ITOH DENKI IB-P05F-P Technical Documentation Manual
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ITOH DENKI IB-P05F-P Technical Documentation Manual

Controller for profinet communication
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IB-P05F-P
Controller for PROFINET communication
Technical documentation
〈
Read this manual before use
Thank you for purchasing the IB-P05F-P controller
(hereinafter referred to as "this product").
Make sure to read this manual carefully before using, and start
using only after you have understood all the product's functions,
safety information and precautions.
After reading the manual, make sure to keep it safe in a specified
place for future use, whenever necessary.
ITOH DENKI
ITOH DENKI
ITOH DENKI
〉
Driver
Original notice - A1.2

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Troubleshooting

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Summary of Contents for ITOH DENKI IB-P05F-P

  • Page 1 〈 〉 Read this manual before use Thank you for purchasing the IB-P05F-P controller (hereinafter referred to as “this product”). Make sure to read this manual carefully before using, and start using only after you have understood all the product’s functions, safety information and precautions.
  • Page 2 Safety precautions IB-P05 Technical documentation Safety precautions Thank you for purchasing Itoh Denki products. Before using this product, carefully read this user manual and fully understand the content. Please retain this document for future references. About the expressions used in this document...
  • Page 3 The figures, numerical value examples, and drawings are provided for easy understanding, but the resulting motions are not guaranteed. • Itoh Denki does not take any responsibilities or liabilities for any damage by the user or third party described below. •...

  • Page 4: Table Of Contents

    1.4 Wiring and mounting ……..………………………………………………..1.4.1 Power wiring…………………………………………………………..1.4.2 Mounting the IB-P05……………………………………………… ..1.5 Network configuration diagram………………………….………………..1.6 Controlling IB-P05……………………………………………………… ..1.7 Glossary of ITOH DENKI terms ……………………….……………… ..2 Troubleshooting …........……....……..2.1 Introduction………………………………………………………………..2.2 LED indication on IB board………………………………………………..

  • Page 5: Product Range

    Product range IB-P05 Technical documentation Product range solutions Standard circuit board DC Brushless 90° transfer HBR-605 CB016 CB016B F-RAT-S250 CBM-105 CBR-306 CBM-105 HBR-605 F-RAT-S300 CBM-105 External Integrated CBR-306 Replacing circuit board CBK-109 CBK-109B circuit board CB030 CBK-109 CB016B F-RAT-NX75 HBM-201 CB018 IB-E IB-P...

  • Page 6: Introduction

    1.2.2 Applicable motors……………………..…………………… 1.2.3 Recommended power supply…………………………….. 1.3 Connectors for IB……………………………………………………… 1.4 Wiring and mounting ………………………………………………… 1.4.1 Power wiring……………………………………………….. 1.4.2 Mounting the IB-P05 …………………………………..…… 1.5 Network configuration diagram………………………………….….. 1.6 Controlling IB-P05 …………………………………………………... 1.8 Glossary of ITOH DENKI Terms…………………………………….. Original notice - A1.2...

  • Page 7: General Description

    General description IB-P05 Technical documentation 1. Introduction 1.1 General description This manual describes procedures for using "itoh Configurator for Ethernet/IP and Profinet" (hereinafter referred to as iCEP), which is an Itoh PC application used to configure and program the IB-P05 controller. Ladder logic created using iCEP can be added to an IB-P05. The procedures for creating ladder logic will be described in attached iCEP manual.

  • Page 8: Recommended Power Supply

    Use conditions IB-P05 Technical documentation 1. Introduction 1.2.3 Recommended power supply  ■ Switching power supply (24VDC)  ■ Rectified power（With a rectifying capacitor, ripple rate 10% or below） Recommended specification of Power supply Contents Conditions Input voltage 100V〜230V(within ±15%) Input frequency 50Hz〜60Hz (within ±5%) Output voltage 24V (within ±10%) 8A or over...

  • Page 9: Connectors For Ib

    IB-P05 Technical documentation 1. Introduction 1.3 Connectors for IB ○ Mounting a driver Card Hole for cover fixing （M4×16） CN201 ： Motor cable CN101 ： Motor cable IB-P05F-P MAC:00-22-21-XX-XX-XX Ver.1407/ 9906 POWER LED412 LED405 LED406 CN305 ： Sensor cable CN304 ： Sensor cable...
  • Page 10 Connectors for IB IB-P05 Technical documentation 1. Introduction 【Motor cable】 ：M8-5pin connector (female)  ・Switching the motor output setting to motor port output, allows the use of the motor port as a remote output.  ・The setting for “Motor output “ or “Motor port” can be switched with iCEP or PLC. - With iCEP: Refer to «iCEP User Manual».

  • Page 11: Wiring And Mounting

    Wiring and mounting IB-P05 Technical documentation 1. Introduction 1.4 Wiring and mounting 1.4.1 Power wiring   (1) Requirement for overcurrent protection Installation of an overcurrent protection device may be required to conform to specific safety standards (such as UL60950-1). In such a case, be sure to install the overcurrent protection device as shown below.

  • Page 12: Mounting The Ib-P05

    Wiring and mounting IB-P05 Technical documentation 1. Introduction 1.4.2 Mounting the IB-P05   〇Mounting a driver card ・Recommended screw for mounting: M4×16 (4pcs) ・Tightening torque for screw: 0.74Nm(7.5kgfcm) 2-∅4.4 Mounting hole position(Driver card) IB-P05F-P MAC:00-22-21-XX-XX-XX Ver.1407/ 9906 POWER LED412 LED405 LED406 IB-P05F-P LED401...

  • Page 13: Network Configuration Diagram

    Network configuration diagram IB-P05 Technical documentation 1. Introduction 1.5 Network configuration diagram To use iCEP, connection of PC with IB is required. Use the figures as shown below for reference when wiring IBs. LAN cable used between IB boards can be a straight-through or crossover cable. (1) Cascade connection ・iCEP(PC application) PROFINET...

  • Page 14: Controlling Ib-P05

    Controlling IB-P05 IB-P05 Technical documentation 1. Introduction 1.6 Controlling IB-P05 The IB can be used as either a master or slave. If an IB is set as a master, the motor RUN and remote output on the board can be controlled using logic programmed using iCEP. If IBs are set as slaves, the motor RUN and remote output on each board will be controlled by a master (PLC or IB set as master).
  • Page 15 Controlling IB-P05 IB-P05 Technical documentation 1. Introduction (3) When the network is configured only with IB controllers Set each IB as a master, and download ladder logic into each of them. The control can be performed without connecting the PC or PLC. Communication between IB (such as sensor information) IB-P05(master)

  • Page 16: Glossary Of Itoh Denki Terms

    1.7 Glossary of ITOH DENKI terms Term Description A Profinet slave device made by Itoh Denki that supports input and output device for IB-P05 (IB) motor run, sensor, etc. ITOH DENKI’ s PC application for creating a ladder program and setting parameters.

  • Page 17: Troubleshooting

    Troubleshooting IB-P05 Technical documentation 2. Troubleshooting 2.1 Introduction…………………………………………………………… 2.2 LED indication on IB Board………………………………………… 2.3 List of errors that can occur in an IB………………………….……… 2.4 When a motor does not run…………………………………….…… 2.5 When communication cannot be established……………….……… 2.6 Communication between the PC and IBs (firewall setting)… … … 2.7 When writing/reading data in a device fails……………………..…...

  • Page 18: Introduction

    Introduction IB-P05 Technical documentation 2. Troubleshooting 2.1 Introduction This chapter describes possible causes of errors that can occur with this product and their troubleshooting method. 2.2 LED indication on IB board If an error occurs on IB, the state of the error is indicated on LED display. Target LED LED pattern * Inside () indicates the...

  • Page 19: List Of Errors That Can Occur In An Ib

    List of errors that can occur in an IB IB-P05 Technical documentation 2. Troubleshooting 2.3 List of errors that can occur in an IB The IB’ s errors are listed in the table below. An error status can be checked with iCEP or PLC. Refer to “2.2 LED indication on IB board”...

  • Page 20: When A Motor Does Not Run

    When a motor doesn not run IB-P05 Technical documentation 2. Troubleshooting 2.4 When a motor does not run Check the following items in numerical order. (1) Checking errors Check the error status of the IB with iCEP or PLC. 1. Check with error monitor in iCEP. Refer to “iCEP User Manual” . 2.
  • Page 21 When a motor doesn not run IB-P05 Technical documentation 2. Troubleshooting (6) Checking ladder logic Monitor the ladder logic using iCEP or the PLC manufacturer’s software to confirm intended operation. * How to monitor Ladder with iCEP 1. iCEP: Refer to “iCEP User Manual.” 2.

  • Page 22: When Communication Cannot Be Established

    When communication cannot be established IB-P05 Technical documentation 2. Troubleshooting 2.5 When communication cannot be established Check the communication settings (setting for sending/receiving properties for iCEP and PROFINET I/O settings for PLC). Check the following section if there is no problem in these settings. (1) Check the display of LAN LED and ACT LED on the communication board.
  • Page 23 When communication cannot be established IB-P05 Technical documentation 2. Troubleshooting If the communication with iCEP is not permitted, the following features cannot be used. Feature not available Symptom FtpPutFile Error occurs. Writing ladder logic Ladder monitor Changes in contacts or any other change are not reflected. Current monitor Current values won't be displayed.

  • Page 24: When Writing/Reading Data In A Device Fails

    When writing/reading data in a device fails IB-P05 Technical documentation 2. Troubleshooting 2.7 When writing/reading data in a device fails The possible causes of the failed writing/reading of ladder logic or property settings is as follows: Possible cause Countermeasure An IB performs the startup operation immediately after power-on or reset. The IB is in a startup state.

  • Page 25: Initialization Procedure

    Initialization procedure IB-P05 Technical documentation 2. Troubleshooting 2-9 Initialization procedure Initialize the data of IB-P05 in following steps. (Property, Logic, IP address, etc.) (1) Ensure that the control board is properly powered. (2) Remove the black rubber cover as show below. (3) Use a metallic tool (such as a flat screwdriver) to create a contact between the pads for at least 3 seconds (4) Initialization is complete when LEDs are flashing at the same time.

  • Page 26: Technical Data By Model Of Motorized Roller

    Technical data by model of Motorized Roller IB-P05 Technical documentation 3. Technical data by model of motorized roller 3.1 With PM500VE motorized roller…………………………………27 3.2 With PM605VE motorized roller…………………………………31 Original notice - A1.2...

  • Page 27: With Pm500Ve Motorized Roller

    PM500VE IB-P05 Technical documentation 3. Technical data by model of motorized roller 3.Technical data by model of motorized roller 3.1 With PM500VE motorized roller ） PM500VE - SPEED CODE 17 Speed (m/min） Tangential Force（N） Torque (Nm) Current（A） Rated Output Rated Input Start-up +/-3% Nominal...
  • Page 28 PM500VE IB-P05 Technical documentation 3. Technical data by model of motorized roller PM500VE - SPEED CODE 25 Speed (m/min） Tangential Force（N） Torque (Nm) Current（A） Rated Output Rated Input Start-up +/-3% Nominal Nominal No-load Nominal （W） （W） Start-up Start-up 29.3 77.9 1.95 26.8 80.0...
  • Page 29 PM500VE IB-P05 Technical documentation 3. Technical data by model of motorized roller PM500VE - SPEED CODE 60 Speed (m/min） Tangential Force（N） Torque (Nm) Current（A） Rated Output Rated Input Start-up +/-3% Nominal Nominal No-load Nominal （W） （W） Start-up Start-up 61.7 36.9 0.92 56.6 37.9...
  • Page 30 PM500VE IB-P05 Technical documentation 3. Technical data by model of motorized roller PM500VE - SPEED CODE 90 Speed (m/min） Tangential Force（N） Torque (Nm) Current（A） Rated Output Rated Input Start-up +/-3% Nominal Nominal No-load Nominal （W） （W） Start-up Start-up 104.1 24.9 0.62 95.4 25.5...

  • Page 31: With Pm605Ve Motorized Roller

    PM605VE IB-P05 Technical documentation 3. Technical data by model of motorized roller 3.2 With PM605VE motorized roller PM605VE - SPEED CODE 17 Speed (m/min） Tangential Force（N） Torque (Nm) Current（A） Rated Output Rated Input Start-up +/-3% Nominal Nominal No-load Nominal （W） （W）...
  • Page 32 PM605VE IB-P05 Technical documentation 3. Technical data by model of motorized roller PM605VE - SPEED CODE 25 Speed (m/min） Tangential Force（N） Torque (Nm) Current（A） Rated Output Rated Input Start-up +/-3% Nominal Nominal No-load Nominal （W） （W） Start-up Start-up 35.4 64.4 1.95 32.5 66.1...
  • Page 33 PM605VE IB-P05 Technical documentation 3. Technical data by model of motorized roller PM605VE - SPEED CODE 60 Speed (m/min） Tangential Force（N） Torque (Nm) Current（A） Rated Output Rated Input Start-up +/-3% Nominal Nominal No-load Nominal （W） （W） Start-up Start-up 74.7 30.5 0.92 68.5 31.3...
  • Page 34 PM605VE IB-P05 Technical documentation 3. Technical data by model of motorized roller PM605VE - SPEED CODE 90 Speed (m/min） Tangential Force（N） Torque (Nm) Current（A） Rated Output Rated Input Start-up +/-3% Nominal Nominal No-load Nominal （W） （W） Start-up Start-up 125.9 20.6 0.62 115.4 21.1...

  • Page 35: Appendix

    Appendix Appendix 1. EU declaration of conformity The manufacturer : ITOH DENKI CO., Ltd 1146-2 Asazuma-Cho, Kasai, Hyogo 679-0105 Japan Distributed in Europe by : ITOH DENKI Europe SAS 490 avenue des Jourdies - PAE les Jourdies - BP 323...
  • Page 36 Technology for tomorrow ITOH DENKI 490 Av. des Jourdies - P.A.E. les Jourdies 74800 St Pierre en Faucigny - France Phone : +33 (0)4 50 03 09 99 Fax : +33 (0)4 50 03 07 60 www.itoh-denki.com Original notice - A1.2...

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