ITOH DENKI POWER MOLLER IB-P01 Technical Documentation Manual

ITOH DENKI POWER MOLLER IB-P01 Technical Documentation Manual

Circuit board

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IB-P01
CIRCUIT BOARD
T
ECHNICAL DOCUMENTATION

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Summary of Contents for ITOH DENKI POWER MOLLER IB-P01

  • Page 1 IB-P01 CIRCUIT BOARD ECHNICAL DOCUMENTATION...
  • Page 2: Presentation Of The Powermoller Product Range

    1 - P ® RESENTATION OF THE OWER OLLER PRODUCT RANGE Standard circuit board DC Brushless 90° transfer HBR-605 CB016 CB016B F-RAT-S250 CBM-105 CBR-306 CBM-105 HBR-605 F-RAT-S300 CBM-105 CBR-306 CBK-109 New version of CB030 HBR-605 F-RAT-U225 CBM-105 CB018 CBR-306 CBV-108 45°...
  • Page 3: Table Of Contents

    2 - S UMMARY 1. Presentation of the PowerMoller product range Page 2 2. Summary Page 3 3. Presentation of the IB-P01 circuit board Page 4 3.1 - General description 3.2 - Dimensions 3.4 - Location of items 4. Wiring Page 7 4.1 - Circuit diagram 4.1.1 - Remote Output interface circuit...
  • Page 4: Presentation Of The Ib-P01 Circuit Board

    3. P IB-P01 RESENTATION OF THE CIRCUIT BOARD 3.1 - G ENERAL DESCRIPTION • Fasteners - 2 M4 x 15 cross-head screws - 2 M4 washers - 2 M4 nuts • 1 connector 2 pins (231-302/026-000) • 1 connector 3 pins (734-103) •...
  • Page 5: Dimensions

    3.2 - D IMENSIONS 30.5 84.3 160 fixing hole centres 2 x 4.2 dia 3.3 - G ENERAL SPECIFICATIONS Power Supply TBTS 24VDC ± 10% - ripple < 10% A stabilised power supply is recommended Absorbed current without motorized roller 0.5A Start current limitation 4.0A...
  • Page 6: Location Of Items

    3.4 - L OCATION OF ITEMS CN402 LAN 2 RJ45 Use only PROFINET CN401 LAN 1 RJ45 certified cables Use only PROFINET certified cables CN1 Wago 231-302-026-000 Motor power connector CN302 included with board Wago 733-110 Optional Connector I/O CN301 Wago 734-103 4 x inputs Control power connector 4 x outputs...
  • Page 7: Wiring

    4. W IRING 4.1 - C IRCUIT DIAGRAM 4.1.1 - Remote Output interface circuit 4.1.2 - Remote Input interface circuit IB-P01 ECHNICAL DOCUMENTATION Original notice - T1.4...
  • Page 8 4.2 - CN1 - 24 VDC CONNECTOR POWER SUPPLY • (Connecting cable side) WAGO 231-302/026-000 1 - 24 VDC • Solid wire or Braided wire 2 - 0 VDC • Minimum cross-section : 2-2.5mm (AWG:14~12) • The length of stripped wire : 8-9mm in function of the type and number of motorized rollers to be powered.
  • Page 9: Cn301 Connector - Control Supply

    4.3 - CN301 CONNECTOR ONTROL SUPPLY 3 - FG • (Connecting cable side) WAGO 734-103 2- 0 VDC 1- 24 VDC • Solid wire or Braided wire • Minimum cross-section : 0.08-1.5mm (AWG:28~14) • The length of stripped wire : 6-7mm CN301 4.4 - CN302 (I/O)
  • Page 10 4.5 - CN305 CN304 C ONNECTORS ENSORS STS B IB-P01F-UL LAN1 LAN2 IN 1 OUT 1 ACT 2 ACT 1 POWER IN 2 OUT 2 LAN 2 LAN 1 Motor Power MOT A IN 3 OUT 3 MOT B IN/OUT IN 4 OUT 4 STS B...
  • Page 11 4.6 - CN101 CN201 C ONNECTORS OTOR STS B IB-P01F-UL LAN1 LAN2 IN 1 OUT 1 ACT 2 ACT 1 POWER LAN 1 IN 2 OUT 2 LAN 2 Motor Power IN 3 OUT 3 MOT B MOT A IN/OUT IN 4 OUT 4 STS B...
  • Page 12 4.7 - CN401 CN402 - RJ45 CONNECTOR STS B IB-P01F-UL LAN1 LAN2 IN 1 OUT 1 ACT 2 ACT 1 POWER IN 2 OUT 2 LAN 2 LAN 1 Motor Power MOT A IN 3 OUT 3 MOT B IN/OUT SEN A STS A IN 4...
  • Page 13: Factory Reset

    5. S WITCHES CONFIGURATION 5.1 - D SWITCHES CONFIGURATION STS B IB-P01F-UL LAN1 LAN2 ACT 1 IN 1 OUT 1 ACT 2 POWER IN 2 OUT 2 LAN 2 LAN 1 Motor Power IN 3 OUT 3 MOT B MOT A IN/OUT SEN A STS A...
  • Page 14: Warning Light Led

    6. W ARNING LIGHT R494 R494 R476 R476 R495 R495 R469 R469 R475 R475 R464 R464 LED400 LED400 ACT1 LAN1 LED408 LED408 MOTA LED415 LED415 STSA LED407 LED407 LED406 LED406 LED417 LED417 LED410 LED410 LED401 LED401 LED402 LED402 LED419 LED419 LED403 LED403 LED411...
  • Page 15 6.1 - L IB-P01 IST OF ERRORS THAT CAN OCCUR IN AN CIRCUIT BOARD The table shown below summarizes error occurrence conditions and reset conditions for an IB-P01 circuit board, as well as states of the ladder logic and motor in which an error is occurring. Occurrence of errors can be checked with iCEP and PLC.
  • Page 16: Technical Data Depending On The Motorized Roller

    7. T ECHNICAL DATAS ACCORDING MOTORIZED ROLLER 7.1 - W PM500VE MOTORIZED ROLLER PM500VE - S PEED CODE V (m/min)+/-3% Tangential force (N) Torque (Nm) Current (A) No load Nominal Nominal Start-up Nominal Start-up No load Nominal Start-up 17.4 17.4 101.1 15.9 15.9...
  • Page 17 PM500VE - S PEED CODE V (m/min)+/-3% Tangential force (N) Torque (Nm) Current (A) No load Nominal Nominal Start-up Nominal Start-up No load Nominal Start-up 29.1 29.1 68.1 26.7 26.7 71.7 25.4 25.4 73.4 24.2 24.2 75.3 23.0 23.0 77.0 21.8 21.8 77.2...
  • Page 18 PM500VE - S PEED CODE V (m/min)+/-3% Tangential force (N) Torque (Nm) Current (A) No load Nominal Nominal Start-up Nominal Start-up No load Nominal Start-up 61.7 61.5 32.3 56.6 56.6 34.0 54.0 54.0 34.8 51.4 51.4 35.7 48.9 48.9 36.5 46.3 46.3 36.6...
  • Page 19 PM500VE - S PEED CODE V (m/min)+/-3% Tangential force (N) Torque (Nm) Current (A) No load Nominal Nominal Start-up Nominal Start-up No load Nominal Start-up 104.0 104.0 21.8 95.4 95.4 22.9 91.0 91.0 23.5 86.6 86.6 24.1 82.4 82.4 24.6 78.0 78.0 24.7...
  • Page 20: With Pm605Ve Motorized Roller

    7.2 - W PM605VE MOTORIZED ROLLER PM605VE - S PEED CODE V (m/min)+/-3% Tangential force (N) Torque (Nm) Current (A) No load Nominal Nominal Starting Nominal Starting No load Nominal Starting 21,1 21,1 83,6 19,2 19,2 87,9 18,4 18,4 90,0 17,5 17,5 92,3...
  • Page 21 PM605VE - S PEED CODE V (m/min)+/-3% Tangential force (N) Torque (Nm) Current (A) No load Nominal Nominal Starting Nominal Starting No load Nominal Starting 74,7 74,9 26,7 68,5 68,5 28,1 65,3 65,3 28,8 62,2 62,2 29,5 59,2 59,2 30,2 56,0 56,0 30,2...
  • Page 22: Cascade Connection

    8. N ETWORK CONFIGURATION To use iCEP, you need to connect the PC and IB-P01 circuit boards. through or crossover cables as a LAN cable used between IB-P01 circuit boards. For further information refer to iCEP user manual. 8.1 - C ASCADE CONNECTION iCEP (PC application) PROFINET...
  • Page 23: Controlling Ib-P01 Circuit Board

    9. C IB-P01 ONTROLLING CIRCUIT BOARD a master, the motor RUN and remote output on the board can be controlled by its own board. If IB-P01 circuit boards are set to slaves, the motor RUN and remote output on each IB-P01 circuit board cannot be controlled by its own board, and they will be controlled by the master.
  • Page 24 9.3 - W IB-P01 HEN THE NETWORK IS CONFIGURED ONLY WITH CIRCUIT BOARD Set each IB-P01 circuit board as a master, and download ladder logic onto each of them. Each IB-P01 circuit board controls its own zone. The control can be performed without connecting the PC or PLC. Communication between boards (sensor information, etc...) IB-P01 (Master)
  • Page 25 • Machinery Directive 2006/42/EC • European EMC Directive 2014/30/EC • European RoHS Directive 2011/65/EU ITOH DENKI EUROPE SAS, undertakes to forward, following a duly motivated request from the national authorities, the relevant information concerning the quasi-machine. Saint Pierre en Faucigny, 15 December 2017 T.
  • Page 26 UK BRANCH OFFICE GERMAN BRANCH OFFICE Suite 1 Trinity Space Centre Lebacher Strasse 4 490 Av. des Jourdies Waldorf Way 66113 Saarbrücken - Deutschland P.A.E. les Jourdies Tel : +49 911 25 26 - 200 74800 St Pierre en Faucigny - France Tel : +44 (0)1924 366 539 Fax : +49 911 25 26 - 201 Tél.

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