SolaX Power BAT SYS-HV 5.0 Quick Installation Manual

Quick Installation Guide
—— Triple Power Lithium-ion Battery
Installation Prerequisites
II
Ensure that the installation location meets the following conditions:
The building is designed to withstand earthquakes
Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ
The location is far from the sea to avoid salt water and humidity, over 3280.84 ft/1000 m
Ÿ
The floor is flat and level
Ÿ
There are no flammable or explosive materials, at a minimum of 2.95 ft/0.9 m
Ÿ
The ambience is shady and cool, away from heat and direct sunlight
Ÿ
The temperature and humidity remain at a constant level
Ÿ
There is minimal dust and dirt in area
Ÿ
There are no corrosive gases present, including ammonia and acid vapor
Ÿ
Where charging and discharging, the ambient temperature ranges from 32℉/0°C to 113℉/45°C
Ÿ
In practice, the requirements of battery installation may be different due to enviroment and locations.
In that case, follow up the exact requirements of the local laws and standards.
Note!
The Triple Power battery module is rated at IP65 and thus can be installed outdoors as well as indoors. However, if installed outdoors, the
battery pack shall not be exposed to direct sunlight and moisture.
Note!
If the ambient temperature exceeds the operating range, the battery pack will stop running to protect itself.
The optimal temperature range for operation is 14℉/-10°C to 122℉/50°C. Frequent exposure to harsh temperatures may deteriorate its
performance and lifetime.
Note!
For the first installation, the interval among manufacture dates of battery modules shall not exceed 3 months.
Steps (Floor Mounting)
IV
Please reserve enough distance from the equipment to the ceiling/ground for capacity expansion.
Take Scheme C as an example.
Step 1: Place Base.
(2) Insert M8*85 screws from the bottom of Base, to
(1) Remove the dust cover.
ensure that the Base is even.
Note!
(a) Use a spirit level to measure the sides of the Base to ensure they are even.
(b) If not, please adjust the Adjustment Screws by a torque wrench being to ensure that the Base
is even.
Step 3: Place Battery Module on the Base.
(1) Remove the top and bottom dust covers.
(2) Place the Battery Module on the Base.
(1) (2)
Note!
If the Base is shifted after placing a Battery Module, move it to its
original location according to the mark previously drawn.
(3) Fix the Platen (2 holes) using M5 * 10 Phillips-head screw, and
secure M5*10 screws at both sides (Torque: 1.0 N·m).
Platen (2 holes) × 2
M5*10 Screw × 4
1.0 N·m
Step 4: Place two Battery Modules in turn, and secure both left and
right sides using M5*10 countersunk screws (Tighten torque: 1.0
N·m). Refer to the Step 2 (3).
Please secure Platen and M5*10 screws immediately after placing a
Battery Module.
Step 3 (3)
Platen (2 holes) × 4
M5*10 Screw × 8
1.0 N·m
100 Ah
Step 2: Locate the Base 1.57 in./40 mm away from the
wall, accurately mark the location of the Base on both
sides with a pen.
Mark
Right View
Step 5:
(1) Attach M5 * 10 screw to Wall Bracket but be sure not to tighten;
(2) Place Wall Bracket to the wall, align its holes to the holes on the Battery,
and use a spirit level to ensure it's even;
(3) Accurately mark the location of the Wall Bracket on both sides;
(4) Circle along the inner ring of the holes;
(5) Remove the Wall Bracket, and then drill the two holes (at least 3.54 in./90
mm) by a Drill (φ 0.39 in./10 mm).
Mark
Attach screw but not
tighten
Φ 0.39 in./10 mm
for Wall Bracket
≥ 3.54 in./
90 mm
Note!
Electric drill dust collector is recommended.
Step 6: Place Expansion Bolts.
Packing List
I
Note: The Quick Installation Guide briefly describes required installation steps. If you have any question, please refer to the User
Manual delivered with the BMS for details.
BMS (TBMS-MCS60060):
BMS x 1 User Manual x 1 Safety Instructions x 1
One
Battery Module (TP-HS50×1):
Expansion Bolt x 4 Platen (2 holes) x 2
Wall Bracket x 2
Tapping Screw x 2 M5*10 Phillips-head Screw x 10
Battery Module x 1
Platen (3 holes) x 2
Quick Installation Guide x 1
III Overview (Floor Mounting)
Scheme A
2 * Wall Bracket
BMS
2 * Expansion Bolt
Battery 2 * Tapping Screw
2 * Gasket
14 * M5*10 Screws
Battery
2 * Platen (3 holes)
4 * Platen (2 holes)
Base
Distance from the equipment:
To left side: ≥11.81 in./300 mm
To right side: ≥11.81 in./300 mm
Scheme B
BMS
4 * Wall Bracket
Battery
4 * Expansion Bolt
4 * Tapping Screw
4 * Gasket
Battery
20 * M5*10 Screw
4 * Platen (3 holes)
Battery
4 * Platen (2 holes)
Base
Distance from the equipment:
To left side: ≥11.81 in./300 mm
To right side: ≥11.81 in./300 mm
Scheme C
BMS
Battery
4 * Wall Bracket
4 * Expansion Bolt
Battery 4 * Tapping Screw
4 * Gasket
24 * M5*10 Screw
Battery
4 * Platen (3 holes)
6 * Platen (2 holes)
Battery
Base
Distance from the equipment:
To left side: ≥11.81 in./300 mm
To right side: ≥11.81 in./300 mm
Step 7: Place the Wall Bracket on the wall where the mark is drawn
previously, and secure it using Tapping Screws and Gaskets.
Mark
Attach screw but not
tighten
, and align the hole
location of battery
Tapping Screw × 2
Gasket × 2
Wall Bracket × 2
Step 8: Place the fourth battery module.
Let the Platen
down
Step 9: Fix the Platen (3 holes), and tighten M5*10 screws on both sides
(Torque: 1.0 N·m).
Platen (3 holes) × 2
M5*10 Screw × 6
1.0 N·m
All Accessories Required for Two Installation Modes
Transverse Plate x 1
Expansion Screw x 6
M5*8 Countersunk Head Screw x 4
Base Support x 2
M5*20 Countersunk Screw x 6
Gasket x 2
Base for BAT50-G2 Battery:
Base x 1
Step 10:
(1) Attach M5 * 10 screw to Wall Bracket but be sure not to tighten;
(2) Place such Wall Bracket to the wall, align its holes to the holes on the
Battery Module, and use a spirit level to ensure it's even;
(3) Accurately mark the location of the Wall Bracket on both sides with a pen;
(4) Circle along the inner ring of the holes;
(5) Remove the Wall Bracket, and drill two holes (at least 3.54 in/90 mm) by a
Drill (φ 0.39 in./10 mm);
(6) Place Expansion Bolts;
(7) Secure Wall Brackets. Refer to the Steps 5, 6, 7 and 8.
Step 5, 6, 7 and 8
Mark
Let the Platen
down
Tapping Screw × 2
Gasket × 2
Wall Bracket × 2
Note!
.
Electric drill dust collector is recommended
Step 11: Place BMS on the Battery Module.
(1) Remove the bottom dust cover.
(2) Place BMS, fix the Platen (3 holes) on
both sides, and then tighten M5*10 screws
(Torque: 1.0 N·m). Refer to Step 9.
Step 9
Platen (3 holes) × 2
M5*10 Screw × 6
1.0 N·m
Note!
The holes on BMS is for secure inverter. For details, please refer to A1-
ESS-G2 User Manual.
Adjustment Screw x 2
Self-tapping Screw x 6