Related Manuals for Thermo Scientific FT 6060
Summary of Contents for Thermo Scientific FT 6060
- Page 1 Fresh-air laboratory heating and drying oven with explosion-protected chamber FT 6060 Operating Instructions T 3 T 4 °C °C G A S Valid: 07.2007 / 50043136 C...
- Page 2 Thermo Electron LED GmbH, 63505 Langenselbold, Germany If translated versions of this manual are used, the German version is the authoritative basis. Subject to technical modifications. 50043136...
- Page 3 Order No. Model Equipment 50 035800 FT 6060 Fresh-air laboratory heating and drying oven This heating oven must be operated in accordance with the instruction manual and may only be used for its intended application to ensure the safety of personnel, the environment and the processed items and material.
- Page 4 WEEE Compliance: This product is required to comply with the European Union`s Waste Electrical & Electronic Equipment (WEEE) Directive 2002/96/EC. It is marked with the following symbol: Thermo Electron has contracted with one or more recycling/disposal companies in each EU Member State, and this product should be disposed of or recycled through them.
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Page 5: Table Of Contents
CONTENTS PAGE 1. GENERAL SAFETY INSTRUCTIONS ........... . 4 - 7 Explanation of icons . -
Page 6: General Safety Instructions
GENERAL SAFETY INSTRUCTIONS EXPLANATION OF ICONS The symbol marks chapters and sections of this instruction manual which are particularly relevant to safety. When attached to the unit, this symbol draws attention to the relevant section of the instruction manual. Marks sections of this instruction manual which are crucial to explosion protection and increased safety. -
Page 7: General Information
GENERAL SAFETY INSTRUCTIONS General information The unit complies with the safety requirements of EN 61 010-1:2001. The measures defined in accordance with EN 61326:1997; EN 61326/A1:1998; EN 61326/A2:2001; EN 61326/A3:2003 implemented with respect to radio interference suppression. In addition to this for the inner chamber explosion protection measures, which comply with the German guidelines for the prevention of the hazards of a potentially explosive atmosphere - explosion protection guidelines (EX-RL), issued by the EN 60079-10:2003 and... -
Page 8: Field Of Application
GENERAL SAFETY INSTRUCTIONS Field of application The FT 6060 fresh-air laboratory heating oven has been designed as an item of laboratory equipment to be used for heating items and materials in the laboratory. The items or materials to be heated in batches may bear traces of combustible liquid solvents. -
Page 9: Safety Instructions
GENERAL SAFETY INSTRUCTIONS Safety Instructions Comply with the instructions in this manual and keep it in the vicinity of the unit. This heating oven must be operated in accordance with the instruction manual and may only be used for its intended applications to ensure the safety of personnel, the environment and the processed items and materials. -
Page 10: Setup And Installation
SETUP AND INSTALLATION Unpacking the unit Unpack the unit, remove the transport safety fixtures from the inner chamber and remove any dirt or dust which may have accumulated in transit. Transport If the unit is damaged in any way (e.g. defective seals), this may jeopardize the explosion protection of the equipment. -
Page 11: Mains Connection
SETUP AND INSTALLATION Installation Type of installation: Keep the unit away from direct sunlight. UV radiation may cause discolouration of plastic parts. Place the fresh-air laboratory heating oven on a firm, fireproof surface (e.g. laboratory table, support frame) in a stable upright position. The unit has been designed for stand-alone installation. -
Page 12: Equipotential Bonding
SETUP AND INSTALLATION Earth bonding An M 6 stud is provided for an additional local earth bonding (e.g. 6 mm lead) next to the mains cable entry on the rear panel of the unit. We advise you to use this connection facility. Noise insulation The unit ventilation system develops a sound pressure of approx. -
Page 13: Connecting To A Fresh-Air System
SETUP AND INSTALLATION Connecting to a fresh-air system The fresh-air laboratory heating oven must be connected to a fresh-air supply. The connection must be sealed (nom. Ø of the flange: 100). The connector piece on the unit must not be subjected to any mechanical stresses. - Page 14 SETUP AND INSTALLATION Connecting to an extraction system Figure 3/2: Diagram showing an example of an installation and the definition of zones 12/25 50 043 136...
- Page 15 SETUP AND INSTALLATION Connecting to an extraction system Figure 4/2: Example of a flow monitoring system using a differential pressure switch and an air adapter (accessories) F l o w m o n i t o r Flue current Phase mbar Mains Start...
- Page 16 Condensate separation stop valve Flue-gas/exhaust-air blower FT 6060 heating oven Example of the sizing of an extraction system: The exhaust-air flow volume of the FT 6060 amounts to around Vol =35 m / h. The diameter of Unit the unit's exhaust-air connector is 100 mm.
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Page 17: Unit Specification
UNIT SPECIFICATION Process, design, explosion protection in the inner chamber and safety devices Figure 1/3: Process diagram and explosion protection 1/PE AC, 230 V Primary ex. protection Mat. Secondary ex. protection Ventilation fail-safety device E - Electr. switchbox M - Flow monitor C - Exhaust-air connector I - Inner comp F - Fresh air B - Blower... - Page 18 UNIT SPECIFICATION Safety devices Explosion protection Prevention of arcing: The inner chamber does not contain any built-in electrical equipment. All of the unit's metallic components are included in the electric safeguards / earth bonding. The homogeneous materials used in the inner chamber and the design features of the mechanical moving parts rule out the possibility of arcing as a result of mechanical friction.
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Page 19: Control Panel
UNIT SPECIFICATION Control panel Figure 3/3: Control panel T 3 T 4 °C °C The following description refers to the items shown in Figure 3/3: Ventilation fail-safety device enable switch: " " = Ventilation fail-safety device enabled, gas supply opened - operating position "... - Page 20 UNIT SPECIFICATION Control panel The following description refers to the items shown in Figure 3/3: Temperature controller: The controller display gives a continuous indication of the actual temperature inside the inner chamber (larger display at the top) and the set temperature. The selected operating temperature can be adjusted with the arrow keys (up and down).
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Page 21: Operation
OPERATION Starting up After setup and installation, proceed as follows to start up: Instruction Button / Remarks Display / Remarks / State Before starting up Turn the extraction system on Turn the lab. ventilation and The unit must not be started if the and check that the ventilation extraction systems on, open the ventilation and extraction... -
Page 22: Shutdown
OPERATION Shutdown When the heat treatment has terminated Remove the articles / material Close the air fail-safety device, lever to position " " Turn the power switch off, position " O " Close off the gas supply Turn the extraction system off 20/25 50 043 136... -
Page 23: Maintenance
MAINTENANCE The serviceability and safety of the unit can only be guaranteed if the necessary tests, maintenance, servicing and repair work is carried out by the Thermo service personnel or other agencies who are authorised to act on behalf of Thermo Electron LED GmbH. Thermo Electron LED GmbH cannot accept any liability for any damage that occurs as a result of improper use or repair work, which has not been performed by Thermo service centers, or if parts other than the approved genuine spare parts / accessories are... -
Page 24: Testing
MAINTENANCE Tests The safety functions of the oven must be checked by a qualified agency at least once a year. The inspections, test sequences and the functions of the safety devices should be recorded in a log book wherever possible. If the tests indicate that any safety devices do not work properly, the oven must be shut down until its normal working state has been resumed and has been checked by a qualified agency. -
Page 25: Technical Data
TECHNICAL DATA Mechanical FT6060 Unit Dimensions Housing (W x H x D (incl. door handle) 600 x 794 x 640 Inner chamber (W x H x D) 403 x 380 x 339 Trays (W/D) 387 / 335 Chamber vol. approx. 52 Weights Unit (empty) approx. - Page 26 TECHNICAL DATA Materials used Component FT6060 Casing Galvanized sheet steel, painted/coated RAL 9002 Inner chamber Stainless steel, material No. 1.4301 Trays Chromium-plate steel wire Thermal insulation Mineral fiber wool Door seal Seasoned silicone rubber Control panel cover Toughened safety glass / silicate glass Operator control membrane Printed polyester foil Door handle...
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Page 27: Log Book
LOG BOOK Refer to the rating plate on the unit for the model and serial number. Model: Serial No.: Work performed Operator's remarks Date 25/25...