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SOP - How to assemble
1. Important Safety Warnings
Please comply with all warnings and operating instructions in this manual
strictly. Save this manual properly and read carefully the following instructions
before installing the unit. Do not operate this unit before reading through all
safety information and operating instructions carefully.
Do not try to repair the unit yourself, contact your local supplier or your
warranty will be void.
To eliminate any overheating of the battery box, keep all ventilation
openings free from obstruction and do not place any foreign objects on
top of the battery bank. Keep the battery box 20 cm away from the wall.
Make sure the battery box is installed within the proper environment as
specified. (0-40°C and 30-90% non-condensing humidity)
Do not install the battery box under direct sunlight. Your warranty will be
void if the batteries fail due to overheating.
This battery box is not designed for use in dusty, corrosive and salty
environment.
BP A36-72RM
6x - 12x bat.
1
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Summary of Contents for PowerWalker BPH A72RM-12
- Page 1 SOP - How to assemble BP A36-72RM 6x - 12x bat. 1. Important Safety Warnings Please comply with all warnings and operating instructions in this manual strictly. Save this manual properly and read carefully the following instructions before installing the unit. Do not operate this unit before reading through all safety information and operating instructions carefully.
- Page 2 The warranty for this battery bank will be void if water or other liquid is spilt or poured directly onto the battery box. Similarly we do not warrant any damage to the battery box if foreign objects are deliberately or accidentally inserted into the battery box enclosure.
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Page 3: Unpacking And Inspection
1. DC connector : connects to either UPS or 2 battery box 2. DC breaker: Battery over-current protection breaker 2-2 Installation and Setup with UPS Unpacking & Inspection 1. Remove the battery box from the packing. Note: The battery box is very heavy, be cautious when unpacking and lifting the unit to avoid injury. -
Page 4: Rack Installation
This unit can either be mounted or placed vertically on the desk. Rack Installation Tower Installation Connecting with UPS and Other Battery Box Follow below installation chart to connect with UPS and other battery box with included cable. battery box battery box 3. -
Page 5: Battery Installation
48V/18Ah Version: 8 pieces of 12V 9Ah (4+4) batteries 72V/9Ah Version: 6 pieces of 12V 9Ah batteries 72V/18Ah Version: 12 pieces of 12V 9Ah (6+6) batteries 4. Battery Installation If your battery box is not installed with batteries, please follow proper procedure to put batteries inside of unit. - Page 6 Step 4: Remove the metal top cover of the battery box by unscrewing the 6 screws present on the two sides (3 on the right side + 3 on the left side) and the 3 screws on the top and the 4 screws on the back side. Step 5: Once the battery box is opened, remove the battery fixing plate present on the left side of the unit by unscrewing the 2 screws.
- Page 7 Step 6: Now, it is possible to put all batteries in battery box following the picture below (in the following drawing is indicated the fasten positions for the correct batteries placing). Note: To install the second branch of batteries, repeat the same procedures on the right side of battery box.
- Page 8 Battery Box 36V Step 1 : Open the package and place the battery box on a horizontal plane. Step 2: Remove the removable front panel part by pulling it from the lower extremity. Step 3: Remove the fixed part of the front panel by removing the 2 screw present. Step 4: Remove the metal top cover of the battery box by unscrewing 6 screws present on the two sides (3 on the right side and 3 on the left side), 3 screws on the top and 4 screws on the back side.
- Page 9 Step 5: Once battery box is opened, remove the battery fixing plate present on the left side by unscrewing 2 screws present. Pull up first and then push the battery fixing plate. Note: To install the second branch of batteries, repeat the same procedure on the battery fixing plate on the right side of battery box Step 6: Now, it is possible to put the batteries inside following the picture below (in the following drawing is indicated the fasten positions for the correct...
- Page 10 Step 7: Connecting all batteries following the wiring diagram shown in next chapter. Step 8: Put all batteries inside with the metal plate. Note: To install the second branch of batteries, repeat the same procedure on the right side of battery box. Step 9: Put metal top cover back to the unit.
- Page 11 Step 3: Remove the fixed part of the front panel by removing the 2 screw present. Step 4: Remove the metal top cover of the battery box by unscrewing 8 screws present on the two sides (4 on the right side and 4 on the left side), 3 screws on the top and 4 screws on the back side.
- Page 12 Step 6: Now, it is possible to put all batteries inside of unit by following below picture (in the following drawing are indicated the fasten positions for the correct batteries placing). Note: To install the second branch of batteries, repeat the same procedure on the right side of battery box.
- Page 13 Battery Box 72V Step 1 : Open the package and place the battery box on a horizontal plane. Step 2: Remove the removable front panel part by pulling it from the lower extremity Step 3: Remove the fixed part of the front panel by removing 2 screw present. Step 4: Remove the metal top cover of the battery box by unscrewing 8 screws present on the two sides (4 on the right side and 4 on the left side), 3 screws on the top and 4 screws on the back side.
- Page 14 Step 5: Once battery box is opened, remove the battery fixing plate present on the left side of the battery box by unscrewing the 2 screws present. Note: To install the second branch of batteries, repeat the same procedure on the battery fixing plate on the right side of battery box.
- Page 15 Step 8: Put all batteries inside with the metal plate. Note: To install the second branch of batteries, repeat the same procedure on the right side of battery box. Step 9: Put metal top cover back to the unit. Close the frontal fixing plate and the two parts of the front panel and secure it with screws.
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Page 16: Wiring Diagram
5. Wiring Diagram Battery Box 24V... - Page 17 Picture example as below: Note: The cable connection from external battery connector to PCB is already present inside the battery box. All the other cable connection should be followed by wiring diagram.
- Page 18 Battery Box 36V...
- Page 19 Picture example as below: Note: The cable connection from external battery connector to PCB is already present inside the battery box. All the other cable connection should be followed by wiring diagram.
- Page 20 Battery Box 48V 1st battery bench Batt Link PCBA + Batt Link PCBA - BLACK Breaker BLACK 2nd battery bench...
- Page 21 Picture example as below: Note: The cable connection from external battery connector to PCB is already present inside the battery box. All the other cable connection should be followed by wiring diagram.
- Page 22 Battery Box 72V 1st battery bench Batt Link PCBA + Batt Link PCBA - BLACK Breaker BLACK 2nd battery bench...
- Page 23 Picture example as below: Note: The cable connection from external battery connector to PCB is already present inside the battery box. All the other cable connection should be followed by wiring diagram.
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Page 24: Storage And Maintenance
6. Storage & Maintenance The unit contains no user-serviceable parts. If the battery service life (3~5 years at 25°C ambient temperature) has been exceeded, the batteries must be replaced. In this case, please contact your dealer. Be sure to deliver the spent battery to a recycling facility or ship it to your dealer in the replacement battery packing material.
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