Contents INTRODUCTION ..............................3 BEFORE YOU GET STARTED ..........................4 SOFTWARE INSTALLATION ..........................6 PHYSICAL INSTALLATION ..........................7 PROGRAMMING THE PLC-16.PCI ........................8 ELECTRICAL CHARACTERISTICS ........................17 SPECIFICATIONS ............................... 17 EXAMPLE CIRCUITS ............................19 APPENDIX A – TROUBLESHOOTING........................ 20 APPENDIX B – HOW TO GET ASSISTANCE ..................... 21 APPENDIX C –...
Introduction The PLC-16.PCI provides 8 Form C relays that can switch and carry 2A loads making it suitable for latching power, data, or other electronic signals for control applications. Eight optically isolated inputs (rated for 5- 30V) are also provided to allow monitoring of off board switch closures, relays or for any other general purpose monitoring needs.
Before You Get Started What’s Included The PLC-16.PCI is shipped with the following items. If any of these items is missing or damaged, please contact Sealevel for replacement. PLC-16.PCI Adapter • Advisory Conventions Warning The highest level of importance used to stress a condition where damage could result to the product, or the user could suffer serious injury.
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Optional Items Depending upon your application, you are likely to find one or more of the following items useful for interfacing the PLC-16.PCI to real-world signals. All items can be purchased from our website (www.sealevel.com) or by calling (864) 843-4343 •...
Only users running Windows 7 or newer should utilize these instructions for accessing and installing the appropriate driver via Sealevel’s website. If you are utilizing an operating system prior to Windows 7, please contact Sealevel by calling 864.843.4343 or emailing support@sealevel.com...
Digital I/O Interface The PLC-16.PCI provides two parallel input/output (I/O) ports. The ports are organized as ports A, B, C, and D. Port A is an input port interfaced to optically isolated inputs, while port C is the relay output port.
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Because through hole resistors are utilized, they cannot be easily replaced. If modification is necessary, Sealevel can do this for an additional charge. The input circuits are not intended for monitoring 120-volt AC circuits. In addition to being too high a voltage for the circuits, it is dangerous to have that high a voltage on the card.
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40,41 Output Ports (Form C Relays) The PLC-16.PCI provides 8 Form C (SPDT) Electro-mechanical relays. These relays have three connections: Normally Open (NO), Normally Closed (NC) and a Common. The relays are all de-energized at power-on. Data to the relays is latched by a write to the base+2 address. On/off status of the relays can be read back by a read at the base+2 address.
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(1) on that bit. If an AC or DC voltage is applied, it returns a binary zero (0) on that bit. Writing the Outputs The output ports are the only ports that can be written. The relays on a standard PLC-16.PCI are normally open. To close a relay a binary one (1) must be written to the appropriate bit.
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Optional Terminal Block Kit (Item# KT108) Another option for termination of the PLC-16.PCI is the Terminal Block Kit (Item# KT108). This kit includes an HD44 Male to HD44 Female six-foot cable (Item# CA185) and a 28-Pin Terminal Block (Item# TB08-KT).
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Optional Cable Pin Assignments (Item# CA184) Part Number CA184 is an optional cable for use with the PLC-16.PCI. The CA184 has an HD44 connector that breaks out to one DB37 Female connector for Inputs and one DB37 Male connector for Outputs. This cable was designed to make our products more easily integrated into systems that may have previously used Sealevel legacy I/O interface products.
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4.2 inches (10.7 cm, including Gold fingers) Manufacturing All Sealevel Systems Printed Circuit boards are built to UL 94V0 rating and are 100% electrically tested. These printed circuit boards are solder mask over bare copper or solder mask over tin nickel.
Use the SeaIO Control Panel applet or the Device Manager’s property page for card identification and configuration. If these steps do not solve your problem, please call Sealevel Systems’ Technical Support, (864) 843-4343. Our technical support is free and available Monday through Friday from 8:00 AM - 5:00 PM, Eastern Time.
When calling for technical assistance, please have your user manual and current adapter settings. If possible, please have the adapter installed in a computer ready to run diagnostics. Sealevel Systems provides an FAQ section on its web site. Please refer to this to answer many common questions. This section can be found at http://www.sealevel.com/faq.asp.
Sealevel's commitment to providing the best I/O solutions is reflected in the Lifetime Warranty that is standard on all Sealevel manufactured I/O products. We are able to offer this warranty due to our control of manufacturing quality and the historically high reliability of our products in the field. Sealevel products are designed and manufactured at its Liberty, South Carolina facility, allowing direct control over product development, production, burn-in and testing.