Alemite 7886-S5 Service Manual

Alemite 7886-S5 Service Manual

Medium-pressure stainless material pump

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Medium-Pressure Stainless Material Pump
Description
NOTE: The components within the fluid-wetted path of
this pump are stainless steel and Teflon.
This pump is tested in mineral oil. Flush the pump thor-
oughly with a solvent compatible with the product dis-
pensed as required.
The major components of pump model 7886-S5 consist of a
reciprocating air motor and a double-acting pump tube. The pump
tube is divorced from the motor which:
• protects the motor from product contamination
• allows separation without product leakage
The pump tube is designed to enable the delivery of a variety of
materials. This medium-pressure (11:1) pump contains a bung
adapter [2 " NPTF (m)] that allows operation directly from original
55-gallon (200/205 l) drums.
Specifications
Air Motor
Piston Diameter / Stroke
Inches
Centimeters
4-1/4 / 4
10.8 / 10.2
For air motor data, refer to Service Guide SER 323440-4
See Figure 2 for performance curves.
Pump Tube
Maximum
Max. Free-Flow
Material
Delivery/Minute *
Material
Pressure
Outlet
psi Bars Gallons
1 " NPTF (f) 2200 152
13
See Figure 2 for performance curves.
* SAE 10 oil at 75 ° F (24 ° C) and 100 psi [6.9 Bars] air pressure.
Table 1 Pump Model 7886-S Specifications
This document contains confidential information that is the property of Alemite Corporation
670751
and is not to be copied, used, or disclosed to others without express written permission.
Service Guide
CAUTION
Max. Air Pressure
Air Inlet/Outlet
psi
3/4 " NPTF (f)
200
Recommended
Continuous
Delivery/Minute
Liters
Gallons Liters
49.2
7.75
29.3
Alemite Corporation
PO Box 473515, Charlotte, North Carolina 28247-3515
www.alemite.com
©
Copyright
Bars
14
Displacement
per Cycle
3
3
In
Cm
9.62
157.6
Figure 1 Medium-Pressure Stainless Pump
2000 by Alemite Corporation
7886-S5
Model 7886-S5
SER 7886-S5
Revision (8-00)

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Summary of Contents for Alemite 7886-S5

  • Page 1 PO Box 473515, Charlotte, North Carolina 28247-3515 www.alemite.com © Copyright 2000 by Alemite Corporation SER 7886-S5 This document contains confidential information that is the property of Alemite Corporation 670751 Revision (8-00) and is not to be copied, used, or disclosed to others without express written permission.
  • Page 2: Performance Curves

    * Requires Adapter Plate 322593 Requires Adapter (Attaches the Plate to Inlet of Pump) Table 3 Hoists available for Pump Model 7886-S5 Performance Curves A pump’s ability to deliver material is based on the pressure (psi/Bars) and quantity (cfm/lpm) of air supplied to the motor and the amount of material discharge [back] pressure to be overcome within the system.
  • Page 3 Coupler, Air, 1/2 " NPTF (f) 328031 Tube Assembly, Pump See Figure 3-B 328037 Legend: Part numbers left blank (or in italics) are not available separately Figure 3-A Medium-Pressure Stainless Material Pump Model 7886-S5 - Exploded View Alemite Corporation Revision (8-00)
  • Page 4 SER 7886-S5 Medium-Pressure Stainless Material Pump Figure 3-B Medium-Pressure Stainless Material Pump Model 7886-S5 - Exploded View Revision (8-00) Alemite Corporation...
  • Page 5 Medium-Pressure Stainless Material Pump SER 7886-S5 Item Numeric Order Part No. Description Notes Part # (Item #) 323439 Coupling (14) 171256 326909 Clip, Spring (Stainless Steel) (13) 171258 326907 Piston (Stainless Steel) 171701-80 (39) 335943 Screw, Packing 317419 (38) Screw, 1/2 " -20 x 1-1/4 "...
  • Page 6 SER 7886-S5 Medium-Pressure Stainless Material Pump Revision (8-00) Alemite Corporation...
  • Page 7 Medium-PressureStainless Material Pump SER 7886-S5 Overhaul Access to Body Packing 8. Remove lower Spring Clip (10) that secures Rod (11) NOTE: Refer to Figure 3-A and 3-B for to the Coupling. component identification on all overhaul • Remove the Coupling from the Rod.
  • Page 8: Optional Procedures

    SER 7886-S5 Medium-Pressure Stainless Material Pump Pump Tube 4. Inspect Piston (11) and Cylinder (24) closely. Use a magnifying glass to detect any score marks. 17. Clamp the Cylinder assembly horizontally in a vise at • Replace as necessary. the Bung Adapter.
  • Page 9 Medium-PressureStainless Material Pump SER 7886-S5 Refer to Figure 3-B Parts List for Parts Identification Figure 5 Pump Tube Assembly 327675-5 - Section View Alemite Corporation Revision (8-00)
  • Page 10 SER 7886-S5 Medium-Pressure Stainless Material Pump Pump Tube Rod and Cylinder 21. Install the Valve Seat and Packing assembly onto Rod CAUTION (27) until the Spring Clip holes align. Use care installing Piston (11) into the Body 22. Install Spring Clip (10).
  • Page 11: Initial Start-Up

    Medium-PressureStainless Material Pump SER 7886-S5 Attach Air Motor to Pump Tube Bench Test and Operation CAUTION WARNING Do not extend the Piston too far from the Body. Do not exceed the lowest pressure rating The Coupling and Spring Clip assembly will of any component in the system.
  • Page 12: Installation

    SER 7886-S5 Medium-Pressure Stainless Material Pump With air pressure at zero: If the pump does not stall, refer to the Troubleshooting Chart for details. 6. Connect a product hose to the pump’s material outlet. 17. Check the motor for air leakage.
  • Page 13: Troubleshooting Chart

    Medium-Pressure Stainless Material Pump SER 7886-S5 Troubleshooting Chart Pump Indications Possible Problems Solution Pump does not cycle 1. Packing Screw (12) too tight 1. Loosen Packing Screw (12) 2. Air motor not operating properly 2. Inspect air motor and rebuild or replace as necessary 3.
  • Page 14 SER 7886-S5 Medium-Pressure Stainless Material Pump Every effort has been made to ensure that the information within this publication is accurate. Please send any comments or inquiries to chris.schrader@btrinc.com Revision (8-00) Alemite Corporation...

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