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HBL-606FN/FP Technical Document

General Features

Operates LE and LD series motors
Runs one or two Power Mollers in one or two zone configurations
3 pin motor connector only
o
LED indications for operation and error statuses
Automatic or manual recovery for error statuses
Motor protection against overheating, stall condition and overspeeding
Lead free design for RoHS conformity
Logic for general zero pressure accumulation (ZPA) is built-in
Singulated release
o
Slug (train) release with Flexible Zone Recognition (patented)
o
Direct connection for two photo-sensors for power and signal
Easy connection between adjacent HBL-606F's with communication cables simplifies wiring
Independent speed control for each motor
Adjustable timers by rotary switch
Automatically detects the end of a conveyor line for accumulation when the communication cable is disconnected
Stable speed function to ensure that different weight articles travel at the same rate
Enclosure is made from fire resistant ABS
PH: 570-820-8811
FX: 570-820-8838
Specifications subject to change without notice
ITOH DENKI USA, INC
135 Stewart Road
Hanover Industrial Estates
Wilkes-Barre, PA 18706-1462
rev15-0615
Page 1 of 26

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Summary of Contents for ITOH DENKI POWER MOLLER HBL-606FN

  • Page 1: Features

    Stable speed function to ensure that different weight articles travel at the same rate • Enclosure is made from fire resistant ABS Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615 PH: 570-820-8811 Hanover Industrial Estates...
  • Page 2: Table Of Contents

    Discharge Zone Single Zone One MDR Single Zone Two MDR Handshake signals HBL to IB-E Revision History Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615 PH: 570-820-8811 Hanover Industrial Estates FX: 570-820-8838 Wilkes-Barre, PA 18706-1462...
  • Page 3: General Information

    CN401 CN301 SW3 SW4 SW5 210mm [8.27"] User Interface – Default Settings Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615 PH: 570-820-8811 Hanover Industrial Estates FX: 570-820-8838 Wilkes-Barre, PA 18706-1462 Page 3 of 26...
  • Page 4: Connections

    (Lead should be stripped approx: 0.31~0.35”) WAGO connector must be inserted and/or pulled out carefully, so as not to damage other parts. Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615 PH: 570-820-8811 Hanover Industrial Estates...
  • Page 5 Outputs a signal on CN4-6 when motor B runs • Sensor output (SEN B; SW2-1 OFF) Outputs a signal on CN4-6 when sensor B is blocked Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615 PH: 570-820-8811 Hanover Industrial Estates...
  • Page 6 0V DC cable Sensor status Sensor status Communication Cable – Straight-through wiring (Not crossover) 180° Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615 PH: 570-820-8811 Hanover Industrial Estates FX: 570-820-8838 Wilkes-Barre, PA 18706-1462 Page 6 of 26...
  • Page 7 Motor phase V – White Terminal pins: JST #SXH-001T-P0.6 Motor phase W – Black PIN 1 indicator Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615 PH: 570-820-8811 Hanover Industrial Estates FX: 570-820-8838 Wilkes-Barre, PA 18706-1462...
  • Page 8: Installation Precautions Please Read Before Installation

    (powered by another power supply) and allows for proper communication through the cable and external interfaces. Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615 PH: 570-820-8811 Hanover Industrial Estates FX: 570-820-8838...
  • Page 9 5A fuse per motor driver for power occurred within the card/motor. supply protection Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615 PH: 570-820-8811 Hanover Industrial Estates FX: 570-820-8838...
  • Page 10: Switch Settings

    Do not connect to a low impedance input, 0V, or GND • NPN (OFF) [Default on HBL-606FN] When active the output will be 0V DC Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615 PH: 570-820-8811 Hanover Industrial Estates...
  • Page 11 Output signal (ERR ON; OFF) [Default] Outputs a signal when an error occurs PNP signal with SW2-3 ON NPN signal with SW2-3 OFF Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615 PH: 570-820-8811 Hanover Industrial Estates...
  • Page 12 RUN Hold timer (SW5) has been added to this input therefore, once an article clears the photo- sensor connected to this input (CN4-4), zone B will continue to operate and allow the article to reach the next zone’s photo-sensor. Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615 PH: 570-820-8811...
  • Page 13: Speed Settings

    This table is based on a PM486LE/LD-80 roller which has 2 stage gearing, a 1.9in diameter tube, and motor RPM which is adjustable through the entire selectable range Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615...
  • Page 14: Timer Settings

    Run Hold Timer will STOP the present zone when Present zone is running and its photo-sensor remains clear AND Run Hold Timer reaches the set time Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615 PH: 570-820-8811...
  • Page 15: Other Settings

    NPN (OFF) – when active the output will be 0V DC PNP (ON) – when active the output will be +24V DC Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615 PH: 570-820-8811...
  • Page 16: Led And Error Indications

    (ON) (OFF) Motor B ○ ○ Not used No operation (OFF) (OFF) Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615 PH: 570-820-8811 Hanover Industrial Estates FX: 570-820-8838 Wilkes-Barre, PA 18706-1462 Page 16 of 26...
  • Page 17 Blinks (6Hz) ● ● Dynamic ●●○○○○ Back EMF brake ●●○○○○ (ON) (ON) Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615 PH: 570-820-8811 Hanover Industrial Estates FX: 570-820-8838 Wilkes-Barre, PA 18706-1462 Page 17 of 26...
  • Page 18 4 ON for motor B will reset this error. Review Connections CN4 and Input/output settings, DIP switch 2-3 and 2-4. ♦ Thermal protection can only be reset if the temperature has fallen back into operating range Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615 PH: 570-820-8811 Hanover Industrial Estates...
  • Page 19 Input/Output settings, DIP switch 2-3 and 2-4. As long as a run signal is applied a jam error status will not turn ON. Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615 PH: 570-820-8811...
  • Page 20: Conveyor Zone Configuration

    This configuration (factory set) is the standard set-up for any zone that is not specifically an infeed or discharge zone. Review page 3 for default dip switch settings. Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615...
  • Page 21: Infeed Zone

    The sensor timer is active after the infeed photo eye clears. An external controller may be necessary for specific applications when accumulation is needed in this zone. Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615...
  • Page 22: Discharge Zone

    (or cleared the photo-eye). Whenever the discharge signal is not active, the zone will stop and accumulate whenever an article is present. Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615...
  • Page 23: Single Zone One Mdr

    B’s motor unplugged error set DIP switch SW2-4 OFF. This configuration is used both with and without external direction signal input to CN4-1. Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615 PH: 570-820-8811...
  • Page 24: Single Zone Two Mdr

    B with motor A set DIP switch SW2-2 ON. This configuration is used both with and without external direction signal input to CN4-1. Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615 PH: 570-820-8811...
  • Page 25: Handshake Signals Hbl To Ib-E

    When using an HBL-606FN connect the IB’s Remote Input common to +24V and Remote Output common to 0V *Any remote output on the IB card can be used according to your specific program or controller Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615...
  • Page 26: Revision History

    Revision History Revision Number Change Created By Checked By 15-0615 Initial document Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0615 PH: 570-820-8811 Hanover Industrial Estates FX: 570-820-8838 Wilkes-Barre, PA 18706-1462 Page 26 of 26...

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Power moller hbl-606fp

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