspect for Air and/or Material Leakage Table 3 Model 7735 Preventive Maintenance Schedule Performance Curves A pump’s ability to deliver material is based on the pressure (psi/Bars) and quantity (cfm/lpm) of air supplied to the motor and the amount of material discharge [back] pressure to be overcome within the system.
  • Page 7 Medium-Pressure Bulk Grease Pump SER 7735 Alemite Corporation Revision (6-03)
  • Page 8 6-03SER 7735 Medium-Pressure Bulk Grease Pump Overhaul CAUTION Support the Lower Rod assembly and piston rod NOTE: Refer to Figure 2-A and 2-B for during Roll Pin (20) removal. Damage to compo- component identification on all overhaul nents can occur.
  • Page 9: Clean And Inspect

    Medium-Pressure Bulk Grease Pump SER 7735 20. Remove Guide (30) from the Lower Rod. Assembly 21. Unscrew Upper Tube (23) from Lower Tube (29). NOTE: Prior to assembly, certain compo- nents require lubrication in clean oil. Refer 22. Remove O-Ring (22) from the Upper Tube.
  • Page 10 6-03SER 7735 Medium-Pressure Bulk Grease Pump Pump Tube 16. Position Lower Valve Seat (33) [large diameter downward] on the bench. 17. Install and seat Support Ring (32) onto the Lower Valve Seat. 18. Install and seat U-Cup Seal (31) [heel first] onto the Lower Valve Seat.
  • Page 11: Bench Test

    Medium-Pressure Bulk Grease Pump SER 7735 34. Screw the Lower Rod assembly into the piston rod 8. Allow the pump to cycle slowly until the system and until the roll pin holes align. oil is free of air. • Use a socket wrench.
  • Page 12: Installation

    O-Rings (16) and/or (18). Refer to the Troubleshooting the life of the motor can be extended with the use of a Chart for details. lubricator. Figure 5 Medium-Pressure Grease Pump Model 7735 (Shown with Accessories) - Typical Installation Revision (6-03) Alemite Corporation...
  • Page 13: Troubleshooting Chart

    Medium-Pressure Bulk Grease Pump SER 7735 Troubleshooting Chart Pump Indications Possible Problems Solution Pump does not cycle 1. Insufficient air pressure 1. Increase air pressure 2. Air motor not operating properly 2. Inspect air motor and rebuild or replace as necessary 3.
  • Page 14 SER 7735 Medium-Pressure Bulk Grease Pump Revision (6-03) Alemite Corporation...

Table of Contents