ITOH DENKI POWER MOLLER HBM-604BN Technical Document

ITOH DENKI POWER MOLLER HBM-604BN Technical Document

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HBM-604BN/BP Technical Document

General Features

Operates FS, FE and FP series motors
Runs one or two Power Mollers in one or two zone configurations
10 pin motor connector only
o
LED indications for operation and error statuses
Automatic or manual recovery for error statuses
Motor protection against overheating, stall condition and overspeeding
Lead free design for RoHS conformity
Logic for general zero pressure accumulation (ZPA) is built-in
Singulated release
o
Slug (train) release with Flexible Zone Recognition (patented)
o
Direct connection for two photo-sensors for power and signal
Easy connection between adjacent HBM-604B's with communication cables simplifies wiring
Independent speed control for each motor
Adjustable timers by rotary switch
Automatically detects the end of a conveyor line for accumulation when the communication cable is disconnected
Stable speed function to ensure that different weight articles travel at the same rate
Enclosure is made from fire resistant ABS
PH: 570-820-8811
FX: 570-820-8838
Specifications subject to change without notice
ITOH DENKI USA, INC
135 Stewart Road
Hanover Industrial Estates
Wilkes-Barre, PA 18706-1462
rev15-0115
Page 1 of 25

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Summary of Contents for ITOH DENKI POWER MOLLER HBM-604BN

  • Page 1: Features

    Stable speed function to ensure that different weight articles travel at the same rate • Enclosure is made from fire resistant ABS Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115 PH: 570-820-8811 Hanover Industrial Estates...
  • Page 2: Table Of Contents

    Discharge Zone Single Zone One MDR Single Zone Two MDR Handshake signals HBM-604 to IB-E Revision History Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115 PH: 570-820-8811 Hanover Industrial Estates FX: 570-820-8838 Wilkes-Barre, PA 18706-1462...
  • Page 3: General Information

    CN401 CN301 SW3 SW4 SW5 210mm [8.27"] User Interface – Default Settings Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115 PH: 570-820-8811 Hanover Industrial Estates FX: 570-820-8838 Wilkes-Barre, PA 18706-1462 Page 3 of 25...
  • Page 4: Connections

    (Lead should be stripped approx: 0.31~0.35”) WAGO connector must be inserted and/or pulled out carefully, so as not to damage other parts. Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115 PH: 570-820-8811 Hanover Industrial Estates...
  • Page 5 0V DC cable Sensor status Sensor status Communication Cable – Straight-through wiring (Not crossover) 180° Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115 PH: 570-820-8811 Hanover Industrial Estates FX: 570-820-8838 Wilkes-Barre, PA 18706-1462 Page 5 of 25...
  • Page 6 Hall sensor W – Green JST #SXH-001T-P0.6 Thermistor – Light Blue Brake – Yellow PIN 1 indicator Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115 PH: 570-820-8811 Hanover Industrial Estates FX: 570-820-8838 Wilkes-Barre, PA 18706-1462...
  • Page 7: Installation Precautions Please Read Before Installation

    (powered by another power supply) and allows for proper communication through the cable and external interfaces. Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115 PH: 570-820-8811 Hanover Industrial Estates FX: 570-820-8838...
  • Page 8 7A fuse per motor driver for power occurred within the card/motor. supply protection Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115 PH: 570-820-8811 Hanover Industrial Estates FX: 570-820-8838...
  • Page 9: Switch Settings

    Do not connect to a low impedance input, 0V, or GND • NPN (OFF) [Default on HBM-604BN] When active the output will be 0V DC Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115 PH: 570-820-8811 Hanover Industrial Estates...
  • Page 10 Output signal (ERR ON; OFF) [Default] Outputs a signal when an error occurs PNP signal with SW2-3 ON NPN signal with SW2-3 OFF Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115 PH: 570-820-8811 Hanover Industrial Estates...
  • Page 11 Therefore, once an article clears the photo- sensor connected to this input (CN4-5), zone B will continue to operate and allow the article to reach the next zone’s photo-sensor. Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115 PH: 570-820-8811...
  • Page 12: Speed Settings

    For example: PM486FE-20 will reach its maximum speed at setting 2. Any higher settings (3~9) will have no effect on its speed Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115 PH: 570-820-8811...
  • Page 13: Timer Settings

    Run Hold Timer will STOP the present zone when Present zone is running and its photo-sensor remains clear AND Run Hold Timer reaches the set time Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115 PH: 570-820-8811...
  • Page 14: Other Settings

    NPN (OFF) – when active the output will be 0V DC PNP (ON) – when active the output will be +24V DC Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115 PH: 570-820-8811...
  • Page 15: Led And Error Indications

    (ON) (OFF) Motor B ○ ○ Not used No operation (OFF) (OFF) Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115 PH: 570-820-8811 Hanover Industrial Estates FX: 570-820-8838 Wilkes-Barre, PA 18706-1462 Page 15 of 25...
  • Page 16 Blinks (6Hz) ● ● Dynamic ●●○○○○ Back EMF brake ●●○○○○ (ON) (ON) Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115 PH: 570-820-8811 Hanover Industrial Estates FX: 570-820-8838 Wilkes-Barre, PA 18706-1462 Page 16 of 25...
  • Page 17 4 ON for motor B will reset this error. Review Connections CN4 and Input/output settings, DIP switch 2-3 and 2-4. ♦ Thermal protection can only be reset if the temperature has fallen back into operating range Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115 PH: 570-820-8811 Hanover Industrial Estates...
  • Page 18 CN4 and Input/Output settings, DIP switch 2-3 and 2-4. As long as a run signal is applied a jam error status will not turn ON Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115 PH: 570-820-8811...
  • Page 19: Conveyor Zone Configuration

    This configuration (factory set) is the standard set-up for any zone that is not specifically an infeed or discharge zone. Review page 3 for default dip switch settings. Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115...
  • Page 20: Infeed Zone

    While the output from the infeed photo eye is active the motor will continue to run regardless of sensor A or B’s zone status. The sensor timer is active after the infeed photo eye clears. An external controller may be necessary for specific applications. Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115 PH: 570-820-8811...
  • Page 21: Discharge Zone

    (or cleared the photo-eye). Whenever the discharge signal is not active, the zone will stop and accumulate whenever an article is present. Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115...
  • Page 22: Single Zone One Mdr

    B’s motor unplugged error set DIP switch SW2-4 OFF. This configuration is used both with and without external direction signal input to CN4-1. Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115 PH: 570-820-8811...
  • Page 23: Single Zone Two Mdr

    B with motor A set DIP switch SW2-2 ON. This configuration is used both with and without external direction signal input to CN4-1. Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115 PH: 570-820-8811...
  • Page 24: Handshake Signals Hbm-604 To Ib-E

    HBM-604BN connect both commons on Remote Input and Remote Output on the IB card to +24V *Any remote output on the IB card can be used according to your specific program or controller Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115...
  • Page 25: Revision History

    Revision History Revision Number Change 15-0115 Initial document Specifications subject to change without notice ITOH DENKI USA, INC 135 Stewart Road rev15-0115 PH: 570-820-8811 Hanover Industrial Estates FX: 570-820-8838 Wilkes-Barre, PA 18706-1462 Page 25 of 25...

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