Alemite 7880-C1 Service Manual

Alemite 7880-C1 Service Manual

Low-pressure pump

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Description
The major components of low-pressure pump model 7880-C1
consist of a reciprocating differential air motor and a double-acting
pump tube.
The pump is designed to deliver a mixture of antifreeze and
water. It can also be used to dispense windshield washer fluid and
water.
This low-pressure (2-1/2:1 ratio) pump includes a 2 " NPTF (m)
thread for mounting on the 2 '' bung thread of a drum or tank. With
the use of an extension (not included) the pump can accommodate
different size drums and tanks.
The pump can also mount to a wall (with the use of a wall
bracket) and be used with an optional siphon wand kit. See Table 4
for details.
Specifications
Differential Air Motor
Piston
Effective
Diameter x Stroke
Piston Area *
2
In
Cm
In
2-1/16 x 4
5.2 x 10.2
1.67
For details on the air motor, refer to Service Guide SER 318450-4.
See Figure 3 for performance curves.
* The effective piston area of a differential air motor is equal to one-half the
actual area of the piston.
Pump Tube
Max. Fluid
Max. Free-Flow
Pressure
Delivery/Minute *
Fluid
Outlet
psi
Bars Gallons
3/8 " NPTF (f) 500
34.5
See Figure 3 for performance curves.
* At 100 psi (6.9 Bars) air pressure
Table 1 Low-Pressure Pump Model 7880-C1 Specifications
This document contains confidential information that is the property of Alemite Corporation
396745
and is not to be copied, used, or disclosed to others without express written permission.
Service Guide
Low-Pressure Pump
Air Inlet
2
Cm
10.8
1/4 " NPTF (f)
Recommended
Continuous
Delivery/Minute
Liters
Gallons Liters
7
26.5
4-1/4
16.1
Alemite Corporation
PO Box 473515, Charlotte, North Carolina 28247-3515
www.alemite.com
©
Copyright
Maximum Air
Pressure
psi
Bars
200
13.8
Displacement
per Cycle
3
3
In
Cm
5.4
88
Figure 1 Low-Pressure Pump Model 7880-C1
2000 by Alemite Corporation
7880-C1
SER 7880-C1
Revision (6-00)

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Summary of Contents for Alemite 7880-C1

  • Page 1 PO Box 473515, Charlotte, North Carolina 28247-3515 www.alemite.com © Copyright 2000 by Alemite Corporation SER 7880-C1 This document contains confidential information that is the property of Alemite Corporation 396745 Revision (6-00) and is not to be copied, used, or disclosed to others without express written permission.
  • Page 2 SER 7880-C1 Low-Pressure Pump Figure 2 Low-Pressure Pump Model 7880-C1 - Exploded View Revision (6-00) Alemite Corporation...
  • Page 3 Low-Pressure Pump SER 7880-C1 Item Numeric Order Part No. Description Notes Part # (Item #) Motor Assembly, Air See SER 318450-4 328034 Connector, 1/4 " NPTF (m) X171003-3 (10) 328030 Coupler, Air, 1/4 " NPTF (f) 171701-32 (16) Clip (21)
  • Page 4: Performance Curves

    Wall Bracket SWA 306 Siphon Wand Kit Table 2 Low-Pressure Pump Model 7880-C1 Accessories Performance Curves A pump’s ability to deliver fluid is based on the pressure (psi/Bars) and quantity (cfm/lpm) of air supplied to the motor and the amount of fluid discharge [back] pressure to be overcome within the system.
  • Page 5: Clean And Inspect

    Low-Pressure Pump SER 7880-C1 Pump Tube Assembly Overhaul Body Assembly NOTE: Refer to Figure 2 for component identification on all overhaul procedures. 6. Remove O-Ring (10) from the Body. Prior to performing any maintenance procedure, the 7. Unscrew Packing Screw (6) from the Body.
  • Page 6 SER 7880-C1 Low-Pressure Pump Cylinder Assembly 10.Screw the Cylinder into the Body assembly. NOTE: Prior to assembly, certain compo- • Use care passing the Packing Cups. nents require lubrication in clean oil. Refer • Do not tighten the Cylinder at this time.
  • Page 7 Low-Pressure Pump SER 7880-C1 Bench Test and Operation WARNING Do not exceed the lowest pres- sure rating of any component in the system. Ensure all components are in operable condition. Replace any suspect parts prior to operation. Should leakage occur anywhere within the system, disconnect air to the motor.
  • Page 8: Installation

    SER 7880-C1 Low-Pressure Pump Installation Starting Pressure Additional items that should be incorporated into the 9. Set the air pressure to 25 psi (1.7 Bars). air piping systems are listed in Table 4. 10. Insert the Adjusting Bar through the slot in the Air Motor’s tube and into a hole of the Packing Screw.
  • Page 9: Troubleshooting Chart

    Low-Pressure Pump SER 7880-C1 Troubleshooting Chart Pump Indications Possible Problems Solution Pump does not cycle 1. Packings (8) too tight 1. Adjust Packing Screw Assembly (6) 2. Air motor not operating properly 2. Inspect air motor and rebuild or 3. Pump tube jammed and/or contains...
  • Page 10 SER 7880-C1 Low-Pressure Pump Every effort has been made to ensure that the information within this publication is accurate. Please send any comments or inquiries to chris.schrader@btrinc.com Revision (6-00) Alemite Corporation...

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